Sealed Air TASKI swingo XP-M,TASKI swingo XP-R Technical Manual
Technical Manual
Edition: V1.00/2014
GTS Technical Manual
Index
1Forward
1.1 Target 1
1.2 Technical Training 1
1.3 Technical Manual 1
1.4 Summary 2
2Elementary
2.1 Health & Safety 1
2.2 ESD 1
3 General
3.1 General information 1
3.1.1 Part reference 1
3.1.2 Consumable supplies 1
3.1.3 Direction description 1
3.1.4 Power source 1
3.2 Required material 2
3.2.1 Tools 2
3.2.2 Material 2
4Technical data
4.1 Machine range 1
4.2 Technical information 2
4.2.1 Machine profile 2
4.2.2 Technical data 2
4.2.3 Machine speed 3
technical manual XP_M_R_V1.00IVZ.fm
4.2.4 Dimensions and weights 3
4.2.5 Battery 4
4.2.5.1 Battery compartment 4
4.2.5.2 Battery specifications 5
4.2.6 Charger 6
4.2.7 Brush system 6
4.2.8 Suction power 7
4.2.9 Additional 7
4.3 Accessories & Additional parts 7
4.3.1 Accessories 7
4.3.2 Additional parts 8
5 Mechanical
5.1 Control group 1
5.1.1 Removing of cover 1
5.1.2 Mounting of cover 2
5.1.3 Removing of Electronics hall sensor set 3
5.1.4 Mounting of Electronics hall sensor set 4
5.1.5 Removing of driving speed lever 5
5.1.6 Mounting of driving speed lever 6
5.2 Upper part 7
5.2.1 Removing of vacuum motor 7
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5.2.2 Mounting of vacuum motor 8
5.2.3 Removing of tank cover 9
5.2.4 Mounting of tank cover 11
5.2.5 Removing of hose 13
5.2.6 Mounting of hose 14
5.3 Tank 15
5.3.1 Removing of waste water sensor 15
5.3.2 Mounting of waste water sensor 16
5.3.3 Removing of tank set 17
5.3.4 Mounting of tank set 18
5.4 Base 19
5.4.1 Removing of castor wheel 19
5.4.2 Mounting of castor wheel 20
5.4.3 Removing of drive gear 21
5.4.4 Mounting of drive gear 22
5.4.5 Removing of step board 23
5.4.6 Mounting of step board 24
5.5 Fresh water circle 25
5.5.1 Removing of pumps 25
5.5.2 Mounting of pumps 26
5.5.3 Removing of magnetic valve 27
5.5.4 Mounting of magnetic valve 28
5.6 Squeegee lowering mechanism 29
5.6.1 Removing of squeegee linear drive 29
5.6.2 Mounting of squeegee linear drive 30
5.6.3 Removing of swinging arm 31
5.6.4 Mounting of swinging arm 33
5.7 Squeegee 1650/XP/XP-M/XP-R 35
5.7.1 Removing of wire spring 35
5.7.2 Mounting of wire spring 36
5.7.3 Removing of front and back blades 38
5.7.4 Mounting of front and back blades 39
5.8 Tool lowering unit 40
5.8.1 Removing of spring bracket set configured 40
technical manual XP_M_R_V1.00IVZ.fm
5.8.2 Mounting of spring bracket set configured 42
5.8.3 Removing of brush unit linear drive XP-M 43
5.8.4 Mounting of brush unit linear drive XP-M 44
5.8.5 Removing of brush unit linear drive XP-R 45
5.8.6 Mounting of brush unit linear drive XP-R 46
5.8.7 Removing of tool lowering unit XP-R 47
5.8.8 Mounting of tool lowering unit XP-R 49
5.9 Brush drive 50
5.9.1 Removing of complete brush unit XP-M 50
5.9.2 Mounting of complete brush unit XP-M 52
5.9.3 Removing of complete brush unit XP-R 54
5.9.4 Mounting of complete brush unit XP-R 56
5.9.5 Removing of support with bearing (synchronisation) XP-M 58
5.9.6 Mounting of support with bearing (synchronisation) XP-M 59
5.9.7 Removing of brush belt & brush motor XP-M 60
5.9.8 Mounting of brush belt & brush motor XP-M 61
5.9.9 Removing of eccentric shaft XP-M 62
5.9.10 Mounting of eccentric shaft XP-M 63
5.9.11 Removing of brush belt XP-R 64
5.9.12 Mounting of brush belt XP-R 66
5.9.13 Removing of brush pulley XP-R 68
5.9.14 Mounting of brush pulley XP-R 69
5.9.15 Removing of motor & motor belt XP-R 71
