Sealed Air SeleCTech,SLCT-FAL5645 User Manual

User Guide

Sealing Machine SLCT-FAL5645

SeleCTech™

Model SLCT-FAL5645

Sealing Machine

This manual is a comprehensive reference for the SeleCTech™ Model SLCT-FAL5645 Sealing Machine. It includes information on machine speciﬁ cations, safety, parts ordering, system setup, operation, general maintenance, and general troubleshooting.

Table of Contents

SECTION A. SPECIFICATIONS ....................................................................A-1

SECTION 1. GENERAL INFORMATION ....................................................1-1

SECTION 2. INSTALLATION .......................................................................2-1

SECTION 3. OPERATION .............................................................................. 3-1

SECTION 4. GENERAL MAINTENANCE & TROUBLESHOOTING .....4-1

SECTION 5. REFERENCE DOCUMENTS ................................................... 5-1

This manual has been designed to serve as a reference guide for the SeleCTech™ Model SLCT-FAL5645 Sealing Machine.

NOTICE

Sealed Air® and the 9 Dot Logo are registered trademarks of Sealed Air Corporation.

This document is copyrighted. The material contained herein is protected under the US Copyright Act of 1976. This document, in whole or in part, may not be copied, photocopied, reproduced, translated or reduced to any electronic or machine-readable form without the prior written permission of Sealed Air Corporation (US).

Manufactured in China exclusively for Sealed Air Technology Enhanced by Shanklin® Engineering

Sealed Air Corporation assumes no responsibility for any errors that may appear in this document.

Section A. General Information

SLCT-FAL5645 Sealing Machine

SECTION A. SPECIFICATIONS

This section details information about machine speciﬁ cations and machine parts illustrations.

A.1 SEALING MACHINE SPECIFICATIONS

A.1 SEALING MACHINE SPECIFICATIONS ................................. A-3

A.2 ILLUSTRATION OF MACHINE PARTS ...................................A-4

A-1

Section A. General Information

SLCT-FAL5645 Sealing Machine

A.1 SEALING MACHINE SPECIFICATIONS

Speciﬁ cation Description

Machine dimensions (L) x (W) x (H) 1795 mm x 985 mm x 1570 mm Packing dimensions (L) x (W) x (H) (100~450) x mm x (60~350) mm x (5~120 ) mm Sealing bars size (L) x (H) 565 mm x 460 mm Packing ﬁ lm 23 in Packing capacity 30 pcs/min Conveyor speed 26 m/min Film POF, PE Sealing blade temperature 180°C to 230°C Voltage 240 V/1P 3 kW Motor power 320 W Electric power 2.5 KW Weight 330 kg Pressure 4 kg Noise Emission 70 dB(A)

Figure A–1 Sealing Machine Dimensions

A-3

Section A. General Information SLCT-FAL5645 Sealing Machine

A.2 ILLUSTRATION OF MACHINE PARTS

Use Figure A-2 to identify the major parts of the machine:

1. Control Panel 2. Seal Area 3. Selvage Winder

4. Film Unwind 5. Infeed Conveyor 6. Leveling Feet

Figure A–2 Machine Parts Illustration

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Section 1. General Information

SLCT-FAL5645 Sealing Machine

SECTION 1. GENERAL INFORMATION

This section details information about safety , transporting, technical support, warranty information, and equipment certiﬁ cation(s).

IMPORTANT

The Safety section contains information for operating and working on the equipment. ALL personnel working on or around the equipment are urged to read and understand the Safety Section and any additional safety information placed throughout this manual.

