warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. HP
shall not be liable for technical or editorial errors or omissions contained herein.
Microsoft, Windows, and Windows NT are U.S. registered trademarks of Microsoft Corporation. Windows Server 2003 is a trademark of
Microsoft Corporation. Linux is a U.S. registered trademark of Linus Torvalds. AMD and Opteron are trademarks of Adavanced Micro Devices,
Inc.
Memory population guidelines for processor memory boards with eight DIMM slots .................................. 24
Memory population guidelines for processor memory boards with four DIMM slots.................................... 24
Removing a DIMM ............................................................................................................................ 25
Hard drive blanks .................................................................................................................................. 26
Hot-plug SCSI hard drives ....................................................................................................................... 26
Universal media drives ........................................................................................................................... 33
Front bezel............................................................................................................................................ 35
Power button/LED assembly ............................................................................................................... 36
Front fan cage....................................................................................................................................... 40
QuickFind diagnostic display board and lightpipe ..................................................................................... 42
Rear fan cage ....................................................................................................................................... 43
System battery....................................................................................................................................... 46
System board ........................................................................................................................................ 48
AC filter cable assembly ......................................................................................................................... 50
Re-entering the server serial number ......................................................................................................... 53
4 Diagnostic tools
5 Server component identification
Rear unit identification LED switch .......................................................................................................72
6 Troubleshooting
If the server does not start ....................................................................................................................... 74
Other information resources .................................................................................................................... 83
Specifications
Server specifications............................................................................................................................... 84
Index
Contents 4
1 About this guide
This maintenance and service guide can be used for reference when servicing the HP ProLiant DL585 Server.
WARNING! To reduce the risk of personal injury from electric shock and hazardous energy levels, only
authorized service technicians should attempt to repair this equipment. Improper repairs can create conditions
that are hazardous.
Audience assumptions
This guide is for service technicians. HP assumes you are qualified in the servicing of computer equipment and trained
in recognizing hazard in products with hazardous energy levels and are familiar with weight and stability
precautions for rack installations.
Technician notes
WARNING! Only authorized technicians trained by HP should attempt to repair this equipment. All
troubleshooting and repair procedures are detailed to allow only subassembly/module-level repair. Because of
the complexity of the individual boards and subassemblies, no one should attempt to make repairs at the
component level or to make modifications to any printed wiring board. Improper repairs can create a safety
hazard.
WARNING! To reduce the risk of personal injury from electric shock and hazardous energy levels, do not
exceed the level of repairs specified in these procedures. Because of the complexity of the individual boards
and subassemblies, do not attempt to make repairs at the component level or to make modifications to any
printed wiring board. Improper repairs can create conditions that are hazardous.
WARNING! To reduce the risk of electric shock or damage to the equipment:
• Disconnect power from the system by unplugging all power cords from the power supplies.
• Do not disable the power cord grounding plug. The grounding plug is an important safety
feature.
• Plug the power cord into a grounded (earthed) electrical outlet that is easily accessible at all
times.
CAUTION: To properly ventilate the system, you must provide at least 7.6 cm (3.0 in) of clearance at the front
and back of the server.
CAUTION: The computer is designed to be electrically grounded (earthed). To ensure proper operation, plug
the AC power cord into a properly grounded AC outlet only.
NOTE: Any indications of component replacement or printed wiring board modifications may void any
warranty.
Where to go for additional help
In addition to this guide, the following information sources are available:
• User documentation
• Service Quick Reference Guide
• Service training guides
• Service advisories and bulletins
• QuickFind information services
• HP Systems Insight Manager (HP SIM) software
About this guide 5
Integrated Management Log
The server includes an integrated, nonvolatile management log that contains fault and management information. The
contents of the Integrated Management Log (IML) can be viewed with HP SIM.
Telephone numbers
For the name of the nearest HP authorized reseller:
• In the United States, see http://www.hp.com/service_locator
• In Canada, see http://www.hp.com
For HP technical support:
• In the United States and Canada, call 1-800-HP-INVENT (1-800-474-6836).
• Outside the United States and Canada, see http://www.hp.com.
.
.
About this guide 6
2 Illustrated parts catalog
Customer self-repair program
The HP customer self-repair program offers you the fastest service under either warranty or contract. It enables HP to
ship replacement parts directly to you so that you can replace them. Using this program, you can replace parts at
your own convenience.
Through this convenient, easy-to-use program:
• An HP support specialist will diagnose and assess whether a replacement part is required to address a system
problem. The specialist will also determine whether you can replace the part.
