Sealey PDM100B,PDM125B,PDM155B Instruction Manual

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and
properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.
USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE
AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY INSTRUCTIONS

1.2 GENERAL SAFETY

p WARNING! Disconnect drill from mains power before changing accessories, servicing or performing any maintenance.
3 Maintain the drill in good condition (use an authorised service agent).
p WARNING! Keep all guards and holding screws in place, tight and in good working order. Check regularly for

damaged parts. A guard or any other part that is damaged should be checked, before the tool is used, to
ensure that it will operate properly and perform its intended function. The safety guard is a mandatory fitting
where drill is used in premises covered by the Health & Safety at Work Act.

3 Refer to speed chart for recommended drilling speeds.
3 Check alignment of moving parts and check for possible broken parts.
3 Replace or repair damaged parts. Use recommended parts only. Unauthorised parts may be dangerous and will

invalidate the warranty.

3 Ensure the set screws of the head frame are screwed tight before using the drill.
3 Secure the drill to the floor to avoid it tipping, sliding or walking.
3 Drill is designed for use with drill bits only.
3 Ensure the chuck is securely fastened to the spindle.
3 Remove adjusting keys, chuck key and wrenches from the machine and working area before switching on.
3 Use clamps or a vice (not included, but available from your Sealey dealer) to secure the workpiece.
p WARNING! DO NOT attempt to hold the workpiece by hand.
p WARNING! Always wear approved eye or face protection when operating this drill. Use a face or dust mask if dust is generated.
p WARNING! DO NOT wear gloves when drilling.

1.1. ELECTRICAL SAFETY

 WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any other
connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices. A
Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a Residual Current
Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is not protected
by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting your Sealey dealer.
You must also read and understand the following instructions concerning electrical safety.

1.1.1. The Electricity at Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualified
electrician, using a Portable Appliance Tester (PAT), at least once a year.

1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances
and the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.

1.1.3. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1. and 1.1.2.
and use a Portable Appliance Tester.

1.1.4. Ensure that cables are always protected against short circuit and overload.

1.1.5. Regularly inspect power supply cables and plugs for wear or damage and check all
connections to ensure that none is loose.

1.1.6. Important: Ensure that the voltage marked on the appliance matches the power supply
to be used and that the plug is fitted with the correct fuse - see fuse rating at right.

1.1.7. DO NOT pull or carry the appliance by the power cable.

1.1.8. DO NOT pull the plug from the socket by the cable.

1.1.9. DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty
item repaired or replaced by a qualified electrician. When an ASTA/BS approved UK
3 pin plug is damaged, cut the cable just above the plug and dispose of the plug safely.
Fit a new plug according to the following instructions (UK only).
a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.

b) Connect the BROWN live wire to the live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
d) After wiring, check that there are no bare wires, that all wires have been
correctly connected, that the cable outer insulation extends beyond the cable restraint and that the restraint is tight.
Double insulated products, which are always marked with this symbol , are fitted with live (brown) and neutral (blue) wires only.

To rewire, connect the wires as indicated above - DO NOT connect either wire to the earth terminal.

1.1.10. Products which require more than 13 amps are supplied without a plug. In this case you must contact a qualified electrician to ensure
that a suitably rated supply is available. We recommend that you discuss the installation of an industrial round pin plug and socket
with your electrician.

1.1.11. If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted is preferred since any appliance
plugged into it will be protected. The cable core section is important and should be at least 1.5mm², but to be absolutely sure that the
capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend the use
of 2.5mm² section cable. If extension reel is to be used outdoors, ensure it is marked for outdoor use.

