Sealey IR3000.V2 Instructions Manual

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR

PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

INSTRUCTIONS FOR:

SHORT WAVE INFRARED PANEL DRYER

MODEL NO: IR3000.V2

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.

Refer to

Instruction

Warning:

Electricity

Warning:

Hot Surface

Indoor

Use Only

Manual

1. SAFETY

1.1. Electrical Safety

 WARNING! It is the owner’s responsibility to read, understand and comply with the following:

You must check all electrical equipment and appliances to ensure that they are safe before use. You must inspect power supply leads, plugs and
all electrical connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of appropriate safety
devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board. We also recommend that an RCD
(Residual Current Device) is used with all electrical products. It is particularly important to use an RCD with portable products that are plugged into
an electrical supply not protected by an RCCB. If in doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting
your Sealey dealer. You must also read and understand the following instructions concerning electrical safety.

1.1.1. The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by
a qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.

1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance
and the safety of the appliance operator. If in any doubt about electrical safety, contact a qualified electrician.

1.1.3. Ensure the insulation on all cables and the product itself is safe before connecting to the mains power supply. See 1.1.1. & 1.1.2. above
and use a Portable Appliance Tester (PAT).

1.1.4. Ensure that cables are always protected against short circuit and overload.

1.1.5. Regularly inspect power supply, leads, plugs for wear and damage and all electrical connections
to ensure that none is loose.

1.1.6. Important: Ensure the voltage marked on the product is the same as the electrical power supply
to be used and check that supply is correctly fused, see fuse rating at right.

1.1.7. DO NOT pull or carry the powered appliance by its power supply lead.

1.1.8. DO NOT pull power plugs from sockets by the power cable.

1.1.9. DO NOT use worn or damaged leads, plugs or connections. Immediately replace or have repaired
by a qualified electrician.

1.1.10. This product comes without a plug. You must contact a qualified electrician to ensure an adequate
supply is available.
If fitting such a plug -

Ensure that the unit is correctly wired and earthed, as follows:
a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
b) Connect the BROWN live wire to live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
d) After wiring, check there are no bare wires, that all wires have been correctly connected,
that the cable outer insulation is clamped by the cable grip and that the grip is tight.

1.1.11. Cable extension reels. When a cable extension reel is used it should be fully unwound before connection. A cable reel with an RCD
fitted is recommended since any product which is plugged into the cable reel will be protected. The section of the cores of the cable is
important. 2.5mm² section is a minimum, but to be absolutely sure that the capacity of the cable reel is suitable for this product and
for others that may be used in the other output sockets, we recommend the use of 2.5mm² section cable.

1.2. General Safety

 WARNING! Ensure there is nobody in front of the lamp when it is switched on.

9 Disconnect the panel dryer from the power supply before servicing, changing accessories, or performing any maintenance.
9 Ensure that the panel dryer is in good condition before use. If in any doubt do not use the unit and contact an electrician.
9 Familiarise yourself with the application and limitations of the panel dryer.
9 Check that lamp guards are in place, undamaged and firmly attached.
9 Keep tools and other items away from the panel dryer when it is in use.
9 Keep the work area clean and clear of unnecessary items.
9 Remember that the lamp panel will get hot, allow to cool after use.

9 Maintain the panel dryer in good condition. Use authorised agent for servicing.
9 Keep the dryer clean, but DO NOT use solvents.
9 Use only genuine parts and accessories. Unauthorised parts and accessories may be dangerous and will invalidate your

warranty.

8 DO NOT use this product to perform a task for which it has not been designed.
8 DO NOT use the panel dryer outdoors, or in damp, or wet locations, and DO NOT operate within the vicinity of flammable liquids, gases or

solids.

 WARNING! Never use in explosive situations.

© Jack Sealey Limited

Original Language Version

THIS PRODUCT REQUIRES A

MINIMUM 16 AMP

SUPPLY

IR3000.V2| Issue 1 06/09/16

9 Keep children and unauthorised persons away from the work area.

9 When not in use, store the panel dryer carefully in a safe, dry, childproof location.

2. INTRODUCTIONn

Three 1000W high output short wave lamps in three individually switched cassettes. Lamps emit short wave infrared heat ideal for optimizing drying

of water based paints. This exible system allows each cassette to be adjusted and locked in position around the contours of the vehicle, ensuring
maximum area coverage. Height adjustment is made using the locking gas strut, offering near weightless movement of the cassette support arm.

Supplied with 5mtr power cable.

3. SPECIFICATION

Model No: .................................................................IR3000.V2

Number of Elements: ................................................................3

Element Power: ............................................................ 3 x 1000W

Reector Size: ...........................................................490 x 140mm

Supply: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230V

4. ASSEMBLY

g.1

4.1. Assemble unit (fig.1).

4.1.1. Unpack U shape base (A) place on floor and lock rear wheels.

4.1.2. Unpack main upright (B) remove nuts and washers from the base of the upright. Caution! DO NOT remove safety strap.

4.1.3. Place protruding bolts on upright into pre-drilled holes in base. Hold in place lightly with washers and nuts. Cut and remove safety strap,
tighten nuts and secure being careful not to touch the gas strut handle.

4.1.4. Raise support arm (D) carefully using handle (C) on gas strut until the arm is horizontal to main upright. Ensure support arm is being
held whilst being raised.

4.2. To Assemble the Cassette Module:
Please note: before proceeding as below, remove the T-handle from the centre strap and discard the M8 nut.

4.2.1. Set out the cassettes so that all the cables are on the same side and that the centre cassette has the central holes in for the mounting
arm.

4.2.2. Fit the cassette strap assemblies with the 12 bolts and washers to the cassettes (fig.2).

4.2.3. Fit the Mounting Arm to central cassette using the T-Knob, flat washer and star washer. Make sure that the star washer fits between
the cassette strap assembly and the mounting arm (fig.3).The assembled cassette head should be as shown in fig.4

g.2

4.2.4. Once the cassette assembly is complete, place the star washer onto protruding cassette bolt (G), then fit bolt into hole on the swivel head
(H). Then place the star washer, plain washer and secure with the handle.

4.2.5. Plug cassette cables into socket (J).

4.2.6. The unit may now be operated by pushing the handle (C) on the lockable gas strut while pulling down or pushing up the support arm (D)
to the desired position.

4.2.7. IR3000 is not supplied with fitted a plug. There are three options:

• Blue Industrial IP44 2pin + Earth plug

• Have the unit hard-wired.

Important: If in any doubt, contact a competent electrician.

g.3

g.4

© Jack Sealey Limited

Original Language Version

IR3000.V2| Issue 1 06/09/16