• Replacement parts are express-shipped. Most in-stock parts are shipped the same day you contact HP. You
might be required to send the defective part back to HP, unless otherwise instructed.
• This program is available for most HP products currently under warranty or contract. For information on the
For more information about the HP customer self-repair program, contact your local service provider. For the North
American program, see the HP website at http://www.hp.com/go/selfrepair
Customer replaceable parts are identified in the following tables.
.
.
Illustrated parts catalog 7
Mechanical components exploded view
Figure 1 Mechanical components exploded view
Mechanical components spare parts list
Table 1 Mechanical components spare parts list
Item Description Assembly
number
1 Access panel 321466-001 — 359772-001 — Yes
2 Front bezel 233588-002 — 243669-001 — Yes
3 SCSI hard drive blank 302531-002 — 122759-001 — Yes
4 Hard drives — — — — —
— 36-GB SCSI hard drive,
U320 15K*
— 72-GB SCSI hard drive,
U320 10K*
— 72-GB SCSI hard drive,
U320 15K*
271837-016‡
See requirement
271837-008‡
See requirement
271837-018‡
See requirement
Modified
assembly
number
404670-008 289241-001‡
404670-003 289042-001‡
404670-007 289243-001‡
Spare part
number
See requirement
See requirement
See requirement
Modified spare
part number
404714-001 Yes
404709-001 Yes
404713-001 Yes
Customer selfrepair (Yes/No)
Illustrated parts catalog 8
Table 1 Mechanical components spare parts list
Item Description Assembly
number
— 146-GB SCSI hard drive,
U320 10K*
— 146-GB SCSI hard drive
U320 15K*
— 300-GB SCSI hard drive,
U320 10K*
— 36-GB SAS hard drive,
10K*
— 72-GB SAS hard drive,
10K*
— 60-GB SATA hard drive,
5.4K*
5 Power supply blank 233685-001 — 267133-001 — Yes
6 Power supply, 870 W,
hot-plug (2.6-GHz and
dual-core models)
7 Power cord retainer kit* — — 313825-001 — Yes
8 SAS/SATA hard drive
blank
271837-010‡
See requirement
281837-028‡
See requirement
271837-021‡
See requirement
375696-001
375712-001
375696-002
375712-002
390158-001 — 382264-001 — Yes
192147-002‡
See requirement
376383-001 — 392613-001 — Yes
Modified
assembly
number
404670-002 289044-001‡
404670-006 347779-001‡
404670--001 351126-001‡
— 376596-001 — Yes
— 376597-001 — Yes
192147-502 192201-002‡
Spare part
number
See requirement
See requirement
See requirement
See requirement
Modified spare
part number
404708-001 Yes
404712-001 Yes
404701-001 Yes
409781-002 Yes
Customer selfrepair (Yes/No)
* Not shown
‡REQUIREMENT:
For Customers in the EU only.
The use of the Original Spare part is regulated by RoHS legislation§.
If your unit contains a part that is labelled with the Modified Spare number, the Modified Spare must be ordered as
the replacement part in the EU.
If your unit contains a part that is labelled with the Original Spare number, please order the Original Spare as the
replacement part in the EU. In this case either the Original Spare or the Modified Spare may be shipped which will
not affect performance or functionality of the unit.
§Directive 2002/95/EC restricts the use of lead, mercury, cadmium, hexavalent chromium, PBBs and PBDEs in electronic products.
* Not shown
**Mixing processor speeds or cache sizes is not supported
‡REQUIREMENT:
For Customers in the EU only.
The use of the Original Spare part is regulated by RoHS legislation§.
If your unit contains a part that is labelled with the Modified Spare number, the Modified Spare must be ordered as
the replacement part in the EU.
If your unit contains a part that is labelled with the Original Spare number, please order the Original Spare as the
replacement part in the EU. In this case either the Original Spare or the Modified Spare may be shipped which will
not affect performance or functionality of the unit.
§Directive 2002/95/EC restricts the use of lead, mercury, cadmium, hexavalent chromium, PBBs and PBDEs in electronic products.
Illustrated parts catalog 13
3 Removal and replacement procedures
You need the following items for some procedures:
• Torx T-15 tool
• Flathead screwdriver
• Diagnostics Utility on the HP SmartStart CD
Safety considerations
Before performing service procedures, review the following safety information.
Electrostatic discharge
A discharge of static electricity can damage static-sensitive devices or microcircuitry. Proper packaging and
grounding techniques are necessary precautions to prevent damage. To prevent electrostatic damage:
• Transport products in static-safe containers such as conductive tubes, bags, or boxes.
