Scrollvac SC 5 D, SC15 D, SC 30 D, SC 60 D Operating Instructions Manual

SCROLLVAC
SC 5 D, SC15 D, SC 30 D, SC 60 D
Oil-free Vacuum Pump
Operating Instructions GA01423_002_C0
Part Nos.
133 000
133 001
133 002
133 003
133 004
133 008
133 100
133 101
133 102
Contents
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Page
0 Important Safety Information 4
0.1 Mechanical Hazards 4
0.2 Electrical Hazards 4
0.3 Thermal Hazards 4
0.4 Hazards Caused by Materials and Substances 5
0.5 Danger of Damages to the Pump 5
1 Description 8
1.1 Design and Operation 8
1.2 Component Designations of the Individual Pump Types 10
1.2.1 Ordering Information 10
1.3 Technical Data 11
1.3.1 Motor Data 12
1.3.2 Dimensions 15
2 Transport and Storage 18
3 Installation 19
3.1 Checking the Product 19
3.2 Conforming Use 20
3.3 Ambient Conditions 21
3.4 Setting up the Pump 22
3.5 Electrical Connections 23
3.5.1 Single-phase Motors 23
3.5.2 Three-phase Motors 26
3.6 Connection to the Vacuum System 29
4 Operation 30
4.1 Start-up 31
4.2 Pumping 32
4.3 Purge Gas Operation (pumping of vapours) 32
4.4 Shutdown 34
5 Maintenance 35
5.1 Table - Maintenance 37
5.2 Leybold Service 38
5.3 Waste Disposal 38
6 Troubleshooting 39
7 Spare Parts 40
EC Declaration of Conformity 41
Safety Information
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Original Operating Instructions.
Obligation to Provide Information
Before installing and commissioning the equipment, carefully read these Operating Instructions and follow the information so as to ensure optimum and safe working right from the start.
The Leybold SCROLLVAC has been designed for safe and efficient opera­tion when used properly and in accordance with these Operating Instructions. It is the responsibility of the user to carefully read and strictly observe all safe­ty precautions described in this section and throughout the Operating Instructions. The pump must only be operated in the proper condition and under the conditions described in the Operating Instructions. It must be oper­ated and maintained by trained personnel only. Consult local, state, and national agencies regarding specific requirements and regulations. Address any further safety, operation and/or maintenance questions to our nearest office.
DANGER indicates an imminently hazardous situation which, if not avoid­ed, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to notify users of installation, operation, programming or maintenance information that is important, but not hazard related.
We reserve the right to alter the design or any data given in these Operating Instructions. The illustrations are not binding.
Retain the Operating Instructions for further use.
NOTICE
DANGER
WARNING
CAUTION
NOTICE
Safety Information
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0 Important Safety Information
0.1 Mechanical Hazards
1 Avoid exposing any part of the human body to the vacuum.
2 Never put fingers or foreign matter into the pump‘s inlet or the clear-
ance of fan blades. If done, it can cause injury.
3 Make sure that the gas flow from the exhaust port is not blocked or
restricted in any way.
4 Pumps with single-phase motors have an internal thermal protector.
These motors restart without warning after the protector trips back.
0.2 Electrical Hazards
1 Wiring must be done by a qualified electrician. Otherwise there is the
risk of suffering an electric shock.
2 Prevent short-circuits with a ground fault circuit interruptor (GFCI) of
proper capacity. Failure to do so can result in electric shock or fire.
3 Be sure to install a main disconnect switch. Failure to do so can result
in damage, fire, or injury.
4 Be sure to disconnect the electric source before changing the wiring or
before an inspection. Failure to do so can result in electric shock or damage by the rotating fan.
5 Ensure proper grounding of the pump. Otherwise there exists the risk
of suffering an electric shock or igniting a fire.
6 Install in an area which is not exposed to moisture such as rain or
steam. Exposure to moisture can cause eIectric shock.
7 Be sure to check wiring diagram before connecting a power supply.
Failure to do so can result in damage.
8 Be sure to disconnect the electric source before changing the wiring or
before an inspection. Failure to do so can result in electric shock or damage by the rotating fan.
0.3 Thermal Hazards
1 Do the maintenance after the pump has fully cooled down. Performing
maintenance on a hot pump can cause burns.
