Sealey MCl500 Instructions Manual
INSTRUCTIONS FOR:
SINGLE POST MOTORCYCLE LIFT 450kg
MODEL No: MCL500
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and
properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
WARNING! Ensure that the motorcycle is adequately secured to the lifting platform with appropriate straps before raising the
load.
Maintain the lift in good condition (use an authorised service agent).
Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
Use a qualified person to lubricate and maintain the lift. DO NOT use brake fluid to top up hydraulic unit.
Locate the lift in a suitable work area, keep area clean and tidy and free from unrelated materials, and ensure that there is adequate
lighting. Also ensure that the floor is level and strong enough (preferably concrete) to take the weight of the lift and the bike. DO NOT
operate the lift on tarmacadam, as the surface may be unstable.
Keep the lift clean for best and safest performance.
The maximum motorcycle weight is 450kg. DO NOT exceed this rated capacity.
Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery, and contain long hair.
Maintain correct balance and footing, do not over reach. Ensure the floor is not slippery and wear non-slip shoes.
Before lifting check that there are no overhead obstructions.
When platform has been raised to the working height ensure the locking pin is engaged to prevent accidental lowering.
Keep children and unauthorised persons away from the work area.
The lowering speed will vary according to the weight of the load and the setting of the release valve.
DO NOT use the lift for a task it is not designed to perform.
DO NOT operate the lift if damaged.
DO NOT exceed the rated capacity of the lift.
DO NOT operate the lift when you are tired or under the influence of alcohol, drugs or intoxicating medication.
DO NOT allow untrained persons to operate the lift.
DO NOT make any modifications to the lift and DO NOT adjust or tamper with the safety valve.
DO NOT sit or stand on the lift or hold onto it when it is being raised or lowered.
DO NOT attempt to raise the lift using manual strength.
DO NOT allow anyone to stand near the interior frame of the lift whilst raising or lowering.
DO NOT use the ram alone to maintain a raised motorcycle. A LWAYS insert the locking pin.
Before lowering the lift ensure that there are no obstructions underneath and that all persons are standing clear.
Before storing in safe area, ensure all parts are clean and free of grease and oil. Store lift in the lowest position.
WARNING! The warnings, cautions and instructions referred to in this manual cannot cover all possible conditions and situations
that may occur. It must be understood that common sense and caution are factors which cannot be built into this product, but
must be applied by the operator.
2. INTRODUCTION & SPECIFICATION
Space saving design maximises garage working area. With a low minimum height
of 65mm (without frame supports), it will lift and support the bike through a full lift
up to a maximum height of 740mm (840mm with frame supports). Lockable in 2
positions for supporting the motorcycle for extended periods on the lift. Unlike most
other motorcycle lifts, it is possible to remove both wheels, front forks, steering
assembly, rear swing arm and suspension units as well as the engine. This lift
also benets from being portable so can be used anywhere on a hard level oor
thus making this suitable for mobile motorcycle mechanics. Ideal for use with the
Sealey range of wheel chocks to assist supporting the motorcycle whilst adjusting
the frame supports and securing to the lift.
Model No: ................................................................................................. MCL500
Capacity:........................................................................................................ 450kg
Min./Max. Lift Height (without frame support): ....................................... 65/740mm
Min./Max. Lift Height (with frame support): .......................................... 165/840mm
Frame Height: .............................................................................................. 920mm
Maximum Frame Width: .............................................................................. 980mm
© Jack Sealey Limited
Original Language Version
MCL500 Issue: 1 - 29/01/14
3. ASSEMBLY
3.1. Locate the legs (g.1.2) into the body assembly (g.1.1) and
secure using M12 bolts, nuts and washers.
3.2. Secure the cradle assembly (g.1.3) to the upper (g 1.4) and
lower parallel arms (g.1.5) using pins and M12 nuts and
washers.
3.3. Secure the head of the hydraulic unit (g.1.6) to the body
assembly (g.1.1) using an M12 bolt, nut and washers.
3.4. The foot of the hydraulic unit is secured using 2 x M8 internal
hex bolts with nuts and washers.
3.5. Locate the pumping handle (g1.7/2.1) into the pump socket
(g.2.2).
3.6. BLEEDING THE HYDRAULIC UNIT
3.6.1. The hydraulic unit will require bleeding before use owing to
the oil being disturbed during transport. Open the release valve
(g.2.3) slightly and pump about 20 strokes with the pump
handle (2.1). Close the valve and top-up the reservoir with a
good quality jack oil (NOT brake uid). To do this, remove the
resevoir cap (g 2.4) and ll to just below the level of the entry.
Replace the cap.
3.6.2. The action of the jack should now be rm, all air having been
expelled from the system. If not, repeat step 3.6.1.
3.7. When not in use, the locking pin should be kept safe by placing
it in the top of the body assembly as in g1.9.
g.1
4. OPERATING INSTRUCTIONS
WARNING! Ensure that you read, understand and apply the safety instructions before use.
WARNING! DO NOT attempt to overload the lift.
4.1 Position the lift in a suitable area, checking that the surface on which the lift will stand is solid and
flat (preferably concrete).To move the lift, pull back until the wheels are in contact with the ground.
4.2. The lift may be used either with or without the frame supports (fig.1.8) in place. If desired, drop the
threaded stems through the slots in the cradle frame and secure the stands in the correct position
with an M16 nut. A second nut may be fitted to the stem above the frame to alter the relative
height of the stands.
4.3. DO NOT attempt to lift a motorcycle without securing to the cradle with suitable ratchet straps.
4.4. Position the cradle beneath the motorcycle and adjust the position of the frame supports beneath
suitable parts of the frame, taking care not to damage any exhaust components, pipes or cables.
(see fig.3).
g.2
g.3
4.5. TO LIFT:Close the release vave fully and use the pump handle to raise the cradle into light
contact with the motorcycle frame. Tighten the nuts on the frame support stems to lock.
4.6. Secure the load with ratchet straps.
4.7. Pump up to a convenient heght; DO NOT leave the load supprted by the hydraulic unit
alone; insert the locking pin into the hole below the lower arm and lower the arm gently onto the
pin (fig.4) by opening the release valve (fig.2.3) gradually.
4.8 TO LOWER: Before lowering, ensure that the area below the cradle is clear and that everyone
stands well clear of the mechanism. Close the release valve and pump the cradle clear of the
locking pin. Remove the locking pin.
4.8.1. Open the release valve gradually to allow the cradle to descend gently. When the motorcycle is
bearing its own weight, close the release valve and remove the strapping; when removed, open
the release valve again to allow the cradle to settle at its minimum height.
4.9. Withdraw the lift from beneath the motorcycle.
4.10. Store in a safe, dry, child proof location when not in use.
g.4
© Jack Sealey Limited
Original Language Version
MCL500 Issue: 1 - 29/01/14
Loading...