• Keep electrostatic-sensitive parts in their containers until they arrive at static-free stations.
• Cover workstations with approved static-dissipating material. Use a wrist strap connected to the work surface
and properly grounded (earthed) tools and equipment.
• Keep work area free of nonconductive materials such as ordinary plastic assembly aids and foam packing.
• Be sure that you are properly grounded (earthed) when touching a static-sensitive component or assembly.
• Avoid touching pins, leads, or circuitry.
• Use nonconductive field service tools.
Server warnings and cautions
WARNING! Do not exceed the level of repair specified in the procedures in the product documentation. All
troubleshooting and repair procedures are detailed to allow only subassembly or module-level repair. Because
of the complexity of the individual boards and subassemblies, do not attempt to make repairs at the component
level or to make modifications to any printed wiring board. Improper repairs can create a safety hazard.
WARNING! To reduce the risk of electric shock or damage to the equipment:
• Do not disable the AC power cord grounding plug. The grounding plug is an important safety
feature.
• Plug the power cord into a grounded (earthed) electrical outlet that is easily accessible at all
times.
• Unplug the power cord from each power supply to disconnect power to the equipment.
WARNING! To reduce the risk of personal injury from hot surfaces, allow the hot-plug drives and the internal
system components to cool before touching.
CAUTION: Do not operate the server for extended periods without the access panel. Operating the server
without the access panel results in improper airflow and improper cooling that can lead to thermal damage.
Preparation procedures
To access some components and perform certain service procedures, you must do one or more of the following:
• Extend the server from the rack.
Removal and replacement procedures 14
IMPORTANT: If you are performing service procedures in an HP, Compaq branded, or third-party rack
cabinet, you can use the locking feature of the rack rails to support the server and gain access to internal
components.
For more information about telco rack solutions, see the RackSolutions.com website at
http://www.racksolutions.com/hp
• Access internal components.
If you must access internal components for removal or replacement, you can remove the access panel without
removing the server from the rack.
• Power down the server.
NOTE: Do not power down the server if you are performing a hot-plug procedure.
• Remove the server from the rack.
If the rack environment, cabling configuration, or the server location in the rack creates awkward conditions,
remove the server from the rack.
WARNING! Before lifting the server, remove all hot-plug power supplies and hard drives to reduce the weight.
Powering down the server
WARNING! To reduce the risk of personal injury, electric shock, or damage to the equipment, remove the
power cord to remove power from the server. The front panel Power on/Standby button does not completely
shut off system power. Portions of the power supply and some internal circuitry remain active until AC power is
removed.
.
IMPORTANT: If installing a hot-plug device, it is not necessary to power down the server.
1. Back up the server data.
2. Shut down the operating system as directed by the operating system documentation.
3. If the server is installed in a rack, press the UID LED button on the front panel. Blue LEDs illuminate on the front
and rear of the server.
4. Press the Power on/Standby button to place the server in standby mode. When the server activates standby
power mode, the system power LED changes to amber.
Figure 3 Identifying the UID LED (1) and Power on/Standby buttons (2)
5. If the server is installed in a rack, locate the server by identifying the illuminated rear UID LED button.
6. Disconnect the power cords.
Removal and replacement procedures 15
The system is now without power.
Locating and removing the Torx T-15 tool
Many hardware procedures in the server are toolless, but a few require the removal of Torx T-15 screws that have
been installed for shipping or security reasons. A Torx T-15 tool ships with the server for the removal of these screws.
1. Locate the Torx T-15 tool on the back of the server.
2. Slide the tool upward out of the retaining clips.
Figure 4 Removing the Torx T-15 tool
Extending the server from the rack
1. Loosen the thumbscrews that secure the server to the front of the rack.
Figure 5 Loosening the front panel thumbscrews
Removal and replacement procedures 16
2. Extend the server on the rack rails until the server rail-release latches engage.
Figure 6 Extending the server from the rack
WARNING! Be careful when pressing the rail-release levers and sliding the component into or out of the rack.
The sliding rails could pinch your fingertips.
3. After performing the installation or maintenance procedure, press the rail-release levers at the front of both
server rails and slide the server into the rack.
Figure 7 Sliding the server into the rack
4. Secure the server by tightening the thumbscrews.
Removal and replacement procedures 17
Removing the access panel
WARNING! Pressing the Power On/Standby button sets the server to the standby position, which removes
power from most areas of the server. However, portions of the power supply and some internal circuitry remain
active until the AC power cord is removed.
