Sealey DAS149 Instructions Manual

INSTRUCTIONS FOR:

RANDOM ORBITAL DUAL ACTION SANDER
Ø150

MM 600W/230V

MODEL NO: DAS149

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT
CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL
INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY

Refer to

instruction

manual

1.1. ELECTRICAL SAFETY

S WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any other
connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices. A
Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a Residual Current
Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is not protected by an
RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting your Sealey dealer.
You must also read and understand the following instructions concerning electrical safety.

1.1.1. The Electricity at Work Act 1989 requires that all portable electrical appliances, if used on business premises, are tested by a
qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.

1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those
appliances and the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.

1.1.3. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1. and 1.1.2.
and use a Portable Appliance Tester.

1.1.4. Ensure that cables are always protected against short circuit and overload.

1.1.5. Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure
that none is loose.

1.1.6. Important: Ensure that the voltage marked on the appliance matches the power supply to be used and that
the plug is fitted with the correct fuse - see fuse rating at right.

1.1.7. DO NOT pull or carry the appliance by the power cable.

1.1.8. DO NOT pull the plug from the socket by the cable.

1.1.9. DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty item repaired or
replaced by a qualified electrician. When a BS 1363/A UK 3 pin plug is damaged, cut the cable just above
the plug and dispose of the plug safely. Fit a new plug according to the following instructions (UK only).
a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.

b) Connect the BROWN live wire to the live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
d) After wiring, check that there are no bare wires, that all wires have been correctly connected, that
the cable outer insulation extends beyond the cable restraint and that the restraint is tight.

Double insulated products, which are always marked with this symbol , are fitted with live (brown) and neutral (blue) wires only.
To rewire, connect the wires as indicated above - DO NOT connect either wire to the earth terminal.

1.1.10. Products which require more than 13amps are supplied without a plug. In this case you must contact a qualified electrician to ensure that a
suitably rated supply is available. We recommend that you discuss the installation of an industrial round pin plug and socket with your
electrician.

1.1.11. If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted is preferred since any appliance
plugged into it will be protected. The cable core section is important and should be at least 1.5mm², but to be absolutely sure that the
capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend the use of

2.5mm² section cable. If an extension reel is to be used outdoors, ensure it is marked for outdoor use.

1.2. General Safety

 WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this equipment.
 WARNING!Disconnect from mains power before changing accessories or servicing.
 Maintain the sander in good condition (use an authorised service agent).
 Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
 Use the sander in a suitable work area. Keep area clean, tidy and free from unrelated materials. Ensure that there is adequate lighting.
 Before use, check abrasive pad condition. If worn or damaged replace immediately.
 WARNING! Always wear approved eye or face protection when operating the sander.
 If dust is generated, use face, dust, or respiratory protection in accordance with COSHH regulations.
 Depending on use, sander noise level may exceed 85dB - in which case wear safety ear defenders.
 Remove ill fitting clothing, ties, watches, rings, other loose jewellery and contain and/or tie back long hair.
 Wear appropriate protective clothing and keep hands and body clear of moving parts.
 Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
 Keep children and unauthorised persons away from the work area.
 Always use the sander with the side handle securely screwed in.
 Ensure the workpiece is correctly secured before operating the sander. Never hold workpiece by hand and check the workpiece to ensure

there are no protruding nails, screws, rivets, etc.

© Jack Sealey Limited

Wear ear

protection

Wear eye
protection

Wear

protective

gloves

Original Language Version

Wear

a mask

FUSE RATING

THIS PRODUCT MUST BE

FITTED WITH A

5 AMP FUSE

DAS149 | Issue: 2S - 23/12/14

 Avoid unintentional starting.
 DO NOT use the sander for a task it is not designed to perform.
 DO NOT operate the sander if any parts are damaged or missing. This may cause failure and/or injury.
 WARNING! DO NOT sand any materials containing asbestos.
 DO NOT carry the sander by the electrical cable.
 DO NOT connect to a standard vacuum cleaner to extract dust as damage to the cleaner may result.
 DO NOT get the sander wet or use in damp or wet locations.
 DO NOT use the sander with water, the sander is for dry use only.
 DO NOT operate the sander if you are tired or under the influence of alcohol, drugs or intoxicating medication.
 DO NOT use where there are flammable liquids, solids or gases such as paint solvents or waste wiping or cleaning rags.
 DO NOT leave the sander running unattended.
 DO NOT carry the sander with your finger on the power switch.
 When not in use disconnect from the power supply and store in a safe, dry, childproof area.
 WARNING! The warnings, cautions and instructions in this manual cannot cover all possible conditions and situations that may occur. It

must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be applied
by the operator.

LEAD PAINT WARNING!

Paint once contained lead as a traditional ingredient. The dust from the removal of such paint is toxic if inhaled or ingested and must, therefore,
be avoided. The following action must be taken before using the sander on a surface that you suspect may have contained lead in the paint.

1. User must determine potential hazard relating to age of paint to be removed. (Modern paints do not contain lead).

2. DANGER! Keep all persons and pets away from the work area. The following are particularly vulnerable to the effects of lead paint dust:
Expectant women, babies and children.

3. We recommend personal protection by using the following safety items:
a) Paint Spray Respirator
b) PE Coated Hooded Coverall
c) Latex Gloves

4. Take adequate measures to contain the paint dust, flakes, and scrapings.

5. Continue to wear safety equipment as in 3 above, and thoroughly clean all areas when task is complete. Ensure that paint waste is disposed of,
in sealed bags or containers, according to local authority regulations.

2. INTRODUCTION

Lightweight, compact sander with variable speed control from 1500 to 6800rpm. Dual action orbit of Ø8mm helps cover more surface during use.
Powered by a 600W motor with a slide on/off switch on top. Soft-grip for added comfort. Supplied with 1.9mtr mains cable.

3. SPECIFICATION

Model No:............................................. DAS149

Power:................................................... 600W

No load speed:...................................... 1500-6800rpm PADS: DAS149

Orbit size:.............................................. ø8mm Optional Pad: PTC/150A Stick-on (Firm)

Pad:....................................................... ø150mm Optional Pad: PTC/150SA (supplied) Stick-on(Soft)

Thread:.................................................. 5/16”UNF Replacement Pad: PTC/150VA

Weight:.................................................. 2.26 kg

Vibration:............................................... 2.3m/s²

Uncertainty:............................................1.15m/s²

Noise power:..........................................91dB(A)

Noise pressure:................................... 80dB(A)

4. ASSEMBLY

 WARNING! DO NOT plug sander into the mains power supply before it is fully assembled.

Screw the sanding pad onto the spindle (fig.1.3). To remove pad, hold spindle with the spanner supplied whilst unscrewing the pad.

5. OPERATION

 WARNING! Before use, ensure that you have read and understood Section 1 Safety Instructions.

5.1. Attach the correctly rated sanding disc (not supplied) to the sanding pad.

5.2. Plug the sander into the mains power supply.

5.3. Ensure that the speed scroll switch is set to the lowest setting before starting the sander (fig.1). Grip the handle and turn on by pushing

switch (fig.1) forward. Let go of the switch and the machine will continue running. Increase the speed of the sander using the variable
switch located at the rear of the sander (fig.1).

Note: The sander is designed for dry use only. DO NOT use with water or any other liquids.

fig.1

© Jack Sealey Limited

Original Language Version

DAS149 | Issue: 2S - 23/12/14