Sealey AP1205 Instructions Manual

INSTRUCTIONS FOR:

HEAVY DUTY STEEL WORKBENCH
WITH 4 DRAWERS & 2 TOP CABINETS

MODEL No: AP1205

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and
properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY INSTRUCTIONS1. SAFETY INSTRUCTIONS

 WARNING! Ensure Health & Safety, local authority, and
general workshop practice regulations are adhered to when
assembling and using this bench.

 Locate bench in a suitable, well lit work area.
 Use adequate manpower when assembling and moving this

bench.
 WARNING! Use bench on level and solid ground only,
preferably concrete.
 DO NOT use the bench outdoors and DO NOT get the bench
wet or use in damp or wet locations or areas where there is
condensation.
 Keep the work area clean, uncluttered and ensure there is
adequate lighting.
 Keep the bench clean and tidy in accordance with good
workshop practice.

 Keep children and unauthorised persons away from the work area.
 DO NOT use the bench for any purpose other than that for

which it is designed.
 DO NOT undertake work on the bench without the workpiece
being adequately secured. Use clamps or a vice (not included -
available from your Sealey dealer) to secure the workpiece.
 Lower heavy loads onto the worktop gently to avoid excessive
impacts to the worktop.
 DO NOT clean the bench with any solvents which may damage
the surface or the protective coating on the worktop.

 DO NOT stand on this product.
 DO NOT use excessive force to open and close drawers.
 DO NOT exceed weight limits - see specifications.

2. INTRODUCTION & SPECIFICATION

Heavy-duty steel powder-coated workbench with laminated

worktop. Four drawers on smooth 25mm roller ball-bearings
and two top storage cupboards. Pegboard back panel with
hooks for convenient tool storage.

Original Language Version

Dimensions:

Overall size (W x D x H): ..........1205mm x 620mm x 1735mm

Overall worktop size(W x D): ............... 1205mm x 590mm

Small drawer (W x D x H): ........... 430mm x 455mm x 80mm

Large drawer (W x D x H): .......... 430mm x 455mm x 222mm

Maximum Weight Limits:

Workbench: ...................................... 545kg

Drawers - (small): ....................................11kg

(large): ................................... 16kg

Pegboard:......................................... 29kg

Top shelf: ......................................... 27kg

3. CONTENTS

Unpack the product and check the contents against the list below
and the illustration overleaf. Should any items be missing or
damaged contact your Sealey dealer.

ITEM DESCRIPTION

01L Support back leg (left)
01R Support back leg (right)
02L Support front leg (left)
02R Support front leg (right)
03L Short cross bracing (left)
03R Short cross bracing (right)
04L Short cross bracing (left)
04R Short cross bracing (right)
5 Long cross bracing (front-down)
6 Long cross bracing (front-up)
7 Long cross bracing (back-up)
8 Long cross bracing (back-down)
9 Centre wall with drawer rails
10L Left extension post
10R Right extension post
11 Pegboard
12 Worktop
13 Drawer side
14L Shelf bracing (left)
14R Shelf bracing (right)
15 Shelf bottom
16 Middle divider of shelf
16A Middle shelf divider rail (left)
16B Middle shelf divider rail (right)
17 Upper shelf
18L Top left door
18R Top right door
19L Rail of top left door
19R Rail of top right door
20 Back board of shelf
21 Pegboard support bar
22 Drawer Bottom (x4)
23 Aluminium handle cover for drawer (x4)
A1 Drawer front (x3)
A2 Drawer rear (x3)
A3 Drawer - Left side (x3)
A4 Drawer - Right side (x3)
D1 Drawer front
D2 Drawer rear
D3 Drawer - Left side
D4 Drawer - Right side
AA M6 bolt (x94)
BB M6 nut (x94)
CC M6 washer (x94)
DD M5 bolt (x32)
EE M5 nut (x32)
FF M5 washer (x32)
JJ Screw (x10)

AP1205 Issue No.1 - 26/09/11

Original Language Version

AP1205 Issue No.1 25/09/11

4. ASSEMBLY

Fig.1

NOTE: Tools required for assembly: spanner (included),

#2 cross-head screwdriver and pliers (not included).

4.1. Use 8 AA bolts, 8 BB nuts and 8 CC washers. Align holes
on cross bracing (3L) and (4L) to table legs (1L and 2L).
Insert 8 (AA) bolts through matching holes as shown above

- four bolts per cross bracing. Fasten with 8 washers (CC)
and 8 nuts (BB).
Do not over tighten.

Fig.2

4.2. Use 8 AA bolts, 8 BB nuts and 8 CC washers.

Align holes on cross bracing (3R) and (4R) to table legs
(1R) and (2R). Insert 8 (AA) bolts through matching holes
as shown above - four bolts per cross bracing.
Fasten with 8 washers (CC) and 8 nuts (BB).
Do not over tighten.

Fig.3

4.3. Use 16 AA bolts, 16 BB nuts and 16 CC washers.

Align holes from cross bracing pieces (5 and 8) to the
complete table leg ends from previous steps. Ensure labels
on pieces (5 and 8) have arrows facing up and square holes
are on the top. Insert 2 (AA) bolts through left and right side
of lower front cross bracings (5) - Fasten with 2 washers
(CC) and 2 nuts (BB). Repeat for lower back cross bracing
(8). Repeat steps for top cross bracing pieces (6 and 7),
ensure labels on pieces (6 and 7) have arrows facing up
and round holes are on the top. Do not over tighten.

Fig.4

NOTE: If you wish to install the drawers on the LEFT side, go to

steps 4.22 to 4.27.
Installation of drawers on left side will take an additional
1 hour approximately.

4.4. Use 4 AA bolts, 4 BB nuts and 4 CC washers.
Take centre wall (9), with drawer rails facing to the right of
the table, and fasten to frame of table using 4 (AA) bolts,
4 (CC) washers and 4 (BB) nuts.
Do not over tighten.

Original Language Version

AP1205 Issue No.1 25/09/11