WARNING
DANGER
CAUTION
Safety Information
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0.4 Hazards Caused by Materials and Substances
1 Never pump toxic, explosive, flammable, corrosive gases, chemicals,
solvents or powders. Flowing substances, explosion or fire can cause bodily injury.
2 Install the pump in an area without explosive or flammable substances.
Otherwise, it can cause explosion or fire.
0.5 Danger of Damages to the Pump
1 Ask a specialist to perform repairs. Otherwise there exists the risk that
the pump may fail, is damaged or its service life is severely reduced. Trained customers may perform maintenance themselves.
2 Use at ambient temperatures of 5 - 40 °C (during operation). Operating
outside of this range can cause damage or shorten service life. Always operate the pump with the fan and terminal covers in place. Always operate the single-phase pumps with the capacitor cover in place.
3 Conduct periodic maintenance and inspections. Failure to do so can
cause damage or reduced service life.
4 Be sure to close the isolation valve between pump and vacuum sys-
tem (chamber) during startup and shutdown. If this valve is open, debris attached to the inside of pump can be drawn back into the vac­uum chamber.
DANGER
NOTICE
Safety Information
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Fig. 0.1 Placement of the warning stickers
Electric shock
Terminal cover
Capacitor cover
SC 5 D
Single-phase
SC 15 D
Single-phase
SC 15 D
Three-phase
Always keep warning stickers clean. If they become dirty or lost, replace them with new ones. If you need stickers, contact Leybold.
Electric shock
Terminal cover
Capacitor
cover
Cover for operating hours counter
Electric shock
Terminal cover
Cover for operating hours counter
Safety Information
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SC 30 D
Single-phase
SC 30 D
Three-phase
Electric shock
Terminal cover
Cover for operating hours counter
Capacitor cover
Electric shock
Terminal cover
Cover for operating hours counter
Fig. 0.2 Placement of the warning stickers
Always keep warning stickers clean. If they become dirty or lost, replace them with new ones. If you need stickers, contact Leybold.
SC 60 D
Three-phase
Electric shock
Terminal cover
Cover for operating hours counter
Description
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1 Description
1.1 Design and Operation
The SCROLLVAC vacuum pumps are oil-free vacuum pumps. Each SCROLLVAC consists of two Archimedes spirals offset within each other by 180 °. Thus several crescent-shaped pockets of different sizes are created. With the aid of an eccentric drive, the second spiral orbits about the fixed spiral thereby reducing, respectively increasing the volume of the pockets whereby the gases are conveyed from outside to inside thereby being com­pressed.
Fig. 1.1 Component designations (SC 5 D)
SC 5 D
Inlet
Fan
Motor
ON /OFF switch under the cover
Operating hours counter
Fixed scroll (1)
Orbiting scroll
Venting connection
Fixed scroll (2)
Fan
Fan cover
Inlet flange
(DN 25)
Fan cover
Venting connection
Exhaust flange
(DN 16)
Carrying handle
Motor
Direction indicating arrow
Motor terminal box
Description
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Fig. 1.2 Component designations (SC 15 D/30 D)
SC 15 D
SC 30 D
Motor
Direction indicating arrow
Direction indicating arrow
Motor
Motor terminal box
Motor terminal box
Operating hours counter
Operating hours counter
Fan cover
Fan cover
Carrying handle
Venting connection
Rubber support
Outlet flange DN 16
Inlet flange DN 25
Crane eyelet
IN plate
OUT plate
Frame
Inlet flange DN 40
Venting connection
Outlet flange DN 25
Description
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1.2 Component Designations of the Individual Pump Types
1.2.1 Ordering Information