5.9.16 Mounting of motor & motor belt XP-R 72
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5.9.17 Removing of intermediate pulley XP-R 73
5.9.18 Mounting of intermediate pulley XP-R 74
6 Electrical
6.1 System architecture 1
6.1.1 General 1
6.2 Dashboard 2
6.2.1 Removing of dashboard 2
6.2.2 Mounting of dashboard 3
6.2.3 Main functions 4
6.2.4 Dashboard connections 4
6.3 Dashboard service menu 7
6.3.1 Reset service hour counter 7
6.4 Power electronics 10
6.4.1 Removing of power electronics 10
6.4.2 Mounting of power electronics 11
6.4.3 Main functions 12
6.4.4 Power electronics connections 12
6.5 Charger 16
6.5.1 Removing of charger 16
6.5.2 Mounting of charger 17
6.5.3 Charger connections 18
6.6 Power relay 20
6.6.1 Removing of power relay 20
6.6.2 Mounting of power relay 21
6.7 Hall sensors 22
6.7.1 Description 22
6.7.2 Guidance 22
6.7.3 Throttle 23
6.7.4 Brush pressure 23
6.8 Safety concept 24
6.8.1 Concept 24
6.8.2 Electromechanical disconnection (Relay 04/137) 24
technical manual XP_M_R_V1.00IVZ.fm
6.8.3 Emergency loop 25
6.8.4 SAFETY_OK signal loop 26
6.8.5 Emergency brake 27
6.8.6 Charging batteries with low voltage 27
6.8.7 Internal-/external charger 27
6.9 Schematics 29
6.9.1 Electrical schematics XP-M 29
6.9.2 Electrical schematics XP-R 30
6.10 Battery 31
6.10.1 Battery connection 6V 31
7 Additional information
7.1 Available GTS Newsletter/Instructions 1
8Revision
9Appendix
10 Notes
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Technical Manual
1 Forward
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GTS Technical Manual
1 Foreword
1.1 Target
To serve our customers faster and more efficient it is important to achieve a general
standard of technical know how with our partners in the market.
Therefore we developed a Technical Training concept which is based on e-spares. The
concept consists of a Technical Manual and a Technical Training.
These two tools will be produced for each newly launched machine with a certain complexity. The Technical Manual will be available as PDF file and can be downloaded from
e-spares. The Technical Training documentation will be distributed after having attended the technical training.
1.2 Technical Training
The Technical Training is addressed as reference book for the technical training sessions
and will be distributed to the floor care responsible and/or to the technical training re-
01.0 TASKI - foreword_V1.00.fm
sponsible after attending a training session provided by GTS (max. 2 persons per country).
The intension is, that after this session, a technical trainer is able to perform technical
training for their local technical staff and in this way to transfer the knowledge to all service technicians.
The Technical Training is not intended as manual for the service technicians and will be
distributed only to the training responsible of each country.
1.3 Technical Manual
The Technical Manual is addressed to the service technicians and should be translated
and distributed after a technical training.
It contains a summary of procedures, hints and suggestions etc. which are helpful and
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GTS Technical Manual
essential for the daily business. The Technical Manual can be downloaded from espares/documents.
1.4 Summary
We are convinced that the Technical Manual concept together with the Technical Training
are powerful tools, which will help our service organisations to achieve a higher level of
quality in repairs and customer satisfaction.
