Sealey AK3845 Instruction Booklet

INSTRUCTIONS FOR:

HEAVY DUTY COIL SPRING COMPRESSOR
SET 2pc

Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions and
properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL
REQUIREMENTS, WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE
PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL
INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

MODEL No: AK3845

1. SAFETY INSTRUCTIONS

 WARNING! Ensure Health & Safety, local authority and generalworkshop practice regulations are adhered to

when using this equipment.

 WARNING! DO NOT attempt to dismantle the strut under any

circumstances until the spring compressors are in place and
the spring has been sufficiently compressed.

 Familiarise yourself with the applications, limitations and

potential hazards of this spring compressor set.

 Maintain the spring compressor set in good condition. Replace or

repair damaged parts. Use genuine parts only. Unauthorised

parts may be dangerous and will invalidate the warranty.

 Keep the work area clean, uncluttered and ensure there is

adequate lighting.

 WARNING! Wear approved safety eye protection (standard

spectacles are not adequate).

 Maintain correct balance and footing. Ensure the floor is not

slippery and wear non-slip shoes.

 Remove ill fitting clothes. Remove ties, watches, rings and other

loose jewellery. Contain or tie back long hair.

 Wear appropriate protective clothing.
 Keep children and unauthorised persons away from the working

area.
 Ensure jaws are correctly engaged on spring before commencing
compression.
 Ensure the jaws and the body of the compressor are correctly

aligned at all times during spring compression.

 DANGER! Stop compressing the spring before it becomes coil
bound.

 DO NOT leave compressed spring unattended.
 DO NOT operate spring compressor set if parts are damaged or missing as this may cause failure and/or

personal injury.

 DO NOT use the spring compressor set for a task it was not designed to perform.
 DO NOT allow untrained persons to use the spring compressor set.
 DO NOT operate spring compressor set if you are tired, or under the influence of alcohol, drugs or intoxicating

medication.

 WARNING! DO NOT use air tools with this product.
 WARNING! DO NOT compress the spring to an extent where the coil windings touch.
 WARNING! DO NOT compress the spring to an extent where the jaws touch.
 When not in use clean and store the spring compressor set in a safe, dry, childproof location.
 IMPORTANT: These instructions are provided as a guide only. Always refer to the vehicle manufacturer’s service

instructions, or a proprietary manual, to establish the current procedure and data.

 WARNING! The warnings, cautions and instructions discussed in this instruction manual cannot cover

all possible conditions and situations that may occur. It must be understood that common sense and
caution are factors which cannot be built into this product, but must be applied by the operator.

2. DESCRIPTION & SPECIFICATION

Heavy-duty coil spring compressor with hardened steel body and force screw. Ensures smooth compression of
spring.

Drive: ..... 19mm Hex Max. Jaw Opening .... 280mm

Original Language Version

AK3845 Issue No.1 18/04/12

3. INSTRUCTIONS FOR USE

3.1. Remove strut from vehicle according to

procedure recommended in the manufacturer’s
service instructions, or a proprietary manual.

3.1.1. Undo the force screw on each compressor
screw so that it is long enough to compress as
much of the spring length as is possible.

3.1.2. The two compressor screws should be attached
to the spring directly opposite each other as
shown in fig.1.

3.1.3. Attach the first compressor screw by placing the
lower jaw low down on the spring. Slide the
moving jaw upwards and place it as high as
possible on the spring.

3.1.4. Ensure that the compressor screw is vertical
then rotate force screw clockwise until the lower
jaw contacts the spring.

3.1.5. Attach the second compressor screw in the
same way ensuring that it is vertical and
opposite the first screw.

3.1.6. Make a final check that the jaws are correctly
aligned, and the two screws are parallel to each
other, see fig.1.

3.1.7. Commence initial spring compression by
equally rotating the bodies of the screw
compressors counter-clockwise.

3.1.8. Continue full compression of the spring by
turning the force screws clockwise using a
suitable 19mm socket or spanner. DO NOT use
air tools. The coil will need to be compressed
equally on each side, alternate between each
arm so as to not unbalance the spring.
Compress the spring without allowing it to
become coil bound.

3.1.9. When spring is sufficiently compressed and is
free to rotate on the strut, remove top plate from
strut, then withdraw the spring. DO NOT drop

the compressed spring assembly or subject
it to any shock.

3.1.10.Reverse the above procedure to replace spring.

fig.1

ALWAYS KEEP FORCE SCREW
WELL LUBRICATED

DO NOT USE AIR TOOLS



4. MAINTENANCE

4.1. Before each use check the spring compressor set components to ensure they are not damaged or worn. If

suspect DO NOT use the unit, but contact your local Sealey Dealer who will be able to advise you

regarding repair kits and spare parts.

4.2. Keep the force screws well lubricated.

4.3. Keep the spring compressor set components clean, and when not in use store in a safe, dry, childproof

location.

Parts support is available for this product. To obtain a parts listing and/or diagram,

please log on to www.sealey.co.uk, email [e-mail] or phone [phone].

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.

IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.

Sole UK Distributor, Sealey Group,

Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR

Original Language Version

01284 757500

01284 703534

www.sealey.co.uk

Web

[e-mail]

email

AK3845 Issue No.1 18/04/12