Part No. SC 5 D, single-phase motor, cable with Schuko plug 133 000 SC 15 D, single-phase motor, cable with Schuko plug 133 001 SC 30 D, single-phase motor, cable with Schuko plug 133 002
SC 15 D, three-phase motor 133 003 SC 30 D, three-phase motor 133 004 SC 60 D, three-phase motor 133 008
SC 5 D, single-phase motor, cable with NEMA plug 133 100 SC 15 D, single-phase motor, cable with NEMA plug 133 101 SC 30 D, single-phase motor, cable with NEMA plug 133 102
Fig. 1.3 Component designations (SC 60 D)
Belüftungsanschluss
Einlassflansch DN 40 KF
Auspuffflansch DN 40 KF
Ventilatorabdeckung
Drehrichtungsmarkierung
Motor
Motoranschlusskasten
Betriebsstundenzähler
Rahmen
Kranöse
SC 60 D
Fan opening
Direction indicating arrow
Motor
Motor terminal box
Fan cover
Venting connection
Outlet flange DN 40 KF
Inlet flange DN 40 KF
Operating hours counter
Crane eyelet
Frame
Description
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1.3 Technical Data
Model SC 5 D SC 15 D SC 30 D SC 60 D 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz
Displacement
l · min-1 90 108 250 300 500 600 1000 1200 (swept volume) m3 · h-1 5 6,48 15 18 30 36 60 72 cfm 3.1 3.8 8.8 10.6 17.6 21.2 35.3 42.3
Pumping speed
1
l · min-1 80 93 210 230 420 500 880 1020 m3 · h-1 4,8 6,2 13,6 16,4 26,3 31,5 52 62 cfm 2.8 3.6 8 9.6 15.4 18.5 31.0 36.0
Ultimate pressure
Pa  ≤5   ≤1.6   ≤1.0   ≤1.0      mbar  ≤0.05   ≤0.016   ≤0.01   ≤0.01     Torr ≤0.037  ≤0.012  ≤0.0075 ≤0.0075
Leak rate3 mbar · l · s-1 1.0 · 10-6 1.0 · 10-6 1.0 · 10
-6
1.0 · 10
-4
Max. inlet pressure Atmospheric pressure
Ambient operating °C 5 - 40 5 - 40 5 - 40 5 - 40 temperature range
Gas temperature at inlet °C max. 50 max. 50 max. 50 max. 50
Inlet connection DN 25 25 40 40
Exhaust connection DN 16 16 25 40
Cooling Air cooling
Protection class IP 20 20 20 20
Class of equipment Class 1
Miscellaneous With operating hours counter und purge gas connection
Water vapour tolerance
g/day 5 25 25 25 at 25 °C, humidity 60 %, with opened purge gas4 l · min-1 9 10 10 10
Description
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1.3.1 Motor Data
Motor data SC 5 D
Type Single-phase induction motor / Motor 4P / totally enclosed insulation class B IP 44 thermal protector TP 212 - automatic reset type
Power consumption W 150
Voltage V 100 115 200 230
Rated current 50 Hz A 2.6 1.3 1.6 60 Hz A 2.1 2.2 1.1 1.1
Speed at 50 Hz min-1 1430 – 1430 1440 60 Hz min-1 1730 1740 1730 1740
Noise level2at1m dB(A) ≤52
withpurgegasopen(ON) dB(A) ≤57
Direction of inlet Vertical
Dimensions (L x W x H) mm 308 x 214 x 225
Weight kg 14
Part numbers 133 100 133 000
Motor Data SC 15 D
Type Single ph. induction motor 4P Three-phase induction motor5 4P totally enclosed totally enclosed insulation class B / IP 44 insulation class B / IP 44 thermal protector TP 212 automatic reset type
Power consumption kW 0.4 0.4
Voltage V 100 115 200 230 200 208 230 380 400 415 460
Rated current 50 Hz A 4.8 - 2.6 2.4 1.6 - - 0.9 0.9 1.0 ­ 60 Hz A 4.8 4.3 2.8 2.4 1.9 1.9 1.8 - - - 1.0
Speed at 50 Hz min-1 1440 - 1430 1450 1420 - - 1440 1440 1440 ­ 60 Hz min-1 1710 1740 1700 1730 1660 1660 1690 - - - 1720
Noise level2at1m dB(A) ≤58
withpurgegasopen(ON) dB(A) ≤66
Direction of inlet Vertical
Dimensions (L x W x H) mm 400 x 252 x 336 370 x 252 x 336
Weight kg 25 23
Part numbers 133 101 133 001 133 003
Description
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Motor Data SC 30 D
Type Single-phase induction motor 4P Three-phase induction motor5 4P totally enclosed totally enclosed insulation class B / IP 44 insulation class B / IP 44 thermal protector TP 212 automatic reset type
Power consumption kW 0.6 0.6
Voltage V 100 115 200 230 200 208 230 380 400 415 460
Rated current 50 Hz A 8.5 - 4.3 3.9 2.7 - - 1.57 1.57 1.63 ­ 60 Hz A 10 8.6 4.8 4.0 2.8 2.6 2.5 - - - 1.47
Speed at 50 Hz min-1 1430 - 1430 1450 1460 - - 1470 1470 1470 ­ 60 Hz min-1 1660 1720 1690 1730 1740 1740 1760 - - - 1770