If you have any comments or questions do not hesitate to contact your country responsible.
Sincerely yours
GTS Team
01.0 TASKI - foreword_V1.00.fm
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Technical Manual
2 Elementary
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2Elementary
2.1 Health & Safety
Scrubber dryers may be powered by mains electricity or batteries. There are risks associated with both, which call for proper precautions, such as the provision of good ventilation and the elimination of risk of ignition.
All work, carried out on such machines, should only be performed by trained personnel
in accordance with local regulations.
Before working on such a machine, isolate it from any electrical power source.
Always wear the required personal protective equipment (including gloves and goggles)
that must be worn when potentially exposed to any hazardous material and when carrying out hazardous tasks.
Note that parts may be contaminated with chemical product. If possible flush hoses out
with fresh water prior to carrying out any maintenance. For information on chemical
products that are used in this machine, please carefully read the product label and Ma-
02.1 TASKI - elementary_V1.00.fm
terial Safety Data Sheet (MSDS).
Empty water tanks prior to carrying out any maintenance. Ensure contaminated water is
emptied into an approved drain. Avoid pollution.
2.2 ESD
Static electricity is electricity at rest or the accumulation of electric charge, as opposed
to an electric current which is the movement of electricity. The flow or movement of people and/or materials in and through the environment causes separation of electrons and
therefore static electricity. A familiar example of static electricity is when a person walks
across a carpeted floor. Static electricity/electrostatic charge is generated simply by the
contact and separation of the soles of that individual's shoes from the carpeted floor.
Electrostatic Discharge (ESD) occurs when the electrostatic charge is transferred from a
material that carries the charge to an electrostatic sensitive device. In the example above,
this electrostatic discharge is the „shock“ felt after walking across the carpeted floor and
then touching a door knob. It is this electrostatic discharge, which comes in varying de-
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grees, that can be most damaging to electronical devices.
Static electricity, is a natural phenomenon and consequently electrostatic discharge is
the primary cause of countless problems affecting industry, business and personal life.
These problems can be as simple as the shock resulting from walking across a carpet; as
costly as the destruction of sensitive electronic components.
Almost any material can generate static electricity. The ability to store or unload the
charge depends on the type of material.
Static discharge can damage devices, this can result in immediate product failure or in a
latent failure. Latent failures can go undetected for a period of time, the results are product failure in the field.
Electrostatic fields are associated with charged objects.
The degree of severity of ESD events depends on the type of discharge which occurs. The
three most common ESD charge transfers are:
• from an external object to the device.
• from a device to another object.
• resulting from electrostatic fields.
02.1 TASKI - elementary_V1.00.fm
Please do not store electronics without ESD bags at any time.
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Technical Manual
3 General
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3 General
3.1 General information
3.1.1 Part reference
Explicitly mentioned parts are defined by references corresponding to
the e-spares spare parts list.
E.g. Tank axle (02/118) corresponds to the parts list on e-spares, sub
assembly 2, position 118.
3.1.2 Consumable supplies
If you have to remove cable ties then position the new ones at the
original place.
If you have to remove self locking nuts, you should replace them by
new ones.
03.1 TASKI - general_V1.00.fm
3.1.3 Direction description
On the „RH“ always means on the right hand side of the machine in
working direction (when you are standing behind the machine).
On the „LH“ always means on the left hand side of the machine in
working direction (when you are standing behind the machine).
3.1.4 Power source
Depending on the work it might be required to remove the power
source (mains/batteries) from the machine.
The in here mentioned sequences (mechanical and electrical) are
based on the assumption that the power source (mains/batteries)
were removed from the machine before.
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3.2 Required material
3.2.1 Tools
• A standard range of tools is required e.g.
• Fork spanners.
• Allen keys.
• Torx keys.
3.2.2 Material
• No special tools are required.
03.1 TASKI - general_V1.00.fm
The above listings are only a recommendation for the technical
training.
