Seagull Models X-RAY Assembly Manual

Kit features.
Ready-made—minimal assembly & finishing required.
Ready-covered covering.
Photo-illustrated step-by-step Assembly Manual.
Made in Vietnam.
Specifications
Wing Span ------------------------------- 39 in --------------------- 99.6cm. Wing Area ------------------------------- 341 sq in -------------- 22 sq dm. Weight ----------------------------------- 20-25 oz ------------- 567-709 g. Length ----------------------------------- 39.6 in ------------------ 100.5cm. Radio -------------------------------- 4 channel with 4 sub-micro servos. Motor size ---------------------------- Park 450 to Park 480 Outrunner. Need to Complete Speed Control: 35A to 40A Brushless Recommended Battery 3-cell 11.1V 1320mAh to 2100mAh Li-Po.
ASSEMBL Y MANUAL
MS: X2
X-RAY. Instruction Manual.
2
INTRODUCTION.
Thank you for choosing the X-RAY ARTF by SEAGULL EP. The X-RAY was designed with the intermediate/advanced sport flyer in mind. It is a 3D airplane which is easy to fly and quick to assemble. The airframe is conventionally built using balsa, plywood to make it stronger than the average ARTF , the design allows the aeroplane to be kept light. You will find that most of the work has been done for you already.Flying the X-RAY is simply a joy.
This instruction manual is designed to help you build a great flying aeroplane. Please read this manual thoroughly before starting assembly of your X-RAY. Use the parts listing below to identify all parts.
WARNING.
Please be aware that this aeroplane is not a toy and if assembled or used incorrectly it is capable of causing injury to people or property. WHEN YOU FLY THIS AEROPLANE YOU ASSUME ALL RISK & RESPONSIBILITY.
If you are inexperienced with basic R/C flight we strongly recommend you contact your R/C supplier and join your local R/C Model Flying Club. R/C Model Flying Clubs offer a variety of training procedures designed to help the new pilot on his way to successful R/C flight. They will also be able to advise on any insurance and safety regulations that may apply.
ADDITIONAL ITEMS REQUIRED.
! Motor:Park 450 to Park 480
Outrunner.
! Radio with four sub-micro servos
( S75 7.5gram ( EFLRS75)).
! Speed control: 35A to 40 A
brushless.
! Battery: 3 cell 11.1 V / 1320 -
2100mAh Li-Po.
40-Amp Brushless ESC (EFLA312B).
Park 450 outrunner (EFLM1400) Park 480 outrunner 910KV (EFLM1510)
-3Cell,11.1V1320mAh Li-po ( THP1320SPL)
-3Cell, 11.1V1900mAh Li-po (THP19003S)
-3Cell,11.1V2100mAh Li-po(THP21003SPL)
www.seagullmodels.com
3
NOTE: To avoid scratching your new aero-
plane we suggest that you cover your workbench with an old towel. Keep a couple of jars or bowls handy to hold the small parts after you open the bags.
Please trial fit all parts. Make sure you have the correct parts and that they fit and are aligned properly before gluing! This will ensure proper as­sembly as the X-RAY is made from natural materials and minor adjust­ments may have to be made.
The paint and plastic parts used in this kit are fuel proof. However, they are not tolerant of many harsh chemi­cals including the following: paint thinner, cyano-acrylate glue accel­erator, cyanoacrylate glue de-bonder and acetone. Do not let these chemi­cals come in contact with the colours on the covering and the plastic parts.
TOOLS & SUPPLIES NEEDED.
! Thick cyanoacrylate glue. ! 30 minute epoxy. ! 5 minute epoxy. ! Hand or electric drill. ! Assorted drill bits. ! Modelling knife. ! Straight edge ruler. ! 2mm ball driver. ! Phillips head screwdriver. ! 220 grit sandpaper. ! 90° square or builder’s triangle. ! Wire cutters. ! Masking tape & T-pins. ! Thread-lock. ! Paper towels.
Please contact Horizon Hobby for product support and technical assistance at 877-504-0233. Replacement parts are available from your local dealer or through Horizon Hobby .