Noise level2at1m  dB(A) ≤62  ≤60  
withpurgegasopen(ON) dB(A) ≤70   ≤68
Direction of inlet Horizontal (arranged at the side)
Dimensions (L x W x H) mm 443 x 328 x 372 (443 x 298 x 397) 372 x 328 x 372 (372 x 298 x 397)
Weight kg 44 38
Part numbers 133 102 133 002 133 004
Motor Data SC 60 D
Type Three-phase induction motor5 4P totally enclosed insulation class B / IP44
Power consumption kW 1.4
Voltages V 200 208 230 380 400 415 460
Rated current 50 Hz A 5.5 -- -- 3.3 3.6 3.8 -- 60 Hz A 5.8 5.8 5.7 -- -- -- 3.5
Speed at 50 Hz min-1 1460 -- -- 1470 1470 1470 -- 60 Hz min-1 1730 1740 1750 -- -- -- 1760
Noise level2 at 1m dB(A) 67 with purge gas open (ON) dB(A) 74
Direction of inlet Horizontal (arranged at the side)
Dimensions (L x W x H) mm 467 x 390 x 421
Weight kg 60
Part number 133 008
*Cannot operate at 115V/50 Hz, 208V/50Hz, 230V/50Hz, 460V/50 Hz, 380V/60 Hz or 415V/60 Hz
Note 1: Pumping speed remains unchanged independently of whether the purge gas inlet is open or closed Note 2: Noise level is measured at ultimate pressure in an anechoic room Note 3: The leak rate is measured when the pump is stopped and the purge gas supply is closed (condition as delivered) Note 4: When the pump is delivered, the purge gas inlet is closed Note 5: The three-phase motors do not have internal thermal protection. Be sure to install the protection from the side of the remaining system.
Description
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Fig. 1.4 Pumping speed curves of the SCROLLVAC SC 5 D to SC 60 D
0,10
1,00
10,00
100,00
0,0010,010 0,100 1,00010,000 100,000 1000,000
50 Hz with and without Purge 60 Hz with and without Purge
SC5D
SC15D
SC30D
SC60D
Pumping Speed
Pressure
m3/h
mbar
Description
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1.3.2 Dimensions
Fig. 1.5 Dimensional drawing of the SC 5 D
SC 5 D
(Dimensions in mm)
Description
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Fig. 1.6 Dimensional drawing of the SC 15 D
3-phasig
1-phasig
SC 15 D
(Dimensions in mm)
Three-phase
Single-phase
Description
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Fig. 1.7 Dimensional drawing of the SC 30 D
3-phasig
1-phasig
SC 30 D
Fig. 1.8 Dimensional drawing of the SC 60 D
390
218
285
163
320
467
133
421
35055
42
168
SC 60 D
(Dimensions in mm)
Three-phase
Single-phase
Transport and Storage
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2 Transport and Storage
Lift the pump only at the provided handles, respectively crane eyelets.
Exclusively use lifting facilities with sufficient lifting capability. Never stand under the hanging pump when it is being moved.
Avoid any other orientations during transportation.
CAUTION
Installation
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3 Installation
3.1 Checking the Product
Check that the package is right-side-up and then open it.
Check that model of the product is one that you ordered.
Check that there is no damage. If there is any damage, file a damage claim with the carrier.
Remove inlet blank flange and outlet blank flange. If you operate the pump with blank flanges in place, it can cause damage.
Check that the silencer for the purge gas inlet is present in the plastic bag.
NOTICE
Fig. 3.1 Product check (SC 5 D / SC 15 D)
SC 5 D
SC 15 D
Plastic bag
Silencer
Clamp Blank flange O-ring
Inlet
Outlet
Clamp
Blank flange
O-ring
Plastic bag
Silencer
Clamp Blank flange
O-ring
Clamp
Blank flange
O-ring
Inlet
Outlet
Installation
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3.2 Conforming Use
SCROLLVAC pumps can pump gases and vapours, and evacuate vessels or vacuum systems in the fine vacuum range.
The pumps are suited for pumping water vapour within the specified water vapour tolerance limits. Avoid vapours that can condense into liquids when being compressed inside the pump, if these substances exceed the vapour tolerance of the pump.
