Sealey ER1700P.V2 Instructions Manual

1.2 GENERAL SAFETY
WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this equipment. Familiarise yourself with the application and limitations of the product, as well as the specific potential hazards peculiar to the polisher.
WARNING!Disconnect from the mains power and ensure the disc is at a complete standstill before changing accessories, servicing or performing any maintenance.
Maintain the polisher in good condition (use an authorised service agent).  Replace or repair damaged parts. Use genuine parts only. Non-authorised parts may be dangerous and will invalidate the warranty.
WARNING! Keep all guards and holding screws in place, tight and in good working order. Check regularly for damaged parts. A guard or any other part that is damaged must be repaired/replaced before the tool is next used. Locate polisher in a suitable working area, keep area clean and tidy and free from unrelated materials. Ensure there is adequate lighting.
 Keep the polisher clean for best and safest performance.  Before each use check abrasive attachments for condition. If worn or damaged replace immediately.  Ensure there are no flammable or combustible materials near the work area. WARNING!Wear approved eye safety protection, ear defenders and if dust is generated, respiratory protection.  Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.  Remove ill fitting clothing. Remove ties, watches, rings, and other loose jewellery and tie back long hair.  Keep children and unauthorised persons away from the working area.  Secure non-stable work piece with a clamp, vice or other adequate holding device.  Remove adjusting keys and wrenches from the machine and its vicinity before turning it on.  DO NOT use equipment for any purpose other than that for which it is designed.  DO NOT operate the polisher if any parts are damaged or missing as this may cause failure or possible personal injury.
1.1. ELECTRICAL SAFETY.
WARNING! It is the user’s responsibility to read, understand and comply with the following:
You must check all electrical equipment and appliances to ensure they are safe before using. You must inspect power supply leads, plugs and all electrical connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of appropriate safety devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board. We also recommend that an RCD (Residual Current Device) is used with all electrical products. It is particularly important to use an RCD with portable products that are plugged into an electrical supply not protected by an RCCB. If in doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting your Sealey dealer. You must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance and the safety of the appliance operator. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3. Ensure the insulation on all cables and the product itself is safe before connecting to the mains power supply. See 1.1.1. & 1.1.2. above and use a Portable Appliance Tester (PAT).
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Regularly inspect power supply, leads, plugs for wear and damage and all electrical connections to ensure that none are loose.
1.1.6. Important: Ensure the voltage marked on the product is the same as the electrical power supply to be used and check that plugs are fitted with the correct capacity fuse. A 13 amp plug may require a fuse smaller than 13 amps for certain products (subject to 1.1.10. below), see fuse rating at right.
1.1.7. DO NOT pull or carry the powered appliance by its power supply lead.
1.1.8. DO NOT pull power plugs from sockets by the power cable.
1.1.9. DO NOT use worn or damaged leads, plugs or connections. Immediately replace or have repaired by a qualified electrician. A UK 3 pin plug with ASTA/BS approval is fitted. In case of damage, cut off and fit a new plug according to the following instructions (discard old plug safely). (UK only - see diagram at right). Ensure the unit is correctly earthed via a three-pin plug.
a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
b) Connect the BROWN live wire to live terminal ‘L’. c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
d) After wiring, check there are no bare wires, that all wires have been correctly connected, that cable outer insulation extends beyond the cable restraint and that the restraint is tight.
Double insulated products are often fitted with live (BROWN) and neutral (BLUE) wires only. Double insulated products are always marked with this symbol . To re-wire, connect the brown & blue wires as indicated above. DO NOT connect the brown or blue
to the earth terminal.
1.1.10. Cable extension reels. When a cable extension reel is used it should be fully unwound before connection. A cable reel with an RCD fitted is recommended since any product which is plugged into the cable reel will be protected. The section of the cores of the cable is important. We suggest 1.5mm2 section as a minimum but to be absolutely sure that the capacity of the cable reel is suitable for this product and for others that may be used in the other output sockets, we recommend the use of 2.5mm2 section cable.
NOTE: The ER1700P.V2 has an electronic speed control, which requires a ‘clean’ and stable power supply. Normal 230V mains supply is suitable. However, the output from many petrol driven generators may not be suitable for this tool. ‘Inverter’ type power supplies provide a much more stable output and should present no problem.
INSTRUCTIONS FOR:
150MM LIGHTWEIGHT POLISHER VARIABLE SPEED
MODEL No: ER1700P.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly maintained, give you years of trouble free performance.
