INSTRUCTIONS FOR:
MOTORCYCLE FLYWHEEL PULLER
MS034
MODEL No:
Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions and
properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL
REQUIREMENTS, WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE
PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL
INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
WARNING! Ensure Health & Safety, local authority
and general workshop practice regulations are
adhered to when using this flywheel puller.
Familiarise yourself with the applications, limitations
and potential hazards of this flywheel puller.
Maintain the flywheel puller in good condition.
Replace or repair damaged parts. Use genuine
parts only. Unauthorised parts may be dangerous
and will invalidate the warranty.
Keep the work area clean, uncluttered and ensure
there is adequate lighting.
WARNING!Wear approved safety eye protection
(standard spectacles are not adequate).
Maintain correct balance and footing. Ensure the
floor is not slippery and wear non-slip shoes.
Remove ill fitting clothes. Remove ties, watches,
rings and other loose jewellery. Contain or tie back
long hair.
Wear appropriate protective clothing.
Ensure that the motorcycle is properly supported
and stable before using the flywheel puller.
Keep children and unauthorised persons away from
the working area.
DO NOT operate flywheel puller if parts are
damaged or missing as this may cause failure and/
or personal injury.
DO NOT use the flywheel puller for a task it was
not designed to perform.
DO NOT operate flywheel puller if you are tired, or
under the influence of alcohol, drugs or intoxicating
medication.
When not in use clean and store the flywheel puller
in a safe, dry, childproof location.
WARNING: The warnings, cautions and
instructions discussed in this instruction
manual cannot cover all possible conditions
and situations that may occur. It must be
understood that common sense and caution are
factors which cannot be built into this product,
but must be applied by the operator.
2. DESCRIPTION & SPECIFICATION
Designed with 6 different sized threaded adaptors for
flywheel rings on motorcycles. Models with tapered lock
type rings cannot be removed without the use of this
specialized tool. Suitable for most types of motorcycle.
Thread sizes: ............ M10 x 1.25R, M14 x 1.5R,
M16 x 1.5R, M18 x 1.25R, M24 x 1.0R, M27 x 1.0L
Original Language Version
fig.1
3. INSTRUCTIONS
Before commencing work ensure that the
motorcycle is properly supported and stable before
using the flywheel puller.
3.1. Referring to the manufacturer's service manual
remove the engine side cover to reveal the
flywheel.
3.2. Prevent the flywheel from rotating using a
suitable proprietary tool to hold it steady. Loosen
and remove the flywheel retaining nut as
indicated in fig.2. Apply some penetrating oil to
the exposed end of the tapered crankshaft.
3.3. Inside the recess which accommodated the
retaining nut will normally be a left handed
female thread intended to accept a puller. Take
the double ended puller body and identify the
correct thread to use and carefully screw it into
position as indicated in fig.3.
3.4. Take the multi-threaded cross piece and screw
the smallest (M10) thread through the centre of
the puller body until it makes contact with the
end of the crankshaft as shown in fig.4.
3.5 . Place a 21mm spanner onto the flats on the
puller body to prevent the puller and flywheel
from rotating. Continue to screw the cross piece
into the puller body until the flywheel is released
from the tapered end of the crankshaft.
MS034 Issue No: 1 - 11/10/10
fig.2
fig.4
fig.3
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without
prior notice.
IMPORTANT: No liability is accepted for incorrect use of this equipment.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: Call us for a copy of our latest catalogue on 01284 757525 and leave your full name and address including your postcode.
Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
Original Language Version
4.1. Before each use check the flywheel puller to
ensure it is not damaged or worn. If suspect do
not use the tool, but contact your local Sealey
Dealer who will be able to advise you regarding
repairs and spare parts.
4.2. Keep the flywheel pullers threads lightly
lubricated.
4.3. Keep the flywheel puller clean, and when not in
use store in a safe, dry, childproof location.
01284 757500
01284 703534
www.sealey.co.uk
Web
E-mail
sales@sealey.co.uk
MS034 Issue No: 1 - 11/10/10
4. MAINTENANCE
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