WARNING! To reduce the risk of personal injury from hot surfaces, allow the internal system components to
cool before touching.
CAUTION: Electrostatic discharge can damage electronic components. Properly ground yourself before
beginning any installation procedure.
1. Power down the server. See “Powering down the server” earlier in this chapter.
2. Extend the server from the rack. See “Extending the server from the rack” earlier in this chapter.
3. Unlock the access panel latch .
4. Lift up on the latch (2), and remove the access panel .
Figure 8 Removing the access panel
Installing the access panel
1. Place the access panel on top of the server with the latch open. Allow the panel to extend past the rear of the
server approximately 1.25 cm (0.5 inches).
2. Push down on the latch. The access panel slides to a closed position.
Removal and replacement procedures 18
Removing the server from the rack
WARNING! The server is very heavy, up to 44.5 kg (98 lb). To reduce the risk of personal injury or damage to
the equipment:
• Remove all hot-plug power supplies to reduce the weight of the server before lifting it.
• Observer local occupational health and safety requirements and guidelines for material
handling.
• Get help to lift and maneuver the server.
To remove the server from the rack:
1. Power down the server. See “Powering down the server” earlier in this chapter.
2. Extend the server from the rack. See “Extending the server from the rack” earlier in this chapter.
3. Unplug the cables from the rear of the server.
4. Press the rail-release levers on the rails, and slide the server off the rack rails.
Figure 9 Removing the server from the rack
5. Place the server on a sturdy, level surface.
Reverse steps to install the server in the rack.
Removal and replacement procedures 19
Processor memory boards
The server supports up to four processor memory boards with AMD® Opteron™ processors.
CAUTION: Processor memory boards 1 and 2 must always be installed. The system will not boot if either
board is missing.
CAUTION: Update the ROM to be sure that the system ROM recognizes the new processor you are installing.
For the most recent ROMPaq, see the HP website, and follow the support link on the product website.
Failure to flash the ROM before installing processor memory boards can cause system failure.
IMPORTANT: Mixing processor speeds and cache sizes is not supported.
Processor memory board population guidelines
• All processors must be of the same speed and cache size.
• Processor memory boards 1 and 2 must always be installed.
• Processor memory boards 3 and 4 must be installed as a pair.
1. Power down the server. See “Powering down the server” earlier in this chapter.
2. Extend the server from the rack. See “Extending the server from the rack” earlier in this chapter.
3. Remove the access panel. See “Removing the access panel” earlier in this chapter.
Removal and replacement procedures 20
PPM
4. Remove the processor memory board.
Figure 11 Removing a processor memory board
Reverse the steps to install a processor memory board.
To remove a Power Processor Module (PPM):
1. Power down the server. See “Powering down the server” earlier in this chapter.
2. Extend the server from the rack. See “Extending the server from the rack” earlier in this chapter.
3. Remove the access panel. See “Removing the access panel” earlier in this chapter.
4. Remove the processor memory board. See “Processor memory boards” earlier in this chapter.
5. Remove the PPM from the processor memory board.
Figure 12 Removing a PPM
Reverse the steps to install a PPM.
Removal and replacement procedures 21
Processor
Removing a processor
1. Power down the server. See “Powering down the server” earlier in this chapter.
2. Extend the server from the rack. See “Extending the server from the rack” earlier in this chapter.
3. Remove the access panel. See “Removing the access panel” earlier in this chapter.
4. Remove the processor memory board. See “Processor memory boards” earlier in this chapter.
5. Remove the processor heatsink.
Figure 13 Removing the processor heatsink
6. Remove the processor.
Figure 14 Removing a processor
Installing a processor
CAUTION: If reusing the heatsink, clean and apply thermal grease to prevent thermal failure. The syringe in
this kit contains 1.0 gm (0.5 ml) or 0.5 gm (0.25 ml) of grease designed for use as a thermal interface
between the processor and the heatsink.
1. Open the ZIF socket lever. Be sure the lever is in the fully open position.
2. Align the processor with the socket.
Removal and replacement procedures 22
3. Set the processor into the ZIF socket, and hold it in place while closing and latching the socket lever. Verify that
the processor is fully seated in the socket.
CAUTION: Failure to fully seat and latch the processor in the ZIF socket can result in damage to the processor,
processor memory board, or both.
4. If reusing the processor and heatsink (spare part number 383420-001), clean the top of the processor and the
bottom of the heatsink using an alcohol pad (included with the thermal grease kit) or a clean dry wipe to
remove all traces of the old thermal grease. Allow the alcohol to evaporate before continuing.
