Sealey Power PRODUCTS SAC89025VLN,Power PRODUCTS SAC82425VLN Instructions Manual

INSTRUCTIONS FOR:

LOW NOISE COMPRESSORS

2.5hp, 230V

MODEL No's:

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY INSTRUCTIONS

1.1 ELECTRICAL SAFETY.

 WARNING! It is the user’s responsibility to read, understand and

comply with the following:

You must check all electrical equipment and appliances to ensure they
are safe before using. You must inspect power supply leads, plugs and
all electrical connections for wear or damage. You must ensure the risk
of electric shock is minimised by the installation of appropriate safety
devices. An RCCB (Residual Current Circuit Breaker) should be
incorporated in the main distribution board. We also recommend that a
RCD (Residual Current Device) is used with all electrical products. It is
particularly important to use an RCD with portable products that are
plugged into an electrical supply not protected by an RCCB. If in doubt
consult a qualified electrician. You may obtain a Residual Current Device
by contacting your Sealey dealer. You must also read and understand
the following instructions concerning electrical safety.

1.1.1 The Electricity At Work Act 1989 requires all portable electrical
appliances, if used on business premises, to be tested by a qualified
electrician, using a Portable Appliance Tester (PAT), at least once a year.

1.1.2 The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances
and the safety of appliance operators. If in any doubt about electrical safety, contact a qualified electrician.

1.1.3 Ensure the insulation on all cables and the product itself is safe before connecting to the mains power supply. See 1.1.1. & 1.1.2.
above and use a Portable Appliance Tester (PAT).

1.1.4 Ensure that cables are always protected against short circuit and overload.

1.1.5 Regularly inspect power supply leads and plugs for wear or damage and connections to ensure that none are loose.

1.1.6 Important: Ensure the voltage marked on the product is the same as the electrical power supply to be used, and check that plugs are
fitted with the correct capacity fuse.

1.1.7 DO NOT pull or carry the powered appliance by its power supply lead.

1.1.8 DO NOT pull power plugs from sockets by the power cable.

1.1.9 DO NOT use worn or damage leads, plugs or connections. Immediately replace or have repaired by a
qualified electrician.

1.1.10 A U.K. 3 pin plug with ASTA/BS approval is fitted. In case of damage, cut off and fit a new plug
according to the following instructions (UK only - see diagram at right). Discard old plug safely.
Ensure the unit is correctly earthed via a three-pin plug.
a) Connect the green/yellow earth wire to the earth terminal ‘E’.

b) Connect the brown live wire to the live terminal ‘L’.
c) Connect the blue neutral wire to the neutral terminal ‘N’.
d) Ensure the plug is fitted with a 13Amp fuse.
e) After wiring, check that there are no bare wires, that all wires have been correctly connected, that the cable outer
insulation extends past the cable restraint and that the cable restraint is tight.

1.2 GENERAL SAFETY INSTRUCTIONS

3 Familiarise yourself with the application and limitations of the compressor.
3 Ensure that the compressor is in good order and condition before use. If in any doubt DO NOT use the unit and contact an electrician/

service agent.

 IMPORTANT! The compressor must be installed and commissioned by qualified personnel.
 WARNING! Compressor must only be serviced by an authorised agent. DO NOT tamper with, or attempt to adjust, pressure

switch or safety valve.

3 Before moving or maintaining the compressor ensure it is unplugged from the mains supply and that the air tank pressure has been
vented.

3 Maintain the compressor in good condition and replace any damaged or worn parts. Use genuine parts only. Unauthorised parts may
be dangerous and will invalidate your warranty.

3 Read the instructions regarding any accessory used with the compressor. Ensure the safe working pressure of any air appliance used
exceeds the compressor regulator. If using a spray gun, check the area selected for spraying is provided with an air change system or
ventilation.

3 Ensure the air supply valve is turned off before disconnecting the air supply hose.
3 Use the compressor in a well ventilated area and ensure it is placed on a firm surface away from any heat sources.
3 Keep tools and other items away from the compressor when it is in use and keep area clean and clear of unnecessary items.
3 Ensure the air hose is not tangled, twisted or pinched.
3 Keep children and unauthorised persons away from the working area.
7 DO NOT dis-assemble compressor for any reason. The unit must be checked by qualified personnel only.
7 DO NOT use the compressor outdoors, or in damp, or wet, locations and DO NOT operate within the vicinity of flammable liquids,

gases or solids.
7 DO NOT touch compressor cylinder, cylinder head or pipe from head to tank as these may be hot and will remain so for some time
after shutdown.