INSTRUCTIONS FOR:

BENCH MOUNTED PILLAR DRILLS
MODEL NO'S:PDM100B, PDM125B, PDM155B

RECOMMENDED FUSE

RATING 13AMP

Original Language Version

PDM100B, PDM125B, PDM155B Issue: 4 (SP) - 10/12/13

© Jack Sealey Limited

These bench mounted variable speed drills are suitable for industrial, agricultural and woodworking applications. The drills are fitted
with flip-up safety guards and “No-Volt Release” switches which prevent accidental restart after a mains power interruption. A rack and
pinion feed shaft with preset depth control for repetitive work is also included. Morse taper spindles accept taper shank bits.
Mortice attachments, work clamps and vices are also available for these drills, contact your local Sealey dealer for inform ation.
Model PDM155B has a built-in lamp to illuminate the drill bit and workpiece.

4.1. Package content

Unpack the parts listed below and check to ensure they are in good condition. Any queries must be reported to your dealer immediately.

3 Head Assembly 3 Base 3 Chuck and Key
3 Column with Flange 3 Feed Handle 3 Table Arm, Bracket and Worm
3 Adjusting Handle with Set Screw (table) 3 Table 3 Rack and Rack Ring
3 Pivoted Clamp Bolts (2 - table arm & bracket) 3 Bolts (4) 3 Safety Guard
3Arbor 3Set Screws (2)
3Wedge 3 Hex. Keys (2)

3 Others in the workplace should keep a safe distance from the drill, especially when it is in operation.
3 Keep the work area as childproof as possible by using padlocks and master switches.
3 Keep drill bits clean and sharp for best and safest performance. Follow the instructions for lubrication and changing accessories.
3 Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain long hair.
3 Locate the drill in a suitable work area, keep area clean and tidy and free from unrelated materials. Ensure there is adequate lighting.
3 Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
3 Secure non-stable work piece with a clamp, vice or other adequate holding device.

3 Avoid unintentional starting.

7 DO NOT use the drill for a task it is not designed to perform.
7 DO NOT allow untrained persons to operate the drill.
7 DO NOT get the drill wet or use in damp or wet locations or areas where there is condensation.
7 DO NOT operate the drill if damaged.
7 DO NOT use drill in an area where paint fumes, solvents or flammable liquids pose a potential hazard. Keep flammable material away from

the drill when operating. Flammable waste, such as wiping or cleaning rags, must be placed in a closed metal container and disposed of
correctly.

7 DO NOT exceed the rated capacity of the drill.
7 DO NOT operate the drill if any parts are missing as this may cause failure and/or personal injury.
7 DO NOT leave the drill operating unattended.
7 DO NOT operate the drill when you are tired, under the influence of alcohol, drugs or intoxicating medication.
7 DO NOT pull the cable from the power supply.
3 When not in use switch off the drill, remove plug from the power supply and do not leave until the drill chuck has come to a complete stop.

3. TECHNICAL SPECIFICATIONS

2. DESCRIPTION

4. CONTENT

Model PDM125B

PDM155B

PDM100B

Chuck size (mm) 16

16

16

Spindle Nose Taper MT2

MT2

MT2

Swing (mm) 403

460

314

Chuck to Upright Face (mm) 165

190

127

Spindle Travel (mm) 80

80

60

Number of Speeds 16

16

12

Speed Range (rpm) 190 - 3000

190 - 3000

180 - 2740

Spindle to Table - max. (mm) 485

475

420

Spindle to Base - max. (mm) 700

660

540

Working Table (mm) 254 x 254

290 x 290

200 x 200

Working Base (mm) 205 x 200

205 x 200

165 x 155

Overall Base (mm) 450 x 270

495 x 290

345 x 210

Column Diameter (mm) 73

80

60

Voltage (AC)

Overall Height (mm)

230

230

1050

1050

230

850

Motor

(W) Nominal/Maximum

370/550

370/550

370/550

Original Language Version

PDM100B, PDM125B, PDM155B Issue: 4 (SP) - 10/12/13

Weight 35Kg

52Kg

62Kg

Optional Keyless Chuck

PDM/KC

PDM/KC PDM/KC

© Jack Sealey Limited

Integral Work Light NO

NO

YES

Collar Diameter (mm)

55

55

60