CAUTION: The processor should be installed on the processor memory board before cleaning to prevent
damaging the pins.
5. Squeeze one-half of the contents if the syringe contains 1.0 gm (0.5 ml) or the entire contents if the syringe
contains 0.5 gm (0.25 ml) evenly onto the top of the processor.
6. Install the heatsink, ensuring that it is properly seated before latching it in place.
7. Install the processor memory board.
8. Replace the access panel.
9. Replace server in the rack.
10. Power up the server.
Removal and replacement procedures 23
Memory options
Minimum memory requirements
• Two DIMMs must be installed in bank 1 on the processor memory board in slot two.
• All DIMMs on a processor memory board must have the same part number.
NOTE: Processor memory boards in slots 1, 3, and 4 can be installed without memory. Certain application
programs run more efficiently if the DIMMs are balanced across all processor memory boards.
Memory population guidelines for processor memory boards with eight DIMM slots
• DIMMs on different processor memory boards can be of different sizes.
• DIMMs on the same processor memory board must be of the same size and have the same part number.
• DIMMs must be installed on a processor memory board in pairs and in bank order.
• DIMMs must populate three or fewer banks on a memory board with PC2700 DIMMs to maintain a memory
clock speed of 333 MHz.
NOTE: If all four banks (eight DIMM slots) are populated with PC2700 DIMMs, the maximum memory clock
speed will be 266 MHz.
Figure 15 DIMM slots
Table 4 Processor memory board memory banks
Slot Bank
1–2 Bank 1
3–4 Bank 2
5–6 Bank 3
7–8 Bank 4
Memory population guidelines for processor memory boards with four DIMM slots
• DIMMs on different processor memory boards can be of different sizes.
• DIMMs on the same processor memory board must be of the same size and have the same part number.
• DIMMs must be installed on a processor memory board in pairs and in bank order.
NOTE: PC3200 DIMMs are only supported by processor memory boards with four DIMM slots.
Removal and replacement procedures 24
Figure 16 Four DIMM slots
Table 5 Processor memory board memory banks with four DIMM slots
Slot Bank
5–6 Bank 1
7–8 Bank 2
Removing a DIMM
1. Power down the server. See “Powering down the server” earlier in this chapter.
2. Extend the server from the rack. See “Extending the server from the rack” earlier in this chapter.
3. Remove the access panel. See “Removing the access panel” earlier in this chapter.
4. Remove the processor memory board. See “Processor memory boards” earlier in this chapter.
5. Remove the DIMM.
Figure 17 Removing a DIMM
IMPORTANT: Be sure all DIMM retention clips are in the closed/locked position before reinstalling processor
memory board into the system.
Reverse the removal steps to install a DIMM.
Removal and replacement procedures 25
Hard drive blanks
To remove a hard drive blank:
1. Push the sliding release button to unlock the blank .
2. Pull the drive blank out of the drive cage .
Figure 18 Removing a drive blank
NOTE: Keep the blank for future use.
Reverse the steps to replace a drive blank.
Hot-plug SCSI hard drives
Drive replacement precautions
Be aware of the following guidelines cautioning unsafe hot-plug replacement.
• Do not remove a degraded drive if any other member of the array is offline (the online LED is off). No other
drive in the array is hot-pluggable without data loss. The exception to this is the use of RAID 1+0 as a faulttolerant configuration. In this case, drives are mirrored in pairs. More than one drive can fail and be replaced
as long as the drive or drives they are mirroring are online.
• Do not remove a degraded drive if any member of an array is missing (removed previously and not yet
replaced).
• Do not remove a degraded drive if any member of an array is being rebuilt, unless the drive being rebuilt has
been configured as an online spare. The online LED for the drive flashes green or amber, indicating that a
replaced drive is being rebuilt from the data stored on the other drives.
NOTE: An online spare drive does not activate and start rebuilding after a predictive failure alert because the
degraded drive is still online. The online spare activates only after a drive in the array has failed.
• Do not replace multiple degraded drives at the same time because the fault tolerance can be compromised.
When a drive is replaced, the controller uses data from the other drives in the array to reconstruct data on the
replacement drive. If more than one drive is removed, a complete data set is not available to reconstruct data
on the replacement drive or drives, and permanent data loss can occur.
CAUTION: Do not turn off any external unit when the server containing. A Smart Array controller is powered
up. Also, do not power up the server before powering up the drive enclosure. If these ordering rules are not
followed, the Smart Array controller might mark the drives in this enclosure as failed, resulting in permanent
data loss.
Removal and replacement procedures 26
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