Sealey Power PRODUCTS SAC3103B,Power PRODUCTS SAC3503B Instructions Manual
INSTRUCTIONS FOR:
COMPRESSOR 50/100ltr BELT DRIVE
3.0hp WITH FRONT CONTROL PANEL.
MODEL Nos: SAC3503B/SAC3103B
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly
maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
1.1. ELECTRICAL SAFETY
WARNING! It is the responsibility of the owner and the operator to
read, understand and comply with the following: You must check all
electrical products, before use, to ensure that they are safe. You must
inspect power cables, plugs, sockets and any other connectors for wear
or damage. You must ensure that the risk of electric shock is minimised
by the installation of appropriate safety devices. A Residual Current
Circuit Breaker (RCCB) should be incorporated in the main distribution
board. We also recommend that a Residual Current Device (RCD) is
used. It is particularly important to use an RCD with portable products
that are plugged into a supply which is not protected by an RCCB. If in
any doubt consult a qualified electrician. You may obtain a Residual
Current Device by contacting your Sealey dealer. You must also read
and understand the following instructions concerning electrical safety.
1.1.1. The Electricity at Work Act 1989 requires that all portable
electrical appliances, if used on business premises, are tested
by a qualified electrician, using a Portable Appliance Tester
(PAT), at least once a year.
1.1.2. The Health & Safety at Work Act 1974 makes owners of
electrical appliances responsible for the safe condition of those
appliances and the safety of the appliance operators. If in any
doubt about electrical safety, contact a qualified electrician.
1.1.3. Ensure that the insulation on all cables and on the appliance is
safe before connecting it to the power supply. See 1.1.1. and
1.1.2. and use a Portable Appliance Tester.
1.1.4. Ensure that cables are always protected against short circuit
and overload.
1.1.5. Regularly inspect power supply cables and plugs for wear or
damage and check all connections to ensure that none is loose.
1.1.6. Important: Ensure that the voltage marked on the appliance
matches the power supply to be used and that the plug is fitted
with the correct fuse - see fuse rating below.
1.1.7. DO NOT pull or carry the appliance by the power cable.
1.1.8. DO NOT pull the plug from the socket by the cable.
1.1.9. DO NOT use worn or damaged cables, plugs or connectors.
Immediately have any faulty item repaired or replaced by a
qualified electrician.
1.1.10. Model Nos SAC3503B and SAC3103B are supplied with a
flying lead without a plug. Jack Sealey Limited recommend
a 16 amp protected supply. When connecting to a 16 amp
protected supply, contact a qualified electrician, to ensure
connection to a suitably rated supply.
*Provided a good 230V supply is available and the lead
length is not increased from that supplied, the compressor
may operate from a 13 amp supply. This very much
depends upon the quality of your power supply.
We recommend that you discuss the installation of an
industrial round pin plug and socket with your electrician.
IMPORTANT! The use of extension leads to connect these
compressors to the mains is not recommended as the resulting
voltage drop reduces motor, and therefore pump performance.
RECOMMENDED
FUSE RATING:
*13 AMP
See 1.1.10 for power supply options.
Decompression
tube from switch
Non return valve
To receiver
From
pump
1.2 Wiring a BS 1363/A UK 3 Pin Plug
If in doubt contact a qualified electrician.
a) Connect the GREEN/YELLOW earth wire to the earth
terminal ‘E’.
b) Connect the BROWN live wire to the live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
d) After wiring, check that there are no bare wires, that
all wires have been correctly connected, that the cable outer
insulation extends beyond the cable restraint and that the
restraint is tight.
Double insulated products, which are always marked with this
symbol , are fitted with live (brown) and neutral (blue) wires
only. To rewire, connect the wires as indicated in diagram.
DO NOT connect either wire to the earth terminal.
© Jack Sealey Limited 2013
Original Language Version
Hose reel tidy
fig.1
SAC3503B/SAC3103B Issue No: 1 - 01/06/13
1.2. GENERAL SAFETY
3 Familiarise yourself with the application and limitations of the
compressor.
3 Ensure the compressor is in good order and condition before
use. If in any doubt do not use the unit and contact an
electrician/service agent.
WARNING! Compressor must only be serviced by an
authorised agent. DO NOT tamper with, or attempt to
adjust, pressure switch or safety valve.
3 Before moving, or maintaining the compressor ensure it is
unplugged from the mains supply and that the air tank
pressure has been vented.
3 Maintain the compressor in good condition and replace any
damaged or worn parts. Use genuine parts only.