Fig. 3.2 Product check (SC 30 D / SC 60 D)
Blank flange
O-ring
Clamp
Inlet
Outlet
SC 60 D
SC 30 D
Plastic bag
Silencer
Clamp
Blank flange
O-ring
Clamp
Blank flange
O-ring
Inlet
Outlet
Plastic bag
60 D
60 72
8
1,4
Installation
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3.3 Ambient Conditions
Danger of electric shock. Install in an area which is not exposed to moisture such as rain or steam. Moisture on electric power connections can cause bodily injury by short circuit or electric shock.
Danger of explosion and fire. Install in an area which is not exposed to explosives, flammable gas, or other related hazards. Otherwise, the pump can cause an explosion or fire.
Operate at an ambient temperature of 5 °C - 40 °C. Operating outside of this ambient temperature range can cause damage, fire or failure.
Ensure proper ventilation.
Install in a well-ventilated area. Poor ventilation can cause abnormal over­heating, fire or failure since the scroll pump is air-cooled.
Necessary ventilation air:
SC 5 D over 2 m3 · min
-1
SC 15 D over 4 m3 · min
-1
SC 30 D over 8 m3 · min
-1
SC 60 D over 12 m3 · min
-1
Install in a proper location. Install in an area which is not exposed to dust or corrosive gas. Failure to install in a proper location can result in damage or failure.
Debris can clog silencers reducing the effectiveness of the purge gas.
Install in an area which is not exposed to sunshine. Direct sunshine can cause high temperatures and failure.
DANGER
DANGER
Temperature
Avoid dust
Avoid direct sunlight
Installation
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3.4 Setting up the Pump
The SC 5 D and SC 15 D are equipped with a carrying handle for transport­ing. The SC 30 D and SC 60 D are provided with a crane eyelet for trans­porting and placement.
Use lifting devices with sufficient carrying capacity. Never stand beneath the suspended pump while it is being moved.
The place where the pump is installed should be free of dust or steel, stone and wood dust. Moreover, the location should be free of corrosive gases.
Install the pump on a stable horizontal floor surface (sloping by no more than 5 °, see Fig. 3.3). Installing the pump on a sloping surface can cause the pump to fail.
If the floor is unstable, secure the pump by using
4 x dia. 7 mm holes in the pump base (SC 5 D) or
4 x dia. 11 mm holes in the pump base (SC 15 D) or
4 x holes in the pump base for M10 screws and (SC 30 D)
4 x holes in the pump base for M10 screws and (SC 60 D).
When not observing these installation conditions, damage may occur, or performance or service life may be impaired.
CAUTION
NOTICE
Fig. 3.3 Install on a firm, level floor
Angle < 5°
Installation
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3.5 Electrical Connections
Wiring must be done by a qualified electrician. Otherwise, electric shock or fire may occur.
Turn off the incoming main electrical power before wiring the pump. Failure to do so can cause injury from electric shock.
Check eIectric power and voltage before doing the wiring.
The three-phase motor can be operated off two different mains voltages: either 200/380V 50 Hz or 208/460 V 60 Hz.
The single-phase motor can be operated off two different mains voltages: either 100/200V 50 Hz or 115/208-230V 60 Hz.
Check mains voltage and wiring.
3.5.1 Single-phase Motors
Be sure to install a reliable main disconnect switch (or breaker) for emer­gency stop. In addition, shut off the SC 5 D by turning off the switch on the motor. Failure to do so can cause damage or fire.
The single-phase motor has an internal thermal protector. The motor restarts without warning after the protector trips back.
CE Requirements
Min. circuit current capacity of conductor is 10 A. Max. branch circuit breaker is 15 A (industrial rated).
Protect the motor by installing the recommended breaker (refer to Table 1). Failure to do so can cause electrical shock or fire.
DANGER
NOTICE
DANGER
DANGER
Installation
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Table 1: Single-phase connection
V Hz Rated current for the mains circuit breaker - A
SC 5 D SC 15 D SC 30 D
100 50 3.0 6.0 10.7
100 60 2.5 6.0 12.5
115 60 2.5 5.4 10.8
200 50 1.5 3.0 5.4
200 60 1.3 3.2 6.0
230 50 1.9 2.7 4.9
230 60 1.3 2.7 5.0
Installation Involving Different Mains Voltages
This vacuum pump must be equipped with a mains circuit breaker in accord­ance with requirements of EN 60204-1. It is recommended to use a circuit breaker as main breaker which is suitable for isolation according to EN 60947-2 and is equipped with an operating handle which is lockable in the OFF position and complies with the other requirements of EN 60947-3.