HORIZON HOBBY DISTRIBUTIONS INC
4105 Fieldstone Rd, Champaign, IL 61822-USA
X-RAY. Instruction Manual.
4
! 1) Carefully remove the aileron from one of the wing panels. Note the position of the hinges.
! 2) Remove each hinge from the wing panel and aileron and place a T-pin in the center of each hinge. Slide each hinge into the wing panel until the T-pin is snug against the wing panel. This will help ensure an equal amount of hinge is on either side of the hinge line when the aileron is mounted to the aileron.
HINGING THE AILERONS.
Work the aileron up and down several times to “work in” the hinges and check for proper movement.
! 3) Slide the wing panel on the aileron until there is only a slight gap. The hinge is now centered on the wing panel and aileron. Remove the T-pins and snug the aileron against the wing panel. A gap of 1/64” or less should be maintained between the wing panel and aileron.
Note:
! 4)Deflect the aileron and completely saturate each hinge with thin C/A glue. The ailerons front surface should lightly contact the wing during this procedure. Ideally, when the hinges are glued in place, a 1/64” gap or less will be maintained throughout the lengh of the aileron to the wing panel hinge line.
! 7) Repeat this process with the other wing panel, securely hinging the aileron in place.
! 5) Turn the wing panel over and deflect the aileron in the opposite direction from the opposite side. Apply thin C/A glue to each hinge, making sure that the C/A penetrates into both the aileron and wing panel.
! 6) Using C/A remover/debonder and a paper towel, remove any excess C/A glue that may have accumulated on the wing or in the aileron hinge area.
The hinge is constructed of a special material that allows the C/A to wick or penetrate and distribute throughout the hinge, securely bonding it to the wood structure of the wing panel and aileron.
Note:
The control surfaces, including the ailerons, elevators, and rudder, are prehinged with hinges installed, but the hinges are not glued in place. It is imperative that you properly adhere the hinges in place per the steps that follow using a high-quality thin C/A glue.
Note:
Hinge.
T-pin.
T-pin.
C/A glue.
C/A glue.
www.seagullmodels.com
5
HINGING THE RUDDER.
Glue the rudder hinges in place using the same tectniques used to hinge the ailerons.
Assemble and mounting the wheel pants as shown in the following pictures.
WHEEL AND WHEEL PANTS.
C/A glue.
C/A glue.
C/A glue.
C/A glue.
X-RAY. Instruction Manual.
6
Using the hardware provided, mount the main landing gear to the fuselage.
INST ALLING THE MAIN LANDING GEAR.
A drop of C/A glue on the wheel collar screws will help keep them from coming lose during operation.
Repeat the process for the other wheel.
INSTALLING THE SWITCH.
Install the switch into the precut hole in the
side, in the fuselage.
INSTALLING ELECTRIC MOTOR.
Park 450 to Park 480
Blind nut.
Remove covering.
C/A glue.
Mounting slot landing gear.
Switch.
2 X 12mm.
www.seagullmodels.com
7
COWLING INST ALLA TION.
! 2) Slide the fiberglass cowl over the en­gine and line up the back edge of the cowl with the marks you made on the fuselage then trim and cut.
The propeller should not touch any part of the spinner cone. If it does, use a sharp modeling knife and carefully trim away the spinner cone where the propeller comes in contact with it.
Motor.
Rotor shaft.
2x8mm.
Front view.
! 3) While keeping the back edge of the cowl flush with the marks, align the front of the cowl with the crankshaft of the motor. The front of the cowl should be positioned so the crankshaft is in nearly the middle of the cowl opening. Use the spinner backplate as a guide. Hold the cowl firmly in place using pieces of masking tape.
! 4) Slide the cowl back over the motor.
1.2cm.
0.7cm.
4.3cm.
! 1) Using a pen to mark the points follow­ing the instruction below.
2x8mm.
X-RAY. Instruction Manual.
8
Secure the servos with the screws pro­vided with your radio system.
! 4) Insert aileron control horn to the aileron.