1.1 SAFETY SECTION .........................................................................1-3

1.1.1 Residual Risks ....................................................................1-3

1.1.2 Pictogram Label Warning Deﬁ nitions .............................1-3

1.1.2.1 General Hazard Pictogram ............................... 1-4

1.1.2.2 Electrical Hazard Pictogram ............................1-4

1.1.2.4 Lifting Hazard Pictogram ................................. 1-4

1.1.2.5 Entanglement Hazard Pictogram ..................... 1-4

1.1.2.6 Pinch Point Hazard Pictogram .........................1-5

1.1.2.7 Shear Hazard Pictogram ................................... 1-5

1.1.2.8 Hidden Knife Warning Pictogram ...................1-5

1.1.2.9 Crushing Hazard Pictogram ............................. 1-5

1.1.2.10 Safety Glove Pictogram ................................... 1-6

1.1.2.11 Safety Eye Wear Pictogram .............................1-6

1.1.3 General Warnings ..............................................................1-7

1.1.4 Energy Isolation .................................................................1-7

1.2 MACHINE TRANSPORT & CRATING ......................................1-11

1.2.1 Uncrating the Machine ......................................................1-11

1.3 TECHNICAL AND CUSTOMER SERVICE SUPPORT ............1-12

1.3.1 Technical Service Support .................................................1-12

1.3.2 Ordering Spare Parts.........................................................1-12

1.3.3 International Customer Service Contacts........................1-12

1.4 CERTIFICATION ...........................................................................1-13

1-1

Section 1. General Information

SLCT-FAL5645 Sealing Machine

1.1 SAFETY SECTION

DO NOT place this packaging system into operation or undertake maintenance and/or troubleshooting procedures until all personnel associated with the equipment have become aware of the warnings and potential hazards outlined in the Safety Section and throughout this document. It is further advised that the user of this equipment follow the manufacturer’s Safety statements, cautions, warnings, and energy isolation recommendations while taking the extra precaution of performing their own safety inspection on the equipment before putting it into operation or servicing it.

1.1.1 Residual Risks

Although extensive precautions have been taken in the design and manufacture of this packaging system, all risk of potential hazards cannot be removed and operation of this equipment involves certain residual risks. To minimize exposure to any residual risks associated with operating or servicing the machine, ensure that all employees read and understand the safety policies and instructions for working on and around this machine.

CAUTION

If in doubt about a hazard associated with this machine, contact a Sealed Air Account Representative prior to operating or working on the machinery.

WARNING

It is the employer’s responsibility to ensure that:

• Personnel are properly trained

• Personnel follow proper safety procedures. Under no circumstance should this machine be run with:

• Any of its guards removed

• Any non-functioning safety devices.

1.1.2 Pictogram Label Warning Deﬁ nitions

This paragraph deﬁ nes the meaning of each of the pictograms used on the equipment and in the machine warnings and cautions outlined in the Safety Section and throughout this manual.

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Section 1. General Information SLCT-FAL5645 Sealing Machine

1.1.2.1 General Hazard Pictogram

This symbol is used to signify the presence of a hazard to personnel working on or around the equipment.

Use caution when following instructions and/or when working around machine parts labeled with this symbol. Refer to the contents of this manual for speciﬁ c hazards and concerns.

1.1.2.2 Electrical Hazard Pictogram

This symbol is used to signify the presence of an electrical hazard to personnel working on or around the equipment.

Turn off and lock out system power before servicing equipment or when following instructions labeled with this symbol.

1.1.2.3 Heat Warning Pictogram

These symbols are used to signify the presence of a thermal hazard to personnel working on or around the equipment.

Do not remove any protective guards and keep extremities clear of parts labeled with this symbol. Allow the system to cool completely and turn off and lock out system power and air before servicing equipment when this safety label is present or when following instructions labeled with this symbol.

1.1.2.4 Lifting Hazard Pictogram

This symbol is used to signify the presence of a lifting hazard. Personal injury hazard may occur if an object is lifted without the proper technique or assistance.

Use assistance and/or proper technique when moving or lifting objects labeled with this symbol or when following instructions labeled with this symbol.

1.1.2.5 Entanglement Hazard Pictogram

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Section 1. General Information

SLCT-FAL5645 Sealing Machine

This symbol is used to signify the presence of moving parts that may present an Entanglement hazard to personnel working on or around the equipment.