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Technical Manual
4 Technical data
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4Technical data
4.1 Machine range
SKU Description Version Series
7522819 TASKI swingo XP-M 01
7523098 TASKI swingo XP-M Seafreight 01
7523359 TASKI swingo XP-M BMS EURO 01
7523361 TASKI swingo XP-M BMS SEV 01
7522818 TASKI swingo XP-R 01
7523097 TASKI swingo XP-R Seafreight 01
7523356 TASKI swingo XP-R BMS EURO 01
7523358 TASKI swingo XP-R BMS SEV 01
Table 1: Machine range
Remarks
SKU‘s for all TASKI swingo XP types are the „naked machine“. Cleaning tools and batteries
have to be ordered separately.
04.1 swingo XP_M_R - technical data_V1.00.fm
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4.2 Technical information
4.2.1 Machine profile
Pos. Unit Value
Theoretical performance (m²/h) 4500
Working width (mm) 750
Squeegee width (mm) 950
Tank size (bag system) (l) 113
Table 2: Machine profile
4.2.2 Technical data
Pos. Unit Value XP-R Value XP-M
Noise level (dB(A)) 69
Vibration (m/s2) < 0.5 < 2.5
Approvals ÖVE
Nominal consumption (W) 1275 1200
04.1 swingo XP_M_R - technical data_V1.00.fm
Power drive motor (W) 2x 450 (900)
Power suction motor (W) 490
Voltage (V) 24
Battery capacity maintenance-free (Ah)/C5 180
Battery autonomy max.
(180 Ah maintenance free battery)
Internal charger only BMS models
Protection grade IPX3
(h) 3.25 3.5
Protection II
Table 3: Technical data
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4.2.3 Machine speed
Pos. Unit Value XP-R Value XP-M
Transportation speed (km/h) 6
Cleaning speed (km/h) 5.6
Reverse speed (km/h) 2.5
Ramp max. (%) 8
Table 4: Machine speed
4.2.4 Dimensions and weights
Pos. Unit Value XP-R Value XP-M
Dimensions L/W/H (mm) 1310/950/1300
Door pass through with (without) squeegee (mm) 950 (800)
Battery compartment (two) L/W/H (mm) 530/190/275
Net weight without batteries; empty tank (kg) 207 196
Weight, ready to use (without driver) (kg) 452 438
Weight, ready for shipping (kg) 245 235
04.1 swingo XP_M_R - technical data_V1.00.fm
Max. floor pressure front (N/mm2) - -
Max. floor pressure rear (N/mm2) - -
Turn radius (between two walls) (mm) 1.9
Wheel diameter front (mm) 200
Wheel diameter rear (mm) 250
Table 5: Dimensions and weights
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04.1 swingo XP_M_R - technical data_V1.00.fm
Picture 1: Dimensions
4.2.5 Battery
4.2.5.1 Battery compartment
Pos. Unit Value XP-R Value XP-M
Battery compartment L/W/H (mm) 530 x 190 x 275
Table 6: Battery compartment
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Picture 2: Battery compartment
4.2.5.2 Battery specifications
Please use batteries from Exide/Sonnenschein, as this is our preferred
04.1 swingo XP_M_R - technical data_V1.00.fm
partner.
BMS machines are set to a defined charging curve. Please use only
those type of batteries.
For the correct connection of the batteries, pay attention to the
voltage of each battery and the correct connection. Therefore refer to
e-spares.
