RIVET AND THREADED NUT RIVET KIT
I
MPORTANT:
PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
MODEL NO: AK39602.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
Refer to
instruction
manual
Wear eye
protection
1. SAFETY
WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using this equipment.
WARNING! Always wear approved eye or face protection when operating the riveter.
8 DO NOT hold the workpiece by hand. Secure workpiece with a clamp, vice or other adequate holding device.
8 DO NOT use the riveter for any purpose other than that for which it is designed.
8 DO NOT operate the riveter if any parts are damaged or missing, as this may cause failure and/or personal injury.
9 Familiarise yourself with the application and limitations of the riveter, as well as the potential hazards.
9 Maintain the riveter in good condition (use an authorised service agent).
9 Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
9 Keep the work area clean, uncluttered and ensure that there is adequate lighting.
9 Keep the riveter clean for best and safest performance.
9 Keep children and unauthorised persons away from the work area.
9 Check moving parts alignment on a regular basis.
9 When not in use return to the case and store in a safe, dry, childproof area.
2. i INTRODUCTION
Drop forged frame with patented folding mechanism for compact storage. Comfortable cushion grips. Suitable for installing threaded nut
rivets for securing threads in thin sheet material. Heavy-duty head accepts threaded rivets up to M10. Suitable for aluminium and steel
nut rivets and pop rivets.
3. i SPECIFICATION
Model No:................................................................ AK39602
Rivet Nuts ...................................................................... 5 Off
Blind Rivet Sizes:......................................3.2, 4, 4.8, 6.4mm
Folded Length:...........................................................285mm
Unfolded Length:........................................................ 510mm
Rivet Materials:..................Aluminium, Steel, Stainless Steel
4. CONTENTS
Check the contents of the kit against the item list and fig.1.
If any item is found to be damaged or missing contact your
Sealey stockist immediately.
1. Riveter
2. Pop Rivet Mandrels, 5 (1 in riveter)
3. Nut Rivet Mandrels & Bars, 5, M4 x 0.7, M5 x 0.8, M6 x 1.0, M8 x 1.25, M10 x 1.5
4. Nosepiece for Nut Rivet Mandrel
5. Spanners, 5.5/8.5mm, 12/17mm, 15/19mm
fig.
1
5. APPLICATIONS
The AK39602 kit is suitable for fitting threaded nut rivets of the following materials and sizes together with pop rivets up to
6.4mm (1/4”) diameter.
Thread M4 x 0.7 M5 x 0.8 M6 x 1.0 M8 x 1.25 M10 x 1.5
Aluminium
Steel
© Jack Sealey Limited
Original Language Version
AK39062.V2 Issue 1 26/04/18
6. OPERATION
6.1. Pop Rivets
6.1.1. Select the mandrel (fig.2.A) which matches the shaft diameter of the rivet and screw it to the nosepiece (fig.2.B) of the riveter.
6.1.2. With the riveter handles extended and open, fully insert the rivet shaft into the mandrel.
6.1.3. Place rivet in hole in the workpiece and squeeze the riveter handles closed to deform the rivet.
6.1.4. If the rivet stem does not shear, open the handles, push the riveter further onto the stem and then close the handles again.
6.1.5. When the stem shears, open the handles and remove the stem from the riveter.
6.2. Threaded Nut Rivets
6.2.1. Unscrew the pop rivet nosepiece (fig.2.B) from the riveter body.
6.2.2. Unscrew the jaw case assembly (fig.5) from the draw bar body (fig.2.F).
6.2.3. Screw the nut rivet nosepiece (fig.3.C) into the riveter body.
6.2.4. Screw the appropriate mandrel bar (fig.3.D) into the draw bar body. Note left-hand thread.
6.2.5. Screw the corresponding mandrel (fig.3.E) into the nosepiece.
NOTE: Always use mandrel and mandrel bar of the same size, determined by the size of nut rivet. To ensure that the nut rivet is
compressed by the correct amount it is necessary to set the height of the mandrel by doing the following test.
6.2.6. Prepare a sample of the workpiece material with a hole slightly larger than the nut rivet diameter.
6.2.7. Screw the nut rivet fully onto the mandrel bar.
6.2.8. Place the nut rivet in the hole in the sample and press down so that the nut flange is held firmly against the face of the sample.
6.2.9. Squeeze the riveter handles to compress the nut rivet. When the rivet has formed a retaining bulge against the rear face of the sample
(fig.4) keep light pressure on the handles and screw in the mandrel (fig.3.E).until the handles are closed. Lock the mandrel in position by
tightening the lock nut. All following rivets will be deformed to the same degree when the handles are fully closed.The setting applies only
to the one rivet size and the one workpiece thickness - the test must be repeated each time there is a change in nut size and/or
workpiece thickness.
6.2.10. Unscrew the mandrel bar from the nut rivet by turning the knurled end of the draw bar body (fig.2.F) and then screw on a new nut rivet for
the next operation.
fig.2
fig.3
fig.4
7. MAINTENANCE
7.1. Keep all pivots lightly oiled.
7.1.1. The jaw case assembly (fig.5) should be disassembled, cleaned and oiled at regular intervals, depending on the frequency of use. The
need for either cleaning or jaw replacement (fig.5.A) will be indicated by the riveter failing to grip the rivet shaft.
fig.5
A
8. ALUMINIUM RIVETS
Aluminium threaded and pop rivets are available from your Sealey stockist.
Nut Rivets Thread Quantity Sheet Thickness
AK396/2 M4 x 0.7 50 0.5 - 2.5 mm
AK396/3 M5 x 0.8 50 0.5 - 2.5 mm
AK396/4 M6 x 1.0 15 1.0 - 4.0 mm
AK39602/1 M8 x 1.25 10 1.0 - 4.0 mm
AK39602/2 M10 x 1.5 10 1.0 - 4.0 mm
© Jack Sealey Limited
Original Language Version
AK39062.V2 Issue 1 26/04/18
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