Remove the terminal cover of the motor and check the terminal block inside. The wiring diagram is shown inside the terminal cover.
You can change between 100-115 V and 200-230 V connection by changing the links. If you want to change the connection, remove the four nuts for the power terminal and change the links as illustrated in Figure 3.4. Two links are used at the 200-230 V connection. Connect the power cord through the cable-gland on the bottom side of terminal blocks.
SC 5 D
SC 15 D / SC 30 D
Fig. 3.4 Single-phase connection
200-230 V mains connection (EU wiring)
100-115 V mains connection (US wiring)
Connection for the electric power supply
Link (two pieces)
Terminal block
Grounding connection
M5 screw
M4 nut
Installation
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Activate the emergency stop by the main disconnect switch or breaker.
Protect the motor with a breaker.
Use power cord and ground wire rated at greater than 10 A.
Use round type terminal.
Fit cable-gland.
Connect ground wire to ground terminal.
After each modification of power supply cable wiring a new electrical safety test has to be done according to the national rules.
Operate pump with inlet open, and check that air comes out from outlet.
If you plan to switch the pump ON-OFF with remote control, check the pump’s rotation direction before connecting it to the vacuum system.
When checking rotation direction, avoid dropping foreign matter into inlet. Dropping foreign matter into the pump can cause failure.
DANGER
NOTICE
Fig. 3.5 Checking the direction of rotation after having provided the wiring
Viewed from the motor side, clockwise direction of rotation
Direction of rotation
Direction indicating arrow
Motor
Fig. 3.6 Prevent foreign matter from entering into the pump
Foreign matter
Inlet
Installation
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3.5.2 Three-phase Motors
For SC 15 D / 30 D / 60 D only
Be sure to install a reliable main disconnect switch (or breaker) which meets the IEC standard for emergency stop. Failure to do so can cause damage or fire.
CE Requirements
The 3-phase motor is not protected. External protection must be provided.
Min. circuit current capacity of the conductors is: SC 15 D - 3-phase 7 A SC 30 D - 3-phase 15 A SC 60 D - 3-phase 15 A
The main circuit breaker must be rated for the following maximum currents: SC 15 D - 15 A SC 30 D - 15 A SC 60 D - 15 A
Protect the motor by installing the recommended breaker. Failure to do so can result in injury from electrical shock or fire.
Use a power cord and ground wire of over 2 mm2 (rated at 7 A, 3-phase for SC 15 D) / (rated at 15 A, 3-phase for SC 30 D) / (rated at 15 A, 3-phase for SC 60 D).
When using power cords which are only rated for lower currents, there then exists the risk of excessively heating the wires (risk of starting a fire).
Firmly fit proper round crimp style terminals to electric cord using the appropriate tool and connect to motor terminal. If the connection is loose, it can cause bodily injury or electrical fire
DANGER
DANGER
Fig. 3.7 Three-phase connection
SC 15 D / 30 D / SC 60 D
208-230 V connection
(as delivered)
(Asia / USA)
380-460 V connection
(Europe)
Links
Grounding connec­tion screw M5
Terminal block
Mains connection Nut M4
Installation
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Table 2: Three-phase connection
V Hz Rated current for mains power circuit breaker- A
SC 15 D SC 30 D SC 60 D
200 50 1.8 3.1 5.9
200 60 2.2 3.2 6.2
208 60 2.2 3.0 6.2
230 60 2.2 2.9 6.1
380 50 1.1 1.8 3.7
415 50 1.2 1.9 4.0
460 60 1.2 1.7 3.9
Be sure to connect the electric cord to the terminals by using cable-gland the 20 mm dia. hole at motor terminal box. If the connection is loose, it can cause bodily injury or electrical fire.
Firmly connected the ground cable of the power cord within the motor ter­minal box. If this connection is loose, this may then cause injury or electric shock.
You can change to 208-230 V or 380-460 V connection by changing the links. It is wired to 208-230 V connection when delivered to you. If you want to change to 380-460 V connection, remove the electric source terminal M4 nuts and change the links as illustrated in Figure 3.8. Connect the power cord through the cable-gland on the bottom side of terminal box. Connect L1-L2-L3 to U1-V1-W 1 terminals of the motor, respectively.