Moving parts can crush and cut. Do not remove protective guards and keep extremities clear of moving parts at all times when this safety label is present. Turn off and lock out system power before servicing equipment or when following instructions labeled with this symbol.

1.1.2.6 Pinch Point Hazard Pictogram

This symbol is used to signify the presence of moving parts that may present a pinch point hazard to personnel working on or around the equipment.

Moving parts can crush and cut. Do not remove any protective guards and keep extremities clear of moving parts at all times when this safety label is present. Turn off and lock out system power before servicing equipment or when following instructions labeled with this symbol.

1.1.2.7 Shear Hazard Pictogram

This symbol is used to signify the presence of moving parts that may present a cutting or shear hazard to personnel working on or around the equipment.

Moving parts can shear and cut. Do not remove any protective guards and keep extremities clear of moving parts at all times when this safety label is present. Turn off and lock out system power before servicing equipment or when following instructions labeled with this symbol.

1.1.2.8 Hidden Knife Warning Pictogram

This symbol is used to signify the presence of a hidden knife that may present a cutting hazard to personnel working on or around the equipment.

1.1.2.9 Crushing Hazard Pictogram

This symbol is used to signify the presence of moving parts that may present crushing hazards to personnel working on or around the equipment.

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Section 1. General Information SLCT-FAL5645 Sealing Machine

Moving parts can crush. Do not remove any protective guards and keep extremities clear of moving parts at all times when this safety label is present. Turn off and lock out system power before servicing equipment or when following instructions labeled with this symbol.

1.1.2.10 Safety Glove Pictogram

This symbol is used to signify the presence of a possible hand hazard injury as a result of working on or around the equipment. In conjunction with safe work practices, Personal Protective Equipment (PPE) is required when this label is present. Wear the most appropriate type of safety glove for protection against cuts, scrapes, punctures, and lacerations when this label is present.

Safety glove selection should be based on the gloves performance characteristics relative to the speciﬁ c task(s) to be performed, conditions present, duration of use, and the actual and potential hazards identiﬁ ed.

1.1.2.11 Safety Eye Wear Pictogram

This symbol is used to signify the presence of a possible eye injury hazard as a result of working on or around the equipment. In conjunction with safe work practices, Personal Protective Equipment (PPE) is required when this label is present.

Personal protective eye equipment must meet certain design criteria to be used as safety equipment and must be worn when workers are at risk from ﬂ ying particles, liquid/caustic/ acid chemicals or vapors, or operations that may emit light.

1.1.2.12 Machine Guard Pictogram

This symbol is used to signify the presence of a hazard to personnel working on or around the equipment when a machine guard(s) is not in place.

Do NOT operate this equipment when guards are missing or open. Serious injury could occur!

1.1.2.13 Machine Handling Pictogram

This symbol is used to signify the need for a certiﬁ ed forklift operator and is also used to indicate the correct forklift tine placement when lifting the machine.

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Section 1. General Information

SLCT-FAL5645 Sealing Machine

Do not attempt to move this system from its crate manually; a trained operator should use the appropriate machine handling equipment to move the machine. Serious injury and/or damage to the machine could occur!

1.1.3 General Warnings

This paragraph contains general warnings and cautions. In addition to these warnings, other pertinent warnings and cautions have been placed in relevant places throughout this manual.

WARNING

To minimize potential for personal injuries, ensure that machine operators and others working on or around the machinery are properly trained in correct equipment use and safe operating procedures.

WARNING

The use of plastic ﬁ lms in sealing and/or shrinking equipment may result in the release of hazardous fumes due to the degradation of the ﬁ lm at high temperatures. Before using any plastic ﬁ lm in this equipment, the manufacturer or supplier of the ﬁ lm should be contacted for speciﬁ c information on the potential release of hazardous fumes.