Original Language Version

SAC89025VLN, SAC82425VLN

FUSE RATING: 13AMP

SAC89025VLN, SAC82425VLN Issue: 2 - 22/02/12

7 DO NOT attempt to move the compressor by pulling the air tool hose.
7 DO NOT use this product to perform a task for which it has not been designed.
7 DO NOT operate the compressor with any of the panels removed.
7 DO NOT deface the certification plate attached to the end of the compressor tank.
7 DO NOT cover compressor or restrict air flow around the machine whilst operating.
 DANGER! DO NOT direct the output jet of air towards people or animals.
7 DO NOT operate the compressor without an inlet air filter.
7 DO NOT allow anyone to operate the compressor unless they have received full instructions and adequate training.
 WARNING! The air tank is a pressure vessel and the following safety measures apply:
7 DO NOT tamper with the safety valve and DO NOT modify or alter the tank in any way, DO NOT strap anything to the tank.
7 DO NOT subject the tank to impact, vibration or to heat and DO NOT allow contact with abrasives or corrosives.
3 Inspect inside walls for corrosion as per the maintenance section, have a detailed tank inspection carried out annually. Tank

shell must not fall below the certified thickness at any point.

 WARNING! If an electrical fuse blows, ensure that it is replaced with one of identical type and rating.
3 When the compressor is not in use, it should be switched off, isolated from the mains supply and the air drained from the

tank.

3 When not in use, store the compressor carefully in a safe, dry, childproof location.
 IMPORTANT WARNING - Air contaminants taken into the compressor will affect optimum performance.

Example: Body ller dust or paint over-spray will clog the pump intake lter and may cause internal damage to pump/motor components.

Please note that any parts damaged by any type of contamination will not be covered by warranty.

2. SPECIFICATIONS

Model .....................SAC89025VLN....SAC82425VLN

Max Motor Output (hp/kW).......... 2.5/1.8...........2.5/1.8

Voltage.............................230.............230

Air Displacment cfm (l/min).......10.3 (292)........10.3 (292)

Max Free Air Delivery cfm (l/min) ...7.5 (212).........7.5 (212)

Tank Capacity (ltr) ....................90..............24

3. ASSEMBLY AND INSTALLATION

3.1 ASSEMBLY

3.1.1 Remove compressor from packaging and inspect for any shortages or
damage. If anything is found to be missing or damaged, contact
your supplier.

3.1.2 Save the packing material for future transportation of the compressor.
We recommend that the packing is stored in a safe location, at
least for the period of the guarantee. Then, if necessary, it will be
easier to send the compressor to the service centre.

3.1.3 Confirm that the mains voltage corresponds with the voltage shown
on the compressor data plate.

3.1.4 SAC89025VLN ONLY - Fit the main wheels (fig.1.A) and two smaller
wheels (fig.1.B) to the main frame using the nuts, bolts and
washers supplied.

Model .....................SAC89025VLN....SAC82425VLN

Maximum Pressure (psi/bar) ........ 145/10...........145/10

Noise dB(a) ..........................66..............57

Noise Lw(a) ..........................90..............80

Weight kg ...........................83..............96

Dimensions (WxDxH) mm ... 1030x520x1020..... 490x700x930

All performance figures are ± 5%
* Note: 2.5 bar is recommended pressure setting for spraying.

6.0 bar is recommended pressure setting for air tools.

fig.1

3.2 INSTALLATION

3.2.1 The compressor should be installed on a flat, firm surface, or one that
does not exceed 10° either transversely or longitudinally, and should
be in a position that allows good air circulation around the unit.

3.2.2 The compressor is shipped with oil in the pump, but the level needs
checking before starting the unit for the first time. Check the oil level by
referring to the oil dipstick (fig.2, fig.3) to check the oil. If the oil level
is not between minimum and maximum on the dipstick it should be
topped up. Remove the dipstick and if required, pour in the
recommended oil. On Model SAC82425VLN one of the side panels
will need to be removed to get to the motor (fig.3).

3.2.3 The compressor must be positioned so that the panels may be
removed and compressor components easily accessed for
maintenance. The location must have good air exchange and an
adequate air flow around the unit as the compressor generates
significant heat. In contaminated areas an extraction system
must be installed to remove dust, vapours and gases. DO NOT install
the compressor in very high dust locations.

fig.3

fig.2

Original Language Version

SAC89025VLN, SAC82425VLN Issue: 2 - 22/02/12