Sealey AVR1500FP.V2 Instruction Booklet

INSTRUCTIONS FOR:
AIR/HYDRAULIC VEHICLE LIFT 1.5TONNE WITH FOOT PEDAL
MODEL N
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
O: AVR1500FP.V2
Read the instruction
manual
Wear safety footwear
Wear protective
gloves
1. SAFETY
GENERAL SAFETY.  WARNING! Ensure Health & Safety, local authority, and
general workshop practice regulations are adhered to when using this equipment.
 WARNING! TRAPPING DANGER – Keep hands and fingers away from the sprockets and duplex chain.  Keep the work area clean, uncluttered and ensure there is adequate lighting.  Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes. Remove ill-fitting clothes. Remove ties, watches, rings, other loose jewellery. Contain and/or tie back long hair.
 Wear appropriate protective clothing. Familiarise yourself with the applications, limitations and
potential hazards of the vehicle lift.  DO NOT use to achieve a task the vehicle lift was not designed to perform.  DO NOT allow untrained persons to use the vehicle hydraulic lift.
PRE OPERATIONAL SAFETY.  Ensure adequate level space around the vehicle for the
operator and the lift. Apply grease, if not apparent, to the carriage rollers, main upright guides, sprockets and duplex chain to assist the smooth action of the lifting and lowering.  DO NOT operate the vehicle lift if parts are damaged or missing as this may cause failure and/or personal injury. Before commencing lift, make a visual inspection of the vehicle lift to ensure there is no sign of fractured welds, bent adaptors or loose fixings. If found, do not use the unit and refer to your local Sealey dealer for advice and replacement parts. Tighten loose fixings. Before commencing lift ensure all vehicle tyres are correctly inflated and the vehicle sills and bodywork is structurely sound. Before commencing lift ensure vehicle wheels are locked, chocked or hand braked.
OPERATIONAL SAFETY.  DANGER! DO NOT put any limb beneath vehicle whilst
lifting or lowering. Always insert safety stop bar when the vehicle is raised to working height. The stop bar must take the load not the hydraulics.
After lifting to working height insert safety stop bar and lower load to bear on the stop as per instructions in later sections 6.8 and 6.9.
POST OPERATIONAL SAFETY. When not in use, clean and store the vehicle lift in a safe,
dry, childproof location.  Maintain the vehicle lift in good condition. Replace or repair damaged parts. Use genuine parts only.
Unauthorised parts may be dangerous and will invalidate the warranty.
© Jack Sealey Limited
Original Language Version
Wear eye
protection
2. INTRODUCTION
2.1 Offers fast, easy lifting, with or without an air supply. Fitted with air/hydraulic motor for easy operation or can be raised using foot pump and includes adaptors to lift via wheel or body. This specifically designed piece of equipment is a perfect addition to any busy workshop or repair centre want­ing to raise a vehicle off the floor quickly and safely. Can be used for lifting cars, 4x4s and vans. Vehicles can be lifted from the side, front, back or wheels with supplied adaptor. The unit offers significant assistance with bringing vehicles into an ergonomic working position. Ideal for a wide variety of applications including welding, grinding and painting.
3. SPECIFICATION
Model No: ............................AVR1500FP.V2
Maximum Load: .............................. 1500kg
Maximum Lift Height: . . . . . . . . . . . . . . . . . . . . . . . . . . 995mm
Working Air Pressure ....................123psi (8.5bar)
Overall Height: ..............................1315mm
Overall Width: ................................ 705mm
Overall Length:............................... 990mm
Locking Spacing: .............................. 80mm
Locking Positions: .................................5
Weight: .......................................110kg
Fig.1
Hook on hook off wheel cradle adaptor shown
Fixed Castors
Transit Handles
Swivel Castors
AVR1500FP.V2 Issue: 1 - 20/04/15
4. CONTENTS
Item Description Qty 1 Vertical pillar assy c/w elevator carriage and hydraulic connector hose 1 2 Base frame assy c/w air line connection and hydraulic system 1 3 Swivel castors 2 4 Fixed roller castors 2 5 Roller spindles Ø16 2 6 Circlips Ø16 4 7 Wheel cradle adaptor 1 8 Body lift adaptor 1 9 Stop bar 1 10 Handle grips Ø15 3 11 Hexagon screw M12 6 12 Hexagon nut M12 6 13 Plain washer Ø12 6 14 Socket head cap screws M6 8 15 Hexagon nut M6 8 16 Plain washer Ø6 8
5. ASSEMbLY
5.1 Assembly
5.1.1 Remove contents from packaging and display contents. Check with above list and in the unlikely event of missing or damaged parts contact your Sealey dealer immediately. Some components are pre-assembled, in particular (items 1 and 2).
5.1.2 If not pre-assembled fit castors (item 3) to base frame (item 2) with fixings (items 14,15 and 16). Also roller castors (item 4) with spindles (item 5) and retain with circlips (item 6). The base frame needs to be supported and on an edge in this process.
5.1.3 With assistance, bolt the vertical pillar (item 1) to base frame (item 2). It will be necessary to do this with the vertical pillar horizontal and the base frame on an edge. Tighten the fixings (items 11,12 and 13) to a minimum torque of 60NM.
5.1.4 Stand the unit upright on a flat level surface and connect the hydraulic hose from the vertical pillar to the pump as shown in (fig.2).
5.1.5 Place the stop bar (item 9) with grip fitted (item 10) into its sleeve on the vertical pillar. Fit the other two grips to the handlebars also on the pillar.
5.1.6 Release the foot pump pedal from the transit hook.
5.1.7 Adaptors (items 7 and 8) hook on and hook off the duplex chain lift carriage as and when required.
Fig.2
Back to tank release valve pedal
Hydraulic hose connection
10
9,10
1
Pump foot pedal
3
7
11,12,13
Elevator carriage
8
2
Transit hook
3
14,15,16
© Jack Sealey Limited
5,6
Air line connection on/off valve
Original Language Version
4
AVR1500FP.V2 Issue: 1 - 20/04/15
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