INSTRUCTIONS FOR:
MOTORCYCLE LIFT 680KG CAPACITY
HEAVY-DUTY AIR/HYDRAULIC
MODEL No: MC680A
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE
PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
Disconnect lift from air supply before changing parts, servicing or performing any maintenance.
WARNING! Ensure correct air pressure is maintained and not exceeded. Recommended pressure 120-200psi. Required air flow 9.5cfm.
Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use, and ensure that all connections are secure.
Ensure lift is kept clean and in good working order. Immediately repair or replace damaged parts.
Use recommended parts only. Incorrect parts may be dangerous and will invalidate the warranty.
Use a qualified person to lubricate and maintain the lift. DO NOT use brake fluid to top up system. Use Sealey hydraulic oil only.
Locate lift in a suitable, well lit work area. Keep area clean and tidy and free from unrelated materials.
Use lift on level and solid ground, preferably concrete. Avoid tarmacadam since lift may sink in.
Ensure all nonessential persons keep a safe distance.
Always keep your hands and feet away from moving parts.
DO NOT operate the lift if parts are missing or damaged.
DO NOT use the lift for purposes other than that which it is designed for.
DO NOT adjust the safety overload valve.
Use a qualified person to maintain the lift in good condition. Keep it clean for best and safest performance.
The maximum load is 680Kg. DO NOT exceed this rated capacity.
Use this lift for lifting purpose only. DO NOT use it for any other purpose it is not designed to perform.
Keep children and unauthorised persons away from the work area.
Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellry, and contain long hair.
Keep proper balance and footing, DO NOT overreach and wear nonslip footwear.
Only use this lift on a surface that is stable, level, dry and capable of sustaining the load.
Ensure the motorcycle is adequately secured to the lifting platform with appropriate straps.
When the platform has been raised to the working height, ensure the locking bar is engaged to prevent accidental lowering.
Before lowering lift ensure that there are no obstructions underneath and that all persons are standing clear.
DO NOT attempt to transport a load on the lift. The lift must only be used in a static position for lifting and lowering loads. Ensure that the load
remains stable at all times.
DO NOT use the lift if damaged, any suspect parts are noted or it has been subjected to a shock load.
DO NOT operate the lift when you are tired or under the influence of alcohol, drugs or any intoxicating medication.
DO NOT allow untrained persons to operate the lift.
DO NOT make any modifications to the lift.
DO NOT get the lift wet.
DO NOT yank the hose from the air supply, and DO NOT direct air from the air hose at yourself or others.
When not in use disconnect lift from the air supply, and store in the down position in a safe, dry, childproof area.
WARNING: The warnings, cautions and instructions discussed in this instruction manual cannot cover all possible conditions and
situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into
this product, but must be applied by the operator.
2. INTRODUCTION
All steel construction with both hydraulic pump and air motor assembly. Combined air and foot pump separate from main lift for choice of operation.
Ramp and platform made with chequer plate surface to ease loading and positioning of motorcycle. Supplied with motorcycle front wheel locking
attachment, securing vehicle to provide easy maintenance access. Fitted with safety lock to prevent accidental lowering. Suitable for use with centre
stand motorcycles or with paddock stand.
3. SPECIFICATION
Model No: ................ MC680A
Capacity:.................... 680kg
Minimum Height:............. 190mm
Maximum Height: . . . . . . . . . . . . 790mm
Width: ..................... 710mm
Length: . . . . . . . . . . . . . . . . . . . 2000mm
B
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A
© Jack Sealey Limited
Original Language Version
MC680A Issue: 1 - 22/09/14
4. ASSEMBLY
4.1. Content
4.1.1. The Lift comprises:
Main lift assembly. Leading plate. Air/hydraulic pump assembly. Motorcycle Wheel Clamp. Bolts, nuts and washers.
4.2. Assembly (Refer to Parts Diagram below)
4.2.1. Lay the sliding plate (8) onto the platform.
4.2.2. Connect the oil hose coupler (30) to the port on the hydraulic pump.
4.2.3. Attach the leading plate (9) to the end of the platform.
4.3. Motorcycle Wheel Clamp
4.3.1. Remove the clamp from the box and take the handle section (Fig.1A) and bolt to the top of the lift, through the pre-drilled holes, using
large bolts, nuts and washers.
4.3.2. Next take the moving jaw (Fig.1B) and bolt it to the handle section with the small bolts supplied.
4.3.3. Finally take the fixed jaw (Fig.1C) and bolt it to the top of the lift, through the remaining holes, using large bolts, nuts and washers.
5. AIR SUPPLY
5.1. You will require an air pressure of minimum 120psi, maximum 200psi to get the best performance from this lift.
5.2. WARNING! Ensure the air supply does not exceed 200psi while operating the lift. Too high an air pressure and unclean air will shorten the
product’s life due to excessive wear, and may be dangerous, causing possible damage and/or personal injury.
5.3. Drain the air tank daily. Water in the air line will damage the lift.
5.4. Clean the air inlet filter screen weekly.
5.5. Keep the air hose between the compressor and the lift as short as possible, and install an air filter and oiler (fig 2).
5.6. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres). The minimum hose
diameter should be 1/4" I.D. and fittings must have the same inside dimensions.
5.7. Keep hose away from heat, oil and sharp edges. Check hoses for wear, and make certain that all connections
are secure.
6. OPERATION
6.1. BEFORE FIRST USE
6.1.1. Leave the pump for one hour to allow the oil to settle before purging the system.
NOTE! Failure to allow sufficient time for the oil to settle could result in air remaining in the oil. In this event, the pump will not purge completely first
time and a second purge will be required.
6.1.2. Connect the air inlet fitting into the air supply hose lock fitting and fully press the release foot pedal, then turn on the air valve letting the
pump work for 30 seconds to eliminate any air in the hydraulic system.
6.1.3 . Test the lift, unladen, by raising it to full height and then lowering it. Depress release foot pedal slowly to control the rate of descent.
6.2. OPERATING INSTRUCTIONS
WARNING! Ensure that you read, understand and apply the safety instructions and warnings before use.
WARNING! Do not attempt to overload the lift.
6.2.1. Position the lift in a suitable area, checking that the surface on which the lift will stand is solid and flat
(preferably concrete).
6.2.2. Stabilise the platform by screwing down the lock down feet to lift the castors (fig.3).
6.2.3. Wheel the motorcycle up the loading plate and onto the platform.
NOTE There is a choice of mounting holes for the vice to cater for various sizes of motorcycle.
6.2.4. Clamp front wheel in vice to prevent any movement of the motorcycle.
6.2.5. Strap the motorcycle securely to the platform.
6.2.6. Press on the air valve to raise the lift. The air valve can be locked in the on position, see figs. 4 and 5
below.
© Jack Sealey Limited
Original Language Version
MC680A Issue: 1 - 22/09/14
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