Sealey HVLP742,HVLP741.V2,HVLP731 Instructions For

INSTRUCTIONS FOR:
HVLP GRAVITY FEED SPRAY GUNS
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
MODEL No's: HVLP731, HVLP741.V2, HVLP742
1. SAFETY INSTRUCTIONS
Familiarise yourself with the application, limitations and potential hazards peculiar to the spray gun.  WARNING!Disconnect the spray gun from the air supply before changing accessories, servicing or performing any maintenance.  Maintain the spray gun in good condition (use an authorised service agent). Replace or repair damaged parts. Use authorised parts only. Unauthorised parts may be dangerous and will invalidate the warranty. Keep the spray gun clean for best and safest performance. Ensure that the compressed air system can supply the spray gun air consumption for the model to be used.  Wear approved safety respiratory protection and safety eye goggles.  If spraying isocynate based finisher, wear approved respirator/clean air breathing apparatus and cover exposed skin with latex gloves and an
impervious hooded coverall.
Remove ill-fitting clothing. Remove ties, watches, rings and other loose jewellery and tie back long hair. Locate the spray gun in a suitable work area. Keep area clean and tidy and free from unrelated materials and ensure that there is adequate
ventilation and lighting.
Keep children and unauthorised persons away from the work area. When not in use, ensure that the air supply is turned off.  Avoid unintentional operation of spray gun.  The spray gun has been treated with an anticorrosive agent at the factory and MUST be flushed out thoroughly with thinner before use.  DO NOT point spray gun at yourself, other persons or animals.  DO NOT direct air from the air hose at yourself, other persons or animals.  DO NOT carry the spray gun by the hose, or yank the hose from the air supply.  DO NOT exceed the working pressure of 43psi (3bar).  DO NOT use the spray gun for any purpose other than that for which it is designed.  DO NOT allow untrained persons to operate the spray gun.  DO NOT get the spray gun wet or use in damp or wet locations or in areas where there is condensation.  DO NOT operate the spray gun if any parts are missing or damaged as this may cause failure and/or personal injury. When not in use, disconnect the spray gun from the air supply, clean thoroughly and store safely.
2. INTRODUCTION AND SPECIFICATIONS
HVLP731 Gravity Feed Touch Up Spray Gun
Ideal for blowing-in small areas of panel where fine con­trol of paint and air is necessary. Anodized spray gun body resists corrosion and makes for easier cleaning. Brass air cap with stainless steel needle and nozzle make it suitable for waterborne paint. Supplied with 0.8mm set-up, 1.0mm set-up is available separately.
Model No: .............................................................HVLP731
Supplied standard set-up: ...................................................... 0.8mm
Available set-ups: ................................................................... 1.0mm
Working pressure: ..........................................................43psi (3bar)
Air consumption: ...................................................9.0cfm (255 l/min)
Pot capacity ............................................................................. 100ml
HVLP741.V2 / HVLP742 Gravity Feed Spray Guns
Round/flat fan control allows the spray pattern to be adjusted for any job. Anodized spray gun body resists corrosion and makes for easier cleaning.
The HVLP741.V2 Gravity Feed Spray Gun has a brass air cap with stainless steel needle and nozzle make it suitable for waterborne paint. Supplied with a 1.3 set-up suitable for topcoats. Other set-ups are available separately as shown below.
The HVLP742 Gravity Feed Spray Gun has an aluminium air cap with stainless steel needle and nozzle make it suitable for waterborne paint. Supplied with 2.0mm set-up suitable for primer. Other set-ups are available separately as shown below.
Model No: ......................... HVLP741.V2 ...............HVLP742
Supplied standard set-up:. .................. 1.3mm ........................2.0mm
Available set-ups: ........... 1.2, 1.4, 1.7, 2.0mm ................ 1.4, 1.7mm
Working pressure: .......................43psi (3bar) ............... 43psi (3bar)
Air consumption: .............. 15.0cfm (425 l/min) ....15.0cfm (425 l/min)
Pot capacity ...........................................600ml .........................600ml
Original Language Version
HVLP731, HVLP741.V2, HVLP742 Issue: 2 - 12/10/09
3. AIR SUPPLY
3.1. Air Supply
Recommended hook-up is shown in Fig.1.
3.1.1. Ensure spray gun air valve (or trigger) is in the off position before connecting to the air supply.
3.1.2. You will require an air pressure of 43psi, and an air flow according to specification.
3.1.3. WARNING! Ensure the air supply is clean and does not exceed 43psi while operating the spray gun. Too high an air pressure and/or unclean air will shorten the product life due to excessive wear, and may be dangerous causing damage and/or personal injury.
3.1.4. Drain the air tank daily. Water in the air line will ruin the paint finish and damage the spray gun.
3.1.5. Clean air inlet filter weekly.
3.1.6. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres). The minimum hose diameter should be 1/4” I.D. and fittings must have the same inside dimensions.
3.1.7. Keep hose away from heat, oil and sharp edges. Check hose for wear, and make certain that all connections are secure.
3.2. Couplings
Vibration may cause failure if a quick change coupling is connected directly to the spray gun. To overcome this, connect a leader hose to the spray gun. A quick change coupling may then be used to connect the leader hose to the air line recoil hose (Figs.1 and 2).
4. INSTRUCTIONS
4.1. For best results, the gun should be held perpendicular to the surface being sprayed and moved parallel to it. Start the stroke before squeezing the trigger and release the trigger before finishing the stroke. This will enable accurate control of the gun and material (Fig.3B).
4.2. Spray from a distance of about 6 to 10 inches (150 to 250mm) depending on the material and the atomizing pressure. The material
deposited should always be even and wet. Each stroke must overlap the preceding stroke to obtain a uniform finish. To reduce over-spray and obtain maximum efficiency, spray with the lowest possible atomizing air pressure.
4.3. Controlling the fan spray and the fluid.
a) Use the needle (paint) adjustment knob (Fig.4.2) to adjust the amount of paint flow. b) The atomizing air flow is controlled by the control knob (Fig.4.1). c) The volume of air input is controlled by the adjustment knob (Fig.4.3). d) As width of spray is increased more material must pass through the gun to obtain the same coverage on the increased area. e) Turn the air nozzle (Fig.4.4) to achieve a horizontal or vertical fan spray. Lock the nozzle with retaining ring (Fig.4.5). The spray pattern of the gun is variable from round to flat with all patterns in between. In normal operation, the wings on the nozzle are horizontal (Fig.5). This provides a vertical fan-shaped pattern which gives maximum, uniform and even coverage when moving the gun back and forth, parallel to the work surface (Fig.6).
Fig.4
Fig.5
Fig.3A
Fig.3B
Fig.1
Fig.2
Fig.6
Original Language Version
HVLP731, HVLP741.V2, HVLP742 Issue: 2 - 12/10/09
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