Unauthorised parts may be dangerous and will invalidate
your warranty.
3 Read the instructions relating to any accessory to be used
with this compressor. Ensure the safe working pressure of
any air appliance used exceeds compressors output
pressure. If using a spray a gun, check that the area
selected for spraying is provided with an air change/
ventilation system.
3 Ensure the air supply valve is turned off before
disconnecting the air supply hose.
3 To move the compressor use the handle only. Maintain unit’s
centre of gravity when moving or lifting. DO NOT attempt to
lift or move the compressor by any other means.
3 Use the compressor in a well ventilated area and ensure it is
placed on a firm surface.
3 Keep tools and other items away from the compressor when
it is in use, and keep area clean and clear of unnecessary
items.
3 Ensure the air hose is not tangled, twisted or pinched.
3 Keep children and unauthorised persons away from the
working area.
7 DO NOT disassemble compressor for any reason. The unit
must be checked by qualified personnel only.
7 DO NOT use the compressor outdoors, or in damp, or wet,
locations.
7 DO NOT operate within the vicinity of flammable liquids,
gases or solids.
7 DO NOT touch compressor cylinder, cylinder head or pipe
from head to tank as these may be hot.
7 DO NOT use this product to perform a task for which it has
not been designed.
7 DO NOT deface the certification plate attached to the
compressor tank.
7 DO NOT cover the compressor or restrict air flow around the
unit whilst operating.
q DANGER! DO NOT direct the output jet of air towards
people or animals.
7 DO NOT operate the compressor without an air filter.
7 DO NOT allow anyone to operate the compressor unless
they have received full instructions.
7 DO NOT operate the compressor if you are tired, under the
influence of alcohol, drugs or intoxicating medication.
WARNING! If an electrical fuse blows, ensure it is replaced
with an identical fuse type and rating.
3 When not in use, store the compressor carefully in a safe,
dry, childproof location
WARNING! The air tank is a pressure vessel and the
following safety measures apply:
7 DO NOT tamper with the safety valve, DO NOT modify or
alter the tank in any way and DO NOT strap anything to the
tank.
7 DO NOT subject the tank to impact, vibration or heat.
7 DO NOT allow contact with abrasives or corrosives.
3 Drain condensation from tank daily.
2. INTRODUCTION & SPECIFICATION
A V-pump belt driven compressor, 50/100ltr, 3hp with bespoke front
control panel, with two outlets, one regulated and one direct. The
pump features heavy-duty fully cast cylinders, capped by alloy heads
for improved heat dissipation and long life. Suitable for professional
workshop applications. Powered by a heavy-duty induction motor for
reliable operation. Twin capacitors and a centrifugal switch aid
trouble free startup on a good *16amp supply. Precision continuously
welded receiver tank manufactured to meet Pressure Vessel
Directive 2009/105/EC. Fitted with fully automatic pressure cut-out
switch, air regulator, receiver and supply pressure gauges. Supplied
with handle and wheels for easy manoeuvrability.
MODEL: .............................................................................SAC3503B
Motor output: .............................................................................3.0hp
Voltage/phase: ..................................................................230V - 1ph
Rated supply: .............................................................................. *16A
Speed at pump (rpm):.................................................................1140
Noise level: ............................................................................96dB(A)
Air displacement: ....................................................12.25cfm-347l/m
Maximum free air delivery: ......................................... 9.5cfm-270l/m
Tank capacity: ..............................................................................50ltr
Max pressure: ...............................................................145psi /10bar
Weight: ........................................................................................65kg
Dimensions (W x D x H): ...................................820 x 490 x 760mm
MODEL: .............................................................................SAC3103B
Motor output: .............................................................................3.0hp
Voltage/phase: ..................................................................230V - 1ph
Rated supply: .............................................................................. *16A
Speed at pump (rpm):.................................................................1140
Noise level: ............................................................................96dB(A)
Air displacement: ....................................................12.25cfm-347l/m
Maximum free air delivery: ......................................... 9.5cfm-270l/m
Tank capacity: ............................................................................100ltr
Max pressure: ...............................................................145psi /10bar
Weight: .....................................................................................71.5kg
Dimensions (W x D x H): ...................................980 x 500 x 800mm
fig.2
Trip reset button (4.3.7.)
fig.3
Chocks
Fully
inated
1.5bar
© Jack Sealey Limited 2013
Original Language Version
Wall
1000mm
nominal
SAC3503B/SAC3103B Issue No: 1 - 01/06/13
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