Supplier Wet/
Type
Dry
Voltage
Sonnenschein Dry GF06180V 6 180 (C5) 244 190 275 31
Ah
Length
Width
Height
Weight
Table 7: Dry (GEL) batteries
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4.2.6 Charger
Pos. Unit Value XP-R Value XP-M
Primary (V) 230 - 240
Primary (Hz) 50 - 60
Secondary (V) 24
Secondary (A) 25
Protection class (BMS model) II
Approval CE/CB
Cable length/BMS cable (m) 3.5
Table 8: Charger
4.2.7 Brush system
Pos. Unit Value XP-R Value XP-M
Brush system (mm) 2 x 380 2 units
150 x 450
Brush motor (W) 750 2 x 130
Brush speed (rpm) 165 550
04.1 swingo XP_M_R - technical data_V1.00.fm
Brush pressure min. - max. (kg) 35-45-55 40-60-80
Brush pressure min. - max. (N/cm2) 0.16-0.2-
0.25
Brush pressure min. - max. (g/cm2) 16-20-25 33-50-67
Table 9: Brush system
0.33-0.50-
0.67
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4.2.8 Suction power
Pos. Unit Value XP-R Value XP-M
Vacuum motor (W) 490
Max. air flow (l/s) 30
Max. vacuum (mbar) 120
Max. vacuum (kPa) 12
Table 10: Suction power
4.2.9 Additional
Pos. Unit Value XP-R Value XP-M
Dosing of cleaning solution IntelliFlow
Spot cleaning default timer 90 sec.
Squeegee lifting electrical
Brush lifting electrical
Table 11: Additional
04.1 swingo XP_M_R - technical data_V1.00.fm
4.3 Accessories & Additional parts
4.3.1 Accessories
SKU Article Machine
7514650 Scrubbing brush 450 mm XP-M
7515725 Scrubbing brush hard 450 mm XP-M
7515726 Scrubbing brush abrasive 450 mm XP-M
7514648 Pad drive harpoon grip 450 mm XP-M
7514732 TASKI contact S-Pad 450 mm (pack of 4) XP-M
7514727 TASKI S-Pad 450 mm white (pack of 10) XP-M
7514728 TASKI S-Sad 450 mm red (pack of 10) XP-M
Table 12: Accessories
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SKU Article Machine
7514729 TASKI S-Pad 450 mm blue (pack of 10) XP-M
7514730 TASKI S-Pad 450 mm brown (pack of 10) XP-M
7514731 TASKI S-Pad 450 mm black (pack of 10) XP-M
7515372 TASKI contour diamond S-Pad 450 mm XP-M
7522220 Pad drive harpoon grip 38 cm XP-R
7522221 Scrubbing brush standard 38 cm XP-R
7522222 Scrubbing brush washed concrete 38 cm XP-R
7522223 Scrubbing brush abrasive 38 cm XP-R
7523342 Scrubbing brush water saving 38 cm XP-R
Table 12: Accessories
4.3.2 Additional parts
SKU Article Machine
8502830 Filling hose with universal coupling XP-M/XP-R
7518684 Service Station 300 XP-M/XP-R
7516242 IntelliDose kit for swingo XP XP-M/XP-R
4131268 Protection profile set XP-M/XP-R
4126922 Warning beacon (orange blinker) kit XP-M/XP-R
- Wet battery kit TASKI swingo XP XP-M/XP-R
4128981 Drive wheel 250/83 PU red XP-M/XP-R
04.1 swingo XP_M_R - technical data_V1.00.fm
4124565 Front blade 45/30x990 XP-M/XP-R
4127877 Back blade 45/4x1060 XP-M/XP-R
4128156 Front blade (option) blade 45/3x990 XP-M/XP-R
4127207 Front blade (option) blade 45/3x990 XP-M/XP-R
Table 13: Additional parts
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Technical Manual
5 Mechanical
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5.1 Control group
5.1.1 Removing of cover
Picture 1: Cover
05.12.13 control group - cover - XP_M_R_V1.00.fm
• Loosen the two screws (01/102) for the cover (01/103).
• Position the cover beside the guidance.
Make sure that the cables do not get damaged.
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5.1 Control group
5.1.2 Mounting of cover
Picture 2: Cover
05.12.13 control group - cover - XP_M_R_V1.00.fm
• Put the cover back onto the two screws and tighten them.
Picture 3: Front screw position
Make sure that you hook the front screw (01/112) of the cover (01/
103) into the slot of the handle bar (01/109).