Adequate ventilation should be provided at all times.

WARNING

Keep all extremities, loose clothing, jewelry, and hair away from moving assemblies and conveyors.

WARNING

Worn or frayed conveyor belts are hazardous and should be replaced promptly.

1-7

Section 1. General Information SLCT-FAL5645 Sealing Machine

WARNING

Never operate this or any moving equipment without all covers and guards in place. The internal mechanisms of packaging machinery contain numerous shear, pinch, and in-running nip points capable of causing severe injury and permanent disﬁ gurement.

WARNING

Do not place pressurized containers or volatile, ﬂ ammable, or explosive materials on, into, or through a shrink tunnel. Resulting ﬁ re or explosion can cause serious injury.

WARNING

Heat sealing jaws and shrink tunnel openings on packaging machines get very hot. Keep hands away while machinery is in operation and use caution if the machine has been running recently.

WARNING

Only approved packaging speciﬁ cations and parts should be used with this system.

Use of other packaging materials and/or parts on the system may cause unforeseen damage to the machinery and pose safety hazards. When unauthorized use of parts or materials has occurred, Sealed Air Corporation reserves the right to refuse services including but not limited to: maintenance, troubleshooting, supplies, and parts provided by Sealed Air (US).

WARNING

In order to prevent injury to personnel and/or machinery, do not increase settings on either electrical or mechanical overload safety devices.

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Section 1. General Information

SLCT-FAL5645 Sealing Machine

WARNING

Do not make any modiﬁ cations to the programmable logic controller’s (PLC’s) control program, the electrical circuitry, or the mechanical assemblies of this machinery. Such modiﬁ cations may introduce hazards not associated with this machinery.

Sealed Air Corporation cannot be held responsible for malfunctions, personal injury, or property damage resulting from such unauthorized modiﬁ cations.

WARNING

Use of extension cords to connect the system to a power supply is prohibited. The system’s power cord MUST be plugged into a grounded source.

WARNING

In order to prevent injury to personnel and/or machinery, proper equipment ground, in accordance with the national, state, and local electric codes, must be applied to the machine.

WARNING

Do not tamper with, or make any modiﬁ cations to, the programmable logic controller’s (PLC’s) control program, the electrical circuitry, the electrical wiring or the mechanical assemblies of this machinery. Such modiﬁ cations may introduce hazards not associated with this machinery.

Shanklin Corporation cannot be held responsible for malfunctions, personal injury, or property damage resulting from such unauthorized modiﬁ cations.

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Section 1. General Information SLCT-FAL5645 Sealing Machine

1.1.4 Energy Isolation

The following guidelines are provided to establish a minimum requirement for the disconnection/ isolation of energy sources whenever maintenance or service is performed on equipment and associated parts. It is further advised that an independent safety study be performed on the machinery, its installation, and Lockout/Tagout procedures.

CAUTION

Prior to following any maintenance or troubleshooting procedures outlined in this manual, review these important steps.

1. Read all warnings and cautions listed in this manual’s Safety Section (“1.1 Safety Section” on page 1-3) and throughout this manual.

2. Shut the equipment down using normal stopping procedure then engage the Emergency Stop (E-Stop) push button switch by pushing it down.

3. Ensure that all controls are in a neutral or OFF position.

4. The equipment may be isolated from its energy sources by unplugging the main power cord.

5. Then applicable, the equipment may be isolated from pneumatic sources by disconnecting the main air line.

6. Follow the appropriate Lockout/Tagout recommendations at your facility during shutdown, maintenance, and restart of the equipment.

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Section 1. General Information

SLCT-FAL5645 Sealing Machine

1.2 MACHINE TRANSPORT & CRATING

Follow these guidelines for uncrating and recrating the machine.

1.2.1 Uncrating the Machine

1. Use the appropriate machine handling equipment to transport the crated machine.

2. Remove the top and sides of the packing crate and all secondary packing material surrounding

the machine (shrink wrap, zip ties, cardboard etc).