Activate the emergency stop by the main disconnect switch or breaker.
Protect the motor with a breaker.
Use a power cord and ground wire rated for currents over 10A.
Use round type terminal.
Fit cable-gland.
Connect ground wire to ground terminal.
After each modification of power supply cable wiring, a new electrical safe­ty test has to be done according to the national rules.
DANGER
DANGER
Installation
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Operate the pump with inlet open, and check that air comes out from outlet.
If you plan to switch the pump ON-OFF with remote control, check the pump’s rotation direction before connecting it to the vacuum system.
When checking rotation, avoid dropping foreign matter into the inlet. Dropping foreign matter into the pump can cause failure.
If the direction of rotation is wrong, ensure that the incoming power is OFF and then interchange two of the input leads.
NOTICE
Fig. 3.8 Checking the direction of rotation after having provided the wiring
Viewed from the motor side, clockwise direction of rotation!
Direction of rotation
Direction indicating arrow
Motor
Fig. 3.9 Prevent foreign matter from entering into the pump
Foreign matter
Inlet
Installation
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3.6 Connection to the Vacuum System
Inlet of the SC 5 D is DN 25 and the exhaust is DN 16.
Inlet of the SC 15 D is DN 25 and the exhaust is DN 16.
Inlet of the SC 30 D is DN 40 and the exhaust is DN 25.
Inlet of the SC 60 D is DN 40 and the exhaust is DN 40.
Install an isolation valve between the vacuum chamber and the pump’s inlet to prevent the drawback of debris from the vacuum pump into the vacuum chamber during start-up or shutdown.
We recommend the use of an automatic valve as isolation valve which closes during power failure to prevent the drawback of debris from inside the pump into the vacuum chamber.
Install a purge gas valve between the isolation valve and the pump’s inlet. Opening this purge gas valve during operation removes dirt and water vapour from the pump.
Use the clean connecting tubing between vacuum chamber and vacuum pump. We recommend the use of flexible tubing between the inlet of pump and the vacuum chamber so that the pump’s vibration is not transmitted to the vacuum chamber.
When connecting an exhaust line to the outlet of the vacuum pump, we recommend the following maximum straight length:
SC 5 D: 30 m DN 16 line
SC 15 D: 5 m DN 16 line
SC 30 D: 15 m DN 25 line
SC 60 D: 40 m DN 40 line
Make sure that the exhaust line is not clogged during operation.
Ensure that the pressure at the pump’s exhaust is at atmospheric pressure.
Fig. 3.10 Block diagram of the connection to the vacuum system
Exhaust line
Vacuum chamber
Isolation valve
(automatic valve)
Additional purge
gas valve
Inlet
Outlet
Vacuum pump
Operation
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4 Operation
Do not pump hazardous gases to humans, or explosive, flammable, toxic or corrosive gases or substances which contain chemicals, solvents or powders. Pumping such gases can cause bodily injury from exposure to harmful substances, explosion or fire.
Never put your fingers or foreign matter into ventilation holes of the fan cover, motor set or clearance between cooling fans of stage 1 and stage
2. If done, you can injure your fingers or foreign matter can blow into your eyes.
In order to ensure an adequate air supply, the front side of SCOLLVAC SC 60 D must not be obstructed.
DANGER
NOTICE
Pump clean gas!
Pump clean gas!
SC 5 D / SC 15 D
SC 30 D / SC 60 D
Fig. 4.1 Never pump hazardous gases
Fig. 4.2 Hazardous points on the pump
Finger, foreign matter
Fan cover
Ventilation opening for the motor
Finger, foreign matter
Finger, foreign matter
Clearance for cooling fins of stage 1 and stage 2
Operation
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Never remove or alter safety equipment or covers. Removing or altering this equipment can cause electric shock or bodily injury by rotating objects. Operate at the pump only with the fan cover and the terminal cover in place. Operate in the single-phase pump only with the capacitor cover in place.
4.1 Start-up
Remove blank flanges from the inlet and outlet before starting the pump. Operation with blank flanges can cause damage.
If you will be pumping humid air or condensable vapors, open the purge gas valve (refer to Sec. 4.3) before starting the pump as described below.