Because the size of servos differ, you may need to adjust the size of the precut open­ing in the mount. The notch in the sides of the mount allow the servo lead to pass through.
!3) Turn the wing p anel right side up. Using a modeling knife, remove the covering at servo tray .
Wing bottom.
Remove covering.
Lock tie.
!1) Install the rubber grommets and brass eyelets onto the aileron servo.
!2) Install the metal connector onto servo arm. Be sure to use the lock tie but it could free rotation.
AILERON SERVOS - LINKAGES.
Aileron
control horn.
www.seagullmodels.com
9
Repeat the procedure for orther wing
haft.
!
1) Locate and cut out the covering film from
the servo holes in both sides of fuselage.
Repeat the procedure for rudder servo.
! 2) Install the rubber grommets and brass collets onto the elevator servo. Test fit the servo into the elevator servo mount.
! 3) Secure the servos with the screws pro­vided with your radio system.
Because the size of servos differ, you may need to adjust the size of the precut open­ing in the mount. The notch in the sides of the mount allow the servo lead to pass through.
HORIZONT AL ST ABILIZER INST ALLATION.
! 1) Slide the horizontal into place in the pre- cut slot in the rear of the fuselage.
C/A glue.
Right side.
Remove covering.
Right side.
Elevator servo.
Left side.
Rudder servo.
! 2) Use a pen and draw lines onto the horizontal where it and the fuselage sides meet. Do this on both the right and left sides and top and bottom of the horizontal.
Pen.
Remove.
! 3) Remove the horizontal. Using the lines you just drew as a guide, carefully remove the covering from between them using a model­ing knife.
FUSELAGE SERVO INSTALLATION.
X-RAY. Instruction Manual.
10
! 1) Using a modeling knife, remove the covering from over the precut hinge slot cut into the lower rear portion of the fuselage. This slot accepts the lower rudder hinge.
! 2) Slide the vertical stabilizer into the slot in the top of the fuselage. The rear edge of the stabilizer should be flush with the rear edge of the fuselage and the lower rudder hinge should engage the precut hinge slot in the
Hinge slot.
lower fuselage. The bottom edge of the stabi­lizer should also be firmly pushed against the top of the horizontal stabilizer .
! 5) Slide the horizontal stabilizer into place in the precut slot in the rear of the fuselage. The horizontal stabilizer should be pushed firmly against the front of the slot.
! 6) Hinging the elevator to horizontal: repeat the procedure as same as aileron hinges.
! 7) When you are sure that everything is aligned correctly , apply C/A glue to fix them.
C/A glue.
VERTICAL STABILIZER INSTALLATION.
Hinge.
When cutting through the covering to re-
move it, cut with only enough pressure to only cut through the covering itself. Cutting into the balsa structure may weaken it.
Remove covering.
www.seagullmodels.com
11
! 3) While holding the vertical stabilizer firmly in place, use a pen and draw a line on each side of the vertical stabilizer where it meets the top of the fuselage.
When cutting through the covering to re­move it, cut with only enough pressure to only cut through the covering itself. Cutting into the balsa structure may weaken it.
! 4) Remove the stabilizer. Using a mod- eling knife, remove the covering from below the lines you drew. Also remove the covering from the bottom edge of the stabilizer and the bottom and top edges of the filler block. Leave the covering in place on the sides of the filler block.
Pen.
! 5) Slide the vertical stabilizer back in place. Using a triangle, check to ensure that the vertical stabilizer is aligned 90º to the hori­zontal stabilizer.
90º
Vertical
Stabilizer.
Horizontal Stabilizer.
Remove covering.
! 6) When you are sure that everything is aligned correctly , apply C/A glue to fix them.
T-pin.
C/A glue.
Control horn install as same as method of aileron wing. See pictures below.
CONTROL HORN INSTALLATION.
X-RAY. Instruction Manual.
12
PUSHROD INSTALLATION.
Repeat the procedure as same as aileron pushrod installation.
MOUNTING THE TAIL SKID.
See pictures below.
Pushrod.
Rudder
servo.
Elevator
servo.
Expoy glue.
Elevator control horn.
