Sealey GDM92B,GDM140F Instructions Manual

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT

CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL
INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions
and maintained properly, give you years of trouble free performance.

1. SAFETY

INSTRUCTIONS FOR:

BENCH & FLOOR MOUNTED PILLAR DRILLS

MODEL NO’S: GDM92B, GDM140F

GDM92B,GDM140F Issue: 7 (SP) - 26/04/18

Original Language Version

© Jack Sealey Limited

Refer to instruction

manual

Wear eye

protection

Wear ear

protection

Wear a mask Indoor use onlyWear protective

gloves

1.1. ELECTRICAL SAFETY

 WARNING! It is the user’s responsibility to check the following:
Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and all
electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical
products. You may obtain an RCD by contacting your local Sealey dealer.
if the product is used in the course of business duties, it must be maintained in a safe condition and routinely PAT (Portable Appliance
Test) tested.
Electrical safety information: it is important that the following information is read and understood.

1.2. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.

1.3. Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.

1.4. Important: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is fitted with the correct

fuse - see fuse rating in these instructions.

 DO NOT pull or carry the appliance by the power cable.
 DO NOT pull the plug from the socket by the cable.
 DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or

replaced immediately by a qualified electrician.

1.5. This product is fitted with a BS1363/A 13 Amp 3 pin plug.
If the cable or plug is damaged during use, switch the electricity supply and remove from use.
Ensure that repairs are carried out by a qualified electrician.
Replace a damaged plug with a BS1363/A 13 Amp 3 pin plug. If in doubt contact a qualified electrician.
A) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
B) Connect the BROWN live wire to the live terminal ‘L’.
C) Connect the BLUE neutral wire to the neutral terminal ‘N’.
Ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight.
Sealey recommend that repairs are carried out by a qualified electrician.

Recommended fuse

rating: 13A

1.2. GENERAL SAFETY

 WARNING! Disconnect drill from mains power before changing accessories, servicing or performing any maintenance.
 WARNING! Keep all guards and holding screws in place, tight and in good working order. Check regularly for damaged parts.

A guard or any other part that is damaged should be replaced, before the tool is used, to ensure that it will operate properly and
perform its intended function. The safety guard is a mandatory fitting where drill is used in premises covered by the Health &
Safety at Work Act.

 Check alignment of moving parts and check for possible broken parts.
 Replace or repair damaged parts. Use recommended parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
 Ensure the set screws of the head frame are screwed tight before using the drill.
 Secure the drill to the workbench or floor.
 Drill is designed for use with drill bits only.
 Ensure the chuck is securely fastened to the spindle.
 Remove adjusting keys, chuck key and wrenches from the machine and working area before switching on.
 Use clamps or a vice (not included; available from your Sealey stockist) to secure the workpiece. DO NOT attempt to hold the

workpiece by hand.

 Refer to speed chart for recommended drilling speeds.
 WARNING! Always wear approved eye or face protection when operating this drill. Use a face or dust mask if dust is generated.
 Keep drill bits clean and sharp for best and safest performance. Follow the instructions for lubrication and changing accessories.
 Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain long hair.
 Locate the drill in a suitable work area, keep area clean and tidy and free from unrelated materials. Ensure there is adequate lighting.
 Exclude children and non-essential persons from the work area.
 Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
 Avoid unintentional starting.
 DO NOT use the drill for a task it is not designed to perform.
 DO NOT allow untrained persons to operate the drill.
 DO NOT get the drill wet or use in damp or wet locations or areas where there is condensation.
 DO NOT operate the drill if damaged or parts are missing.

2. INTRODUCTION

A comprehensive range of bench pillar drills to suit light industrial, agricultural and woodworking applications. Safety devices fitted include a no-volt
release switch, allowing insurance company approval for use in educational establishments. All models (except Model No. SDM30) have Morse
taper spindle housings for accepting taper shank drill bits. Each model offers multiple speed drives and access to drive belts is denied during
operation by mechanical protection. All drills are fitted with rack and pinion feed shafts with preset depth control for repetitive work. Mortise
attachment available for Model No’s GDM120B - GDM200F inclusive.