The pump takes 6-8 hours to reach its ultimate pressure during its initial start-up or after a long idle period.
Close the inlet isolation valve and continue operation for further 6-8 hours. Open the purge gas valve for 3-5 seconds to atmosphere 2-3 times per hour. While the pump was off, moisture may have entered the pump extending the time needed to reach ultimate pressure.
Close the isolation valve between the vacuum pump and vacuum chamber during start-up and shutdown of pump. Otherwise, debris from the pump can be drawn back into the vacuum chamber.
When restarting a pump that is already at operating temperature, open the purge gas valve for 3-5 seconds to atmosphere before restarting the pump. Otherwise, the pump‘s temperature can become unbalanced causing it to fail.
DANGER
NOTICE
Fig. 4.3 Never alter equipment
Fan cover
Capacitor cover
Terminal cover
Operation
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ZProceed as follows to start the pump:
1. Close the isolation valve to prevent drawback of debris from the vacuum pump into vacuum chamber (open the purge gas valve if one is installed).
2. Switch the vacuum pump ON.
3. Open the isolation valve (close purge gas valve if one is installed) and pump the vacuum chamber.
4.2 Pumping
Operating the pump continuously near its ultimate pressure (for example, backing a turbomolecular pump) can cause deposits of foreign matter or moisture in the pump resulting in failure.
Operate the pump with the purge gas valve open (see Sec. 4.3 “Purge Gas Operation”), or close the isolation valve and open the purge gas valve for 3-5 seconds to atmosphere several times once a day to remove foreign matter from inside the pump.
Operate at specified temperature
When pumping vapour, the inlet gas temperature must be Iess than 50 °C. When vapour temperature is more than 50 °C, install a chiller or trap in the piping between the vacuum chamber and the pump to reduce the inlet vapour temperature to less than 50 °C. Pumping vapour of over 50 °C can cause failure.
4.3 Purge Gas Operation (pumping of vapours)
When pumping vapour, open the purge gas port of the SCROLLVAC. If you pump vapour with the purge gas valve port closed, condensed moisture remains in the pump, resulting in failure.
Use care to avoid damaging the purge gas valve port (especially the silenc­er).
When the purge gas valve is open, noise level increases and ultimate pres­sure deteriorates slightly.
Purpose of the Purge Gas
The moisture volume drawn into pump varies depending on the temperature and pressure in the vacuum chamber. Pumping humid gas can result in moisture condensing in the pump. This remaining moisture can cause a dete­rioration of the ultimate pressure or pump failure. When the vacuum chamber contains gas with humidity of over 60 % RH, the pump must be operated with the purge gas valve open. Operating the pump with the purge gas valve open removes the moisture which allows the pump to reach its ultimate pres­sure.
NOTICE
Operation
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Never change the purge gas conditions during operation (ON/OFF)
Open or close the purge gas valve port only after shutting down the pump. Opening or closing the purge gas valve during operation can cause the pump to fail and cause bodily injury.
To open the purge gas supply, shutdown the pump, remove the plug from the purge gas port and screw the silencer into the purge gas port. (Fig. 4.4).
To close the purge gas valve, shutdown the pump. Remove the silencer from the purge gas valve port and replace it with the plug. Lightly tighten the plug with a wrench.
When supplying nitrogen gas or dry air to the purge gas valve port, set the pressure equivalent to atmospheric pressure while keeping the flow below:
9 l · min-1 for the SC 5 D or
10 l · min-1 for the SC 15 D, SC 30 D and SC 60 D.
Exceeding a purge gas flow of 9 or 10 l/min cause pump failure.
NOTICE
SC 5 D
Fig. 4.4 Setting up the pump for purge gas operation
SC 15 D
Remove screw
Screw in silencer
Remove screw
Screw in silencer
Purge gas port
SC 30 D
Purge gas inlet
Remove screw
Screw in silencer
SC 60 D
Remove screw
Screw in silencer
Purge gas inlet
Purge gas port
Operation
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4.4 Shutdown
After vapour has been pumped, continue to operate the pump with the purge gas valve open for over one hour. If you close the purge gas valve port or stop the pump soon after vapour has been pumped, condensed moisture remains in the pump, resulting in failure.
To prevent the drawback of debris from the vacuum pump into vacuum chamber during shutdown, close the isolation valve (open the purge gas valve if one is installed).
Switch the vacuum pump off.
When the pump stops, atