INSTRUCTIoNS FoR:
BODY PANEL LEVERING/SEPARATING
TOOL SET 13 PIECE
ModEl No: CB50
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT
CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL
INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Read the manual Wear eye protection
Wear ear protection
Wear protective gloves
1. SAFETY
WARNING! Ensure Health and Safety, local authority and general workshop practice regulations are adhered to when using these tools.
DO NOT use tools if damaged.
DO NOT use these tools for purposes they are not designed for.
Maintain tools in good and clean condition for best and safest performance. File or linish flush any burrs or “mushrooming” on the tools.
Ensure that a vehicle which has been jacked up is adequately supported with axle stands.
Wear approved eye and ear protection. A full range of personal safety equipment is available from your Sealey dealer.
Wear suitable clothing to avoid snagging. DO NOT wear jewellery and tie back long hair.
Account for all tools by replacing them in the carry case.
▲ IMPORTANT: These instructions are provided as a guide only.
2. INTRODUCTION
An assortment of bodyshop tooling, designed for levering, separating and reforming of panels. Supplied in a tough carry case.
3. CONTENTS
Kit Contents Part Numbers
Item Part No. Description
1 CB50-01 Panel Separator (70mm straight edge)
2 CB50-02 Panel Separator (70mm radiussed edge)
3 CB50-03 Panel Separator (50mm radiussed edge)
4 CB50-04 Panel Separator (90mm straight edge)
5 CB50-05 Extended Panel Separator (120mm straight edge offset)
6 CB50-06 Extended Panel Separator (120mm straight edge)
7 CB50-07 Panel Slapper and Prise Bar (320mm reach)
8 CB50-08 Panel Slapper and Prise Bar (460mm reach)
9 CB50-09 Panel Slapper and Prise Bar (580mm reach)
10 CB50-10 Panel Slapper and Prise Bar (750mm reach)
11 CB50-11 Panel Slapper and Prise Bar (900mm reach)
12 CB50-12 Cranked Panel Slapper Bar (90° dog leg)
13 CB50-13 Cranked Panel Slapper Bar (45° dog leg)
4. OPERATION
4.1 To avoid “mushrooming”, use a copper or a hard rubber mallet to drive the panel separators, items 1 through 6.
4.2. Items 1 through 6 generally used for separating sheet metal laminates, bonded or spot welded together. Use the prise bar end of items 7
through 11 to start the separation if required.
NOTE! It is the action of the drift angle, or wedge, which separates the laminates, not the leading straight or radiussed edge. These tools
are NOT chisels.
4.3. Use the panel slapper tools, items 7 through 13 in conjunction with an appropriate dolly (not supplied in this kit). Use to form or remove 3
dimensional shapes in bodywork and sheet metal products.
5. MAINTENANCE
5.1. Keep the tool working surfaces smooth, with a linishing cloth or draw le.
5.2. Clean the tools with a lightly oiled cloth and return to the carry case. Store indoors, away from children.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
© Jack Sealey limited
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be
sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.
When the product becomes completely unserviceable and requires disposal, drain off any fluids (if applicable)
into approved containers and dispose of the product and the fluids according to local regulations.
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
Environmental Protection
01284 757500
01284 703534
Original Language Version
www.sealey.co.uk
Web
sales@sealey.co.uk
CB50 Issue: 1 - 11/05/15
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