cvj boot universal clamp kit
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE
PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. F AILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL
INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
MODEL No:
thank you for purchasing a sealey product. manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
bsl102
4. operation
4.1. The four positions of the pliers are as follows.
Refer to
instruction
manual
Wear eye
protection
Wear
protective
gloves
Fig. 1
position 1
1. saFetY instructions
1.1 General saFetY
Carefully read these operating and safety instructions before use.
Keep them for future reference.
Keep the work area clean, uncluttered and ensure there is
adequate lighting.
Maintain correct balance and footing. Ensure the floor is not
slippery and wear non-slip shoes.
Remove ill fitting clothing. Remove ties, watches, rings, and other
loose jewellery, and contain and/or tie back long hair.
Keep children and unauthorised persons away from the working
area.
do not use the clamp tool for any purpose other than that for
which it is designed.
do not operate the clamp tool when you are tired or under the
influence of alcohol, drugs or intoxicating medication.
WarninG! Ensure Health & Safety, local authority, and general
workshop practice regulations are adhered to when using this
equipment.
1.2 mecHanical saFetY
Maintain the clamp tool in good condition.
do not operate the clamp tool if any parts are damaged or
missing as this may cause failure and/or personal injury.
1.3 operational saFetY
When working with the clamp tool you are advised to use
protective equipment including safety shoes, work gloves and
safety goggles.
Never insert fingers into the tool.
Fig. 2
Fig. 3
position 2
position 3
2. introduction
Fast and simple to use. Kit includes 56m high quality stainless steel
banding with a tensile strength of 420N/mm². Dispenser case also
houses 150° clamp sets and unique pliers with integrated cutters and
band tensioner. Never be caught out without the right size boot clamp
again.
3. speciFication
Model no..................BSL102
Band length ..................56m
Band size .............5.5 x 0.4mm
Clamps/buckles ....150 (approximate)
Weight ....................1.29kg
Fig. 4
position 4
4.2. Use the ruler, marked on the cassette, to measure the
correct length. (Fig.5)
4.3. Cut the band, using plier position 2, handles 2 & 3 held
together. (Fig.6)
Fig. 5
© Jack Sealey Limited
Original Language Version
Fig. 6
BSL102 | Issue:5 (H,F) 07/03/19
4.4. Insert the band through a seal. (Fig.7)
4.5. Bend the band tail under the seal (1cm length). (Fig.8)
Fig. 7
4.6.
Crimp the tail to the seal using the pliers (plier position 4). (Fig.9)
Ensure the pliers tongs touch the two legs of the seal as
in Fig.10. When crimped it should look as (Fig.11).
Fig. 9
4.7. Place the band over the CV Boot. Pull the slack through the
seal, bending the band up slightly to prevent it from slipping
back through the seal. (Fig.12)
Fig. 12
Fig. 10
Fig. 8
Fig. 11
Fig. 13
Fig. 19
Fig. 20
4.15. Cut off the remaining tail leaving 1 cm. (Fig.21) Use plier
position 2. (Fig.22)
Fig. 21
Fig. 22
4.8. Split plier handles 1 & 2 from handle 3 (Fig.13).
4.9. Place the tail inside the plier (Fig.14).
4.10. Close the pliers trapping the tail between the jaws of handles
3 & 2. (Fig.15)
Fig. 14
4.11. Holding the handles locked, rock the pliers away from the seal
to take up the slack. (Fig.16)
Fig. 16
4.12. Holding handles 2 & 3 in one hand and handle 1 in the other
(Fig.17), tighten the band by pulling the handles in opposite
directions until the required tension is achieved. (Fig.18)
4.13. Whilst holding the tension, rock the plier back until number 3
handle is lying across the seal. This will bend back the band
to ensure it does not slip back through the seal. (Fig.19)
4.14. At this point you can remove the plier taking care that the
band tension is not released. (Fig.20)
Fig. 15
Fig. 17
Fig. 18
4.16. Bend the tail back over the seal and secure in place with the
two seal legs. (Fig.23)
Fig. 23
environment protection
Recycle unwanted materials instead of disposing of them
as waste. All tools, accessories and packaging should
be sorted, taken to a recycling centre and disposed of
in a manner which is compatible with the environment.
When the product becomes completely unserviceable
and requires disposal, drain any fluids (if applicable) into
approved containers and dispose of the product and fluids
according to local regulations.
note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
sealey Group, kempson Way, suffolk business park, bury st edmunds, suffolk. ip32 7ar
01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk
© Jack Sealey Limited
Original Language Version
BSL102 | Issue:5 (H,F) 07/03/19
Loading...