1. SAFETY INSTRUCTIONS
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
Blue Neutral Wire
Yellow & Green Earth Wire
Cable Restraint
Brown Live Wire
Original Language Version
ER1700P.V2 Issue: 2 - 19/02/10
FUSE RATING
THIS PRODUCT MUST BE
FITTED WITH A
5 AMP FUSE
1
fig.1
WARNING! DO NOT sand any materials containing asbestos.
DO NOT switch the polisher on whilst the head is in contact with the work piece and avoid unintentional starting.  DO NOT get the polisher wet or use in damp or wet locations or areas where there is condensation.  DO NOT allow untrained persons to operate the polisher.  DO NOT operate the polisher when you are tired, under the influence of alcohol, drugs or intoxicating medication.  DO NOT use the polisher where there are flammable liquids, solids or gases such as paint solvents, etc.  DO NOT leave the polisher operating unattended.  DO NOT carry the polisher with your finger on the power switch.  DO NOT pull the cord to remove the plug from the power supply.  Use a qualified person to lubricate and maintain the polisher.  When not in use unplug from the mains power supply and store in a safe, dry, childproof area.
LEAD PAINT WARNING! Paint once contained lead as a traditional ingredient. Contact with the dust from the removal of such paint is toxic and must therefore be avoided. The following action must be taken before using machine as a sander:
1. User must determine potential hazard relating to age of paint to be removed. (Modern paints do not have lead content).
2. DANGER! Keep all persons and pets away from the working area. The following are particularly vulnerable to the effects of lead paint dust: Expectant women, babies and children.
3. We recommend personal protection by using the following safety items: A) Paint Spray Respirator (Sealey ref. SSP1699) B) PE Coated Hooded Coverall (Sealey ref. SSP266). C) Latex Gloves (Sealey ref. SSP24).
4. Take adequate measures to contain paint dust, flakes and scrapings. Wear safety equipment, as in (3) above and thoroughly clean all areas when task is complete.
5. Ensure the paint waste is disposed of in sealed bags or containers according to local regulations.
Risk of Hand Arm Vibration Injury.
The ER1700P.V2 Variable Speed Polisher, when operated in accordance with these instructions and tested in accordance with
BS EN
28662-1:1993, ISO 8662-1:1988
and
BS EN ISO 8662-8:1997
results in the following vibration emission declared in accordance with BS EN12096: 1996.
Measured vibration emission value: ........10.9m/s² Uncertainty: .................. 4.6m/s²
These values are suitable for comparison with emission levels of other tools that have been subject to the same test. This tool may cause hand-arm vibration syndrome if its use is inadequately managed. Recommended Measures to reduce risk of hand-arm vibration syndrome:
This tool should not be used by an individual regularly for more than 51 minutes in any 8 hour period. This duration of use should be reduced if the individual is exposed to hand-arm vibration from other sources.
3. TECHNICAL SPECIFICATIONS
2. INTRODUCTION
Features variable speed control ranging from 0 to 2800rpm. Two level gear system reduces output speed, still maintaining a high torque level. Alloy bevel gear head with composite motor housing. Spindle lock for easy pad removal. Supplied with Ø150mm hook-and-loop backing pad, polishing bonnet and side handle.
4. CONTENT & ASSEMBLY
4.1. Content
4.1.1. Check the contents of the carton. If any item is missing or damaged contact your supplier immediately.
fig.1. 1: Polisher Unit
2: Pad
3: Side Handle
4: Lambs Wool Bonnet
4.2. Assembly

WARNING! Ensure unit is not plugged into mains before attempting any assembly.
4.2.1. Attach the side handle (fig.1.3). Note: there is a mounting hole on either side to suit the application and/or operator.
4.2.2. To attach the hook and loop pad (fig.1.2), place it on to the spindle and turn clockwise. Lock the spindle by pressing the locking button, and tighten pad (fig.2)
4.2.3. To fit the polishing bonnet: Fit the polishing bonnet over the secured hook and loop pad, using the pull cord tighten the bonnet and tie a bow to secure, tuck the loose ends of the bow neatly under the bonnet.
Model .......................ER1700P.V2
Nominal Power Rating .............800Watts
Power Input.........................230V
No Load Speed ...................2800rpm
Pad Size .........................150mm
Noise - Power .......................96dB
Pressure ......................... 83.8dB
Spindle .............................M14
Weight............................ 2.2Kg
3
2
4
Original Language Version
ER1700P.V2 Issue: 2 - 19/02/10
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