Sealey GSA03 Instructions Manual

Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
WARNING! Check correct air pressure - 90psi - is maintained and not exceeded.  Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each
use and ensure that all connections are secure.
 Wear approved safety eye/face shield, ear defenders and hand protection.  Remove ill-fitting clothing. Remove ties, watches, rings and other loose jewellery and
contain long hair. WARNING! Due to the possible presence of asbestos dust from brake linings, when working around vehicle brake systems we recommend you wear suitable respiratory protection.  Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
 Keep children and unauthorised persons away from the work area. Keep the work area clean and tidy and free from unrelated materials. Ensure that
there is adequate lighting.
 Avoid unintentional starting. Only use impact sockets which are specifically designed for use with an impact wrench.  DO NOT use worn or damaged sockets.  DO NOT use the wrench for a task it is not designed to perform. WARNING! DO NOT use wrench if damaged or thought to be faulty. (Contact Service Agent).  DO NOT use wrench unless you have been instructed in its use by a qualified person.  DO NOT carry the wrench by the air hose, or yank the hose from the air supply.  DO NOT operate wrench if you are tired or under the influence of alcohol, drugs or intoxicating
medication.
 DO NOT carry wrench with your hand on the power trigger, to avoid unintentional starting.  DO NOT direct air from the air hose at yourself or others.
DO NOT leave the wrench operating unattended.
 When not in use disconnect from air supply and store in a safe, dry, childproof location.
INSTRUCTIONS FOR:
GENERATION SERIES AIR IMPACT WRENCH 1/2”Sq DRIVE PIN CLUTCH
MODEL No: GSA03
2. INTRODUCTION & SPECIFICATION
Fitted with reliable low vibration pin-clutch mechanism. Handle exhaust reduces noise output and limits the circulation of brake dust on wheel applications. Soft-grip handle gives added comfort and control. Features three-position adjustable air/torque control and reversible action. Suitable for garage, tyre shop and workshop applications.
Original Language Version
GSA03 Issue: 2 - 12/12/11
For recommended hook-up, procedure is shown in fig.1 & 2
3.1. Air Supply.
3.1.1. Ensure wrench air valve (or trigger) is in the OFF position before connecting to the air supply.
3.1.2. This wrench will require an air pressure of 90psi, and an air flow according to specification.
3.1.3. WARNING! Ensure the air supply is clean and does not exceed 90psi while operating the wrench. Too high an air pressure and unclean air will shorten the product life due to excessive wear, and may be dangerous causing damage and/or personal injury.
3.1.4. Drain the compressor air tank daily. Water in the air line will damage the wrench.
3.1.5. Clean compressor air inlet filter weekly.
3.1.6. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres). The minimum hose diameter should be ¼” I.D. and fittings must have the same inside dimensions.
3.1.7. Keep hose away from heat, oil and sharp edges. Check hose for wear, and make certain that all connections are secure.
3.2. Couplings.
Vibration may cause failure if a quick change coupling is connected directly to the wrench. To overcome this, connect a leader hose to the wrench. A quick change coupling may then be used to connect the leader hose to the air line recoil hose. See fig 1 & 2.
3. PREPARING WRENCH FOR USE
4. OPERATING INSTRUCTIONS
WARNING! Ensure you read, understand and apply the safety instructions before use.
4.1. Only use impact sockets which are specifically designed for use with an impact wrench.
4.2. Connect the wrench to the air hose - see Section 3.
4.3. To undo a nut, turn the air regulator switch on the rear of the body to ‘R’, place the socket
over the subject nut and depress the trigger to operate the wrench.
4.4. To change drive direction to ‘F’ and regulate the flow of air, turn the air regulator switch on the rear of the body, between 1-working torque and 3-ultimate torque (fig.3). DO NOT use any additional force upon the wrench, in order to remove a nut. DO NOT allow the wrench to free run for an extended period of time as this will shorten its life.
fig.1
fig.2
Original Language Version
GSA03 Issue: 2 - 12/12/11
Drive: .....................................1/2”
Working/Maximum Torque:... 400/500lb.ft (540/680Nm)
Ultimate Torque: .................. 550lb.ft (750Nm)
Speed ................................7000RPM
Air Consumption: ...........................4cfm
Operating Pressure: ........................ 90psi
Air Inlet Size: ...........................1/4”BSP
Weight: ..................................2.6kg
Noise Power/Pressure:..............102dB.A/90dB.A
Vibration: ...............................5.4m/s
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