INSTRUCTIONS FOR:
AIR BRUSH KIT PROFESSIONAL
WITHOUT PROPELLANT
MODEL NO:
Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according
to these instructions and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULL Y . NOTE THE SAFE OPERA TIONAL REQUIREMENTS,
WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR
WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL
INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
AB932.V4
1. SAFETY INSTRUCTIONS
WARNING! Ensure that Health and Safety, local authority and general workshop practice regulations are
adhered to when using tools.
WARNING! Air brushes produce a fine mist of paint and solvents which may be harmful by inhalation.
Always wear suitable protective breathing equipment which can be obtained from your local Sealey
Dealer. For a better understanding of the risks involved with any particular paint or solvent read the
warnings on the containers and follow the advice given.
Also take measures to protect the eyes and skin from contact with paint and solvents. A full range of
personal safety equipment is available from your Sealey Dealer.
DO NOT operate the air brush near other people unless they are wearing the same protective equipment.
DO NOT eat or drink when using the air brush.
DO NOT allow smoking or open flame in the work area.
Ensure that the air brush and accessories are in a clean, sound condition and good working order. Take
action for immediate repair or replacement of damaged parts. Use recommended parts only.
The use of unauthorised parts may be dangerous and will invalidate the warranty.
Ensure the air brush supply hose is not tangled, twisted or pinched.
DO NOT use air brush or accessories if damaged.
DO NOT operate air brush while under the influence of drugs, alcohol or intoxicating medication, or if fatigued.
DO NOT direct spray against yourself, other persons or animals or electrical equipment.
DO NOT use the air brush for a task it is not designed to perform.
Always ensure adequate ventilation in the work area.
Always disconnect from the air supply before dismantling the air brush for cleaning and maintenance.
DO NOT leave the air brush connected to the air supply when unattended.
© Jack Sealey Limited
Recycle unwanted materials instead of disposing of them as waste.
All tools, accessories and packaging should be sorted, taken to a recycle
centre and disposed of in a manner which is compatible with the environment.
Parts support is available for this product. To obtain a parts listing and/or diagram,
please log on to www.sealey.co.uk, email sales@sealey.co.uk or telephone 01284 757500.
Environmental Protection.
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
Original Language Version
01284 757500
01284 703534
Web
email
AB932.V4 Issue: 1 - 11/02/14
www.sealey.co.uk
sales@sealey.co.uk
2. INTRODUCTION & CONTENTS
2.1 INTRODUCTION
Metal body with suction bottle or thimble feed options. Paint delivery controlled on single thumb screw.
Supplied with 0.35mm nozzle. Includes two 22cc glass pots, one 5cc metal cup, 1.6mtr small bore hose,
1/4” reduction nipple, wrench and hanging bracket. Supplied in storage-case.
2.2 CONTENTS
Air brush with 0.35mm nozzle and protective cap Two 22cc glass jars with lids.
1.6mtr of small bore hose. Paint cup.
1/4” reduction nipple to connect to other compressors. Wrench and hanging bracket.
3. ASSEMBLY
3.1 Fit the jar cover with nozzle, or the paint cup into the body
of the air brush as shown in figs.1 and 2. Twist firmly into
place.
3.2 Screw one end of the air hose onto the air hose connection
underneath the air brush trigger and the other end onto the
air supply.
3.3 To use a propellant can (Sealey Part No: AB/P) a regulator
valve/cap (Sealey Part No: AB930/11) should be purchased,
see fig.1.
3.4 To use a compressor such as the Sealey Model No: AB900 use
the adaptor supplied with the compressor to connect the air
hose, as shown in fig.3.
3.5 To use the air brush with other types of compressors use the
1/4” reduction nipple supplied. NOTE: The maximum air
supply to the air brush should never exceed 50psi.
Normal operating pressure is approx 30psi.
© Jack Sealey Limited
Original Language Version
Fig.1
AB932.V4 Issue: 1 - 11/02/14
4
. OPERATING INSTRUCTIONS
Fig.2
WARNING! ENSURE ADEQUATE VENTILATION. DO
NOT SPRAY NEAR NAKED FLAMES.
4.1 Mask the area which is NOT to be painted.
4.2 Ensure the object to be painted is free from dust, grease and the surface has been prepared.
4.3 After mixing and thinning the paint, as instructed by the paint manufacturer, fill the paint jar or paint cup
just over half full.
Note: Mix thoroughly, making sure that the paint is free from lumps. It may be necessary to strain the paint first.
4.4 Turn the air ON and test your spray on a test panel to get the “feel” of your air brush.
4.5 Make any necessary spray adjustments. The paint spray pattern can be adjusted by turning the fixing nut
(Fig.2D). The nut is fully closed, when it has been turned clockwise to the stop point. The volume of paint
dispensed can be adjusted by varying the backward movement of the trigger (Fig.2B). This can be pre-set
using the micro adjust screw (Fig.2C).
4.6 Holding the air brush about 6 inches from the surface press the trigger (Fig.2A) down. Using short strokes,
move the air brush at a steady rate, parallel to the surface, fig.4.
4.7 Apply a light coat of paint, let it dry, then apply another coat. Continue with this method until the desired
coverage is reached. DO NOT spray too heavily.
Note: When using quick drying paints, it is advisable to clean or immerse the fluid end of the air brush in a
compatible solvent between sprays.
4.8 Once you are satisfied with the results of your test pieces and have made any necessary adjustments
to the air brush, continue with the task to be performed. Best results are achieved with a good constant
motion. Start the motion before pressing the trigger and follow a through motion after releasing the
trigger, fig.5.
Fig.4
START
PRESS
KEEP AIR BRUSH
PARALLEL TO SURFACE
5. CLEANING & MAINTENANCE
MOTION
HERE
TRI
ggER
HERE
Note: To achieve the best results when spraying it is always best to start with the air brush clean and totally
free from old paint deposits, dirt etc. Therefore the air brush should be thoroughly cleaned immediately
after each operation.
5.1 Remove the empty paint container, wipe the inside thoroughly, including the lid.
5.1.1. Fill the container half full of a compatible solvent and re-attach to the air brush.
5.1.2. Spray into a suitable container, this will clean the needle and nozzle assembly. Hold a soft cloth over
the fixing nut and spray again, this will force air and the compatible solvent back through the air brush
and clean the internal moving parts.
5.2 Should the air brush become clogged with paint, dismantle the air brush and clean the component
parts as follows: (Note: Numbers in brackets refer to item numbers on the parts diagram).
5.2.1. Turn off the air and disconnect the air hose from the air brush.
KEEP MOTION
STEADy
Fig.3
SURFACE
AND SPRAy
RELEASE
ggER
TRI
HERE
Fig.5
FOLLOW
THROU
MOTION
gH
WARNING! The fluid needle has a long sharp point and great care should be exercised when handling it.
5.2.2. Unscrew the back casing (16) from the main body of the air brush and slide it off.
5.2.3. Unscrew the needle fixing screw (15) and slide it off the needle. Carefully withdraw the fluid needle (18)
and place it somewhere safe to avoid bending it or damaging the sharp point.
5.2.4. Unscrew the fixing nut (2) from the front of the air brush.
5.2.5. Loosen the nozzle assembly (4) with the wrench provided and unscrew it. If the nozzle needs to be
soaked in solvent remove the ‘O’ ring (5) as it may be damaged by the solvent.
5.2.6. Unscrew the needle guide assembly (12, 13, 14 & 17) from the rear of the air brush body. Test the action
of the sprung plunger. If this operates smoothly no further disassembly is required.
5.2.7. The trigger (10) and curved lever (11) will now be loose in the body and should be removed.
5.2.8. Any components with dried paint on them should be cleaned with a solvent suitable for the paint last used
and may need to be soaked for a while before the paint will come off. Take great care not to bend the
needle when cleaning it and avoid the sharp point.
5.3. Reassemble the cleaned air brush as follows:
5.3.1. Replace ‘O’ ring (5) onto the nozzle assembly (4) and screw nozzle into place on body (8). Do not
overtighten as this may restrict the effectiveness of the spray pattern.
5.3.2. Position the trigger (10) into the opening in the top of the air brush so that it sits on top of the air valve.
The slot in the stem of the trigger should be orientated to allow the needle to pass through it when the
needle is reinserted.
5.3.3. Insert the curved lever (11) into the rear opening of the air brush body such that the convex face of the
upper section rests against the trigger.
5.3.4. Screw the needle guide assembly (12, 13, 14 & 17) into the back of the air brush until it makes contact
with the curved lever (11). Continue to screw it in until the trigger moves forwards and makes contact
with the air adjustment screw (9).
5.3.5. Carefully insert the needle into the needle guide assembly and push it through until the needle tip just
emerges from the nozzle assembly (4). Do not force it into position but allow the needle to ‘rest’ in place.
5.3.6. Slide the needle fixing screw (15) over the end of the needle and screw it into the rear of the needle
guide assembly.
5.3.7. Test the action of the trigger to ensure that the needle withdraws smoothly into the nozzle as the trigger
is pulled back.
5.3.8. Screw the fixing nut (2) onto the nozzle. DO NOT do it up too tightly. Screw the back casing (16) onto
the back of the air brush body.
6
. TROUBLESHOOTING
THE PROBLEM THE CAUSE THE SOLUTION
Paint Runs. Too much paint applied.
Moving air brush too slowly along workpiece.
grainy Spray. Paint too thick.
Dried paint deposits on tip, needle or regulator.
Press trigger lightly.
Move at a faster speed.
Thin paint.
Clean air brush, as described above.
Paint Splattering. Needle snapping back into tip. Release needle gently.
Curved Stroke. Air brush not being kept parallel to work. Keep air brush parallel to the work,
unless curved stroke is desired.
Paint Spitting. Needle snapping back into tip.
Paint too thick.
Restricted Spray. Air adjusting valve screwed in too tight.
Release needle gently.
Thin paint.
Loosen the air adjusting valve
to obtain the correct spray.
Paint tube in pot clogged.
Bubbles in Paint Cup. Air adjusting valve out too far.
Paint tube in pot clogged.
Clean as described above.
Adjust air valve to eliminate bubbles.
Clean as described above.
Erratic Spray. Fluid needle bent or paint deposits on needle. Replace needle or clean as required.
© Jack Sealey Limited© Jack Sealey Limited
Original Language VersionOriginal Language Version
AB932.V4 Issue: 1 - 11/02/14 AB932.V4 Issue: 1 - 11/02/14
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