Rudder control horn.
T ail skid.
Attach the micro control connector to the servo arms. Be sure to use the lock tie but it could free rotation.
SERVO ARM INST ALLATION.
www.seagullmodels.com
13
Insert two wing panels as pictures below:
ATTACHMENT WING-FUSELAGE.
Attach the aluminium tube into fuselage.
BALANCING.
!1) It is critical that your airplane be bal­anced correctly . Improper balance will cause your plane to lose control and crash. The cen-
ter of gravity is locate
7cm back from the lead-
ing edge of the wing, measured at wing tip. !2) If the nose of the plane falls, the plane
is nose heavy. To correct this first move the battery pack further back in the fuselage. If this is not possible or does not correct it, stick small amounts of lead weight on the fuselage sides under the horizontal stabilizer . If the tail of the plane falls, the plane is tail heavy. To correct this, move the battery and receiver for­ward orif this is not possible, stick weight onto the firewall. When balanced correctly , the air­plane should sit level or slightly nose down when you lift it up with your fingers.
INSTALLING THE BATTERY-RECEIVER.
See pictures below.
Battery tray
Tie wrap or rubber band.
Battery.
Receiver.
Tie wrap.
Screw.
Wing bolt.
Wing bolt.
X-RAY. Instruction Manual.
14
! 3) When the elevator , rudder and aileron control surfaces are centered, use a ruler and check the amount of the control throw in each surface. The control throws should be
measured at the widest point of each sur­face!
!2) Turn on the radio system, and with the trim tabs on the transmitter in neutral, center the control surfaces by making adjustments to the clevises or adjustable servo connectors. The servo arms should be centered also.
! 4) By moving the position of the adjust­able control horn out from the control surface, you will decrease the amount of throw of that control surface. Moving the adjustable con­trol horn toward the control surface will in­crease the amount of throw.
FLIGHT PREPARATION.
! A) Check the operation and direction of the elevator, rudder, ailerons and throttle.
! B) Plug in your radio system per the manufacturer's instructions and turn every­thing on.
! E)Check the throttle.
! D) Check the rudder. Looking from be­hind the airplane, move the rudder stick to the right. The rudder should move to the right. If it does not, flip the servo reversing switch on your transmitter to change the direction.
! C) Check the elevator first. Pull back on the elevator stick. The elevator halves should move up. If it they do not, flip the servo re­versing switch on your transmitter to change the direction.
! F)From behind the airplane, look at the aileron on the right wing half. Move the aileron stick to the right. The right aileron should move up and the other aileron should move down. If it does not, flip the servo reversing switch on your transmitter to change the direction.
!5) If your radio transmitter is equipped with dual rate switches double check that they are on the low rate setting for your first few flights.
!6) Check to ensure the control surfaces are moving the proper amount for both low and high rate settings.
!8) Properly balance the propeller . An out of balance propeller will cause excessive vi­bration which could lead to engine and/or air­frame failure.
We wish you many safe and enjoyable flights with your X-RA Y.
!7) Check the receiver antenna. It should be fully extended and not coiled up inside the fuselage.
PREFLIGHT CHECK.
!1) Completely charge your transmitter and receiver batteries before your first day of flying.
!2) Check every bolt and every glue joint in the X-RAY to ensure that everything is tight and well bonded.
!3) Double check the balance of the air­plane. Do this with the fuel tank empty.
!4) Check the control surfaces. All should move in the correct direction and not bind in any way .
INITIAL FLYING/SPORT FLYING
Do not use the aerobatic settings for initial test flying or sport flying.
AEROBATIC FLYING
Ailerons : 3/8” up 3/8” down Elevator : 7/8” up 7/8” down Rudder : 1-1/4” right 1-1/4” left
Ailerons : 3/16” up 3/16” down Elevator : 3/8” up 3/8” down Rudder : 3/4 right 3/4 left
!1) We highly recommend setting up the X-RAY using the control throws listed at right. We have listed control throws for both Low Rate (initial test flying/sport flying) and High Rate (aerobatic flying).
CONTROL THROWS.
Loading...