3. When applicable, smaller components such as zip-tied pneumatic lines and electrical wiring

may be secured on top of the machine’s conveyor. Remove those components and set them aside for installation.

4. Note that a tool box is shipped with each machine. Locate and remove the tool box along

any associated packing material.

with

5. There are circular forklift icons on each side of the machine. These icons indicate the correct

location for the forklift tines to be placed when moving the machine.

6. Have a qualiﬁ ed operator move the machine off of the shipping pallet to where it will be stationed.

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Section 1. General Information SLCT-FAL5645 Sealing Machine

1.3 TECHNICAL AND CUSTOMER SERVICE SUPPORT

Follow these guidelines to obtain support from Technical Service or to order spare parts from Customer Service.

1.3.1 Technical Service Support

• Order parts by contacting a Sealed Air Representative or Distributor.

• Have the following information available:

• Company name and contact information.

• Equipment model and serial number.

• A detailed description of the technical issues experienced.

1.3.2 Ordering Spare Parts

• Order parts by contacting a Sealed Air Representative or Distributor.

• Have the following information available:

• Company name and contact information including: shipping address, department (when

applicable), phone number, and shipping address.

• The equipment’s model and serial number.

• Part number information obtained from: an assembly drawing (contained in the back of

this manual) - or - the part data from the nameplate of the speciﬁ c part being replaced.

1.3.3 International Customer Service Contacts

International contact information for replacement parts and technical assistance:

• Sealed Air Africa (Pty) Ltd. +27 11 923 4600 Fax: +27 11 392 1025

• Sealed Air Australia Ltd. +1 800 0808 481 Fax: 1 800 250 650

• Sealed Air Packaging (Shanghai) Co. Ltd. +86 21 3920 2988 Fax: +86 21 3920 2999

• Diversey Gulf FZE +971 4 8819470/31 Fax: +971 4 8819488

• Sealed Air Hong Kong Ltd. +852 2178 7876 Fax: +852 2407 3385

• Sealed Air (India) Pte. Ltd. +91 80 4050 7333 Fax: +91 80 4117 1301

• Sealed Air HK Ltd.-Indonesia Rep +62 21 5793 8858 Fax: +62 21 5793 8859

• Sealed Air (Israel) Ltd. +972 2 5337438 Fax: +972 2 5337439

• Sealed Air (Japan) Ltd. +81 3 5644 1110 Fax: +81 3 5644 1160

• Diversey Eastern & Central Africa Ltd. (Kenya) +254 703 040 247 Fax: +254 703 040 888

• Sealed Air (Korea) Ltd. +82 31 763 1716 Fax: +82 31 763 4744

• Sealed Air (Malaysia) Sdn Bhd +60 3 5569 6363 Fax: +60 3 5569 2682

• Diversey Maroc s.a. (Morocco) +212 522 756 506 Fax: +212 522 756 572/73

• Sealed Air New Zealand +64 9 813 9800 Fax: +64 9 813 9801

• Diversey West Africa Limited (Nigeria) +234 1 825 5511 Fax: +234 813 086 5000-6

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Section 1. General Information

SLCT-FAL5645 Sealing Machine

• Sealed Air Philippines, Inc. +63 2 845 9400 Fax: +63 2 2811 6679

• Diversey KSA-Arabian Modern Company (Saudi Arabia) +966 3 847 6986-7 Fax: 966 3 847 6989

• Sealed Air (Singapore) Pte. Ltd. +65 6861 1828 Fax: +65 6861 5221

• Sealed Air (Taiwan) Ltd. +886 3 324 2988 Fax: +886 3 324 3088

• Sealed Air (Thailand) Ltd. +66 2 834 6800 Fax: +66 2 834 6888

• Diversey Kimya Sanayi ve Ticaret A.S. (Turkey) +90 216 578 6400 Fax: +90 216 578 6401