Model No: ..........................GDM92B .................GDM140F

Drilling Capacity (Chuck Size): ..........16mm.......................16mm

Spindle Nose Taper: ..................MT2 ......................... MT2

Spindle Centre to Column: .............127mm.....................127mm

Spindle Travel:.......................60mm.......................60mm

Number of Speeds: ...................12.............................12

Speed Range: .......................210-2580rpm ........... 210-2580rpm

Maximum Distance Spindle to Table: .....390mm.....................810mm

Maximum Distance Spindle to Base:......540mm....................1200mm

Working Table Surface Size: ............Ø248mm ..................Ø248mm

Working Base Surface Size: ............160 x 180mm...........190 x 215mm

Overall Base Size: ....................345 x 215mm...........420 x 250mm

Column Diameter: ....................60mm.......................60mm

Collar Diameter:......................60mm.......................60mm

Overall Height:.......................840mm....................1500mm

Motor Power (Start): ..................370W ....................... 370W

Supply:.............................230V ........................230V

Weight:.............................32kg.........................41kg

Duty Cycle: .........................S2 ............................S2

Optional Keyless Chuck 16mm: .........GDMX/KC ................GDMX/KC

3. SPECIFICATION

4. CONTENTS

4.1. Package contents Unpack the parts listed below and check to ensure they are in good condition. Any queries must be reported to

your stockist immediately.
Head Assembly Base Chuck and Key
Column with Flange Feed Handle and knobs (3) Table Arm, Bracket & Worm
Adjusting Handle with Set Screw (table) 3 Table Rack and Rack Ring
Pivoted Clamp Bolts (2 - table arm & bracket)) Bolts and Washers (4) Safety Guard
Arbor Set Screws (2)
Wedge Hex. Keys (2)

5. ASSEMBLY

Note: Figures are illustrative and may differ in detail from your drill.

5.1. Assembly

5.1.1. Place the column assembly on the base, align holes and secure with the bolts and washers provided.

5.1.2. Install table bracket onto column together with rack (fig.1), engaging gear in bracket with rack.

5.1.3. Install the rack collar and tighten firmly (fig.2).

5.1.4. Install the table adjusting handle (fig.2.A) and pivoted clamp bolt (the longer of the two - fig.2.B).

5.1.5. Tighten the handle set screw (with the hex. key provided) and the bracket clamp bolt.

5.1.6. Install the table and table clamp bolt (fig.3).

5.1.7. Carefully place the head assembly over the column and slide it into position. Align head with base.

5.1.8. Fit the two set screws in the side of the head and tighten with hex. key (fig.4) to lock head in position.

5.1.9. Fit the feed handle to the hub of the pinion shaft (align pin with slot) and retain with central screw.

5.1.10. To install chuck: open the chuck jaws completely by turning the chuck key anticlockwise. Place a piece of wood on the drill table
(to prevent the chuck from getting damaged).

5.1.11. Insert arbor (fig.5.B) into drill spindle (reduced diameter end first), fit chuck to protruding end of arbor and hold in place.

5.1.12. Turn feed handle to bring nose of chuck down onto wood (fig.5). Firmly pull on feed handle to seat arbor tapers in spindle and chuck.

5.1.13. Loosen clamp screw on safety guard mounting collar, pass guard up over chuck and fit collar round flange of quill shaft. Ensure guard
pivot is central and tighten clamp screw.

5.2. Drill mounting

5.2.1. For stability and safety it is important that the drill base is securely bolted to the workbench (GDM92B) or floor (GDM140F).

5.2.2. Ensure that the mounting surface is capable of supporting the drill together with the weight of the heaviest likely workpiece.

fig. 1

 DO NOT use drill in an area where paint fumes, solvents or flammable liquids pose a potential hazard. Keep flammable material away
from the drill when operating. Flammable waste, such as wiping or cleaning rags, must be placed in a closed metal container and
disposed of correctly.

 DO NOT exceed the rated capacity of the drill.
 DO NOT leave the drill operating unattended.
 DO NOT operate the drill when you are tired, under the influence of alcohol, drugs or intoxicating medication.
 When not in use switch off the drill, remove plug from the power supply and do not leave until the drill has come to a complete stop.

Original Language Version

© Jack Sealey Limited

GDM92B,GDM140F Issue: 7 (SP) - 26/04/18