Make sure that the cover is fixed correctly, so the horn is not
activated.
Ensure that the stop actuator cable is positioned correctly along the
protection plate (01/128).
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5.1 Control group
5.1.3 Removing of electronics hall sensor set
05.12.14 control group - electronics hall sensor set - XP_M_R_V1.00.fm
Picture 4: Electronics hall sensor set
• Remove the cover according to the chapter REMOVING OF
COVER.
• Remove the dashboard according to the chapter REMOVING OF
DASHBOARD (refer to „Electrical“ section).
• Remove the screw (01/115) together with the magnetic holder
(01/116).
Picture 5: Hall sensor set detail
Remarks
For an easier access to the cables remove the handle bar (01/109)
together with the torsion spring (01/117).
• Remove the two screws (01/105) together with the washers (01/
129) for the electronics hall sensor set (01/106).
• Carefully remove the complete handle (01/109) by lifting it out
from the steering support (01/120).
• Disconnect the guidance and throttle plug from the dashboard.
• Tread out the ribbon cable.
• Remove the electronics hall sensor set (01/106).
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5.1 Control group
5.1.4 Mounting of electronics hall sensor set
L
05.12.14 control group - electronics hall sensor set - XP_M_R_V1.00.fm
Picture 6: Electronics hall sensor set
• Thread in the ribbon cable through the tank cover (02/102) and
connect the plugs.
• Mount the handle bar and torsion spring onto the support.
• Position the new electronics hall sensor set onto the guidance.
• Mount the two screws and washers.
Ensure that the ribbon and stop actuator cable is positioned correctly
along the protection plate (01/128).
• Mount the screw with the magnetic holder.
Make sure that the magnetic holder (01/116) is aligned in the driving
direction (positioning pin).
Service
Fix the screw (01/115) of the magnetic holder (01/116) with adhesive
locking (01/142).
• Mount the dashboard according to the chapter MOUNTING OF
DASHBOARD (refer to „Electrical“ section).
• Mount the cover according to the chapter MOUNTING OF COVER.
After working on the guidance and throttle hall sensors Teach-In the
machine.
Adjustment
Teach-In guidance and throttle as described in the Service Tool
Manual.
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5.1 Control group
5.1.5 Removing of driving speed lever
05.12.15 control group - driving speed lever - XP_M_R_V1.00.fm
Picture 7: Driving speed levers
• Remove the cover according to chapter REMOVING OF COVER.
• Remove the screw (01/115) together with the magnetic holder
(01/116).
• Carefully remove the handle bar (01/109).
• Turn the handle bar upside down.
• Remove the tension spring (01/110).
• Remove the two circlips (01/114) from the driving speed lever
(01/113).
• Remove the two driving speed levers.
Remarks
Both levers are the same spare part.
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5.1 Control group
5.1.6 Mounting of driving speed lever
05.12.15 control group - driving speed lever - XP_M_R_V1.00.fm
Picture 8: Driving speed levers
• Mount the driving speed levers onto the handle.
Ensure that the magnet is positioned into the LH lever before
assembling.
The magnet is marked with a red dot. The red dot has to be positioned
in driving direction. Please see the arrow in the upper picture.
• Mount the circlips.
• Assemble the tension spring.
• Carefully mount the handle bar.
•Mount the screw together with the magnetic holder.
Ensure that the ribbon and stop actuator cable is positioned correctly
along the protection plate (01/128).
• Complete assembling of the cover according to the chapter
MOUNTING OF COVER.
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5.2 Upper part
5.2.1 Removing of vacuum motor
05.18.24 upper part - vacuum motor - XP_M_R_V1.00.fm
Picture 9: Vacuum motor
• Open tank cover (02/102).
• Remove the six screws (02/108) for the cover plate (02/107).
• Remove the cover plate.
• Disconnect the vacuum motor cable from the connection block
(02/112).
• Remove the vacuum motor (02/109) by pulling it out from the
tank cover.
Picture 10: Vacuum motor details
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