• Sealed Air (Singapore) Pte. Ltd.-Vietnam Rep Ofﬁ ce +84 8 6292 4251 Fax: +84 8 6296 2606

• Czech Republic +420 224 315 863

• France, Osny +33 (0)3 86 92 04 58

• Germany, Alsfeld +49 (0)6631 96680

• Greece, Shimatari Viotias +30 22620 32551

• Hungary, Újhartyán +36 (06)29 573 300

• Italy, Bellusco +39 039 6835 1

• The Netherlands, Nijmegen +31 (0)24 3710111

• Poland, Ozarów Mazowiecki +48 (0)22 7217 530

• South Africa, Spartan +27 (0)11 923 4600

• Spain, Abrera +34 93 773 8325

• Sweden, Aneby +46 (0)380 47100

• UK, Kettering +44 (0)1536 315700

•

1.3.4 Regulatory Compliance

The SeleCTech SLCT-FAL5645 sealing machine meets essential health and safety requirements

and is in conformity with the relevant EC Directives.

1-13

Section 2. General Information

SLCT-FAL5645 Sealing Machine

SECTION 2. INSTALLATION

This section details information about installing and adjusting the sealing machine. The machine has already been careully checked and tuned Before leaving the factory. Only

trained operators are allowed to make the adjustments necessary in order to pack products of different dimensions.

2.1 SELECT THE MACHINE INSTALLATION LOCATION ........ 2-3

2.2 ADJUSTING THE HEIGHT OF THE SEALING MACHINE ... 2-3

2.3 LOADING THE SHRINK FILM ...................................................2-4

2.3.1 Film Loading. .....................................................................2-4

2.3.2 Adjusting Film ....................................................................2-4

2.3.3 Front Conveyor Belt Adjustment ....................................2-5

2.3.4.1 Film Sealing ........................................................ 2-6

2.4 SEALING SAFETY SENSOR ........................................................2-7

2.5 REMOVING THE WASTED SIDE FILM .................................... 2-8

2-1

Section 2. General Information

SLCT-FAL5645 Sealing Machine

2.1 SELECT THE MACHINE INSTALLATION LOCATION

The sealing machine should placed well-lit and dry place. It should be positioned away from dusty, ﬂ ammable, explosive and corrosive areas.

Placing the sealing machine too close to the ventilation system may cause unstable ﬁ lm delivery. .

2.2 LEVELING THE SEALING MACHINE

Refer to Figure 2-1 for the following system leveling/height adjustment procedure. The steps apply to all four (4) feet on the base of the system.

1. Use a spanner to loosen the lock nut (1) at the sealing machine base.

2. Use a spanner to

is at the required height, tighten the lock nut

turn the nut on the height adjustment screw (2). When the sealing machine

Figure 2–1 Sealing Machine Leveling/Height Adjustment

(1) up to the base of the machine.

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Section 2. General Information SLCT-FAL5645 Sealing Machine

2.1 LOADING THE SHRINK FILM

When the ﬁ lm is properly loaded the motorized ﬁ lm unwind assembly provides ﬁ lm as required by the packing process.

2.1.1 Film Loading Micro-switch and Contact Wheel

The micro switch located above the left side of the dancer assembly controls the operation of the ﬁ lm delivery motor. When the actuator wheel on the side of the arm touches the micro-switch, the ﬁ lm delivery motor starts running. When the ﬁ lm pressure relaxes, the arm lowers, the actuator wheel no longer touches the micro-switch, and the motor stops. The actuator should just slightly touch the micro-switch.

Micro switch

Actuator Wheel

Dancer Bar Arm

Figure 2–2 Film Delivery Assembly

2.1.2 Film Feed Roller Height Adjustment

1. Loosen the locking nuts on each end of the ﬁ lm feed roller,

2. Adjust the ﬁ lm roller set up or down as required, based on

the height of sealing area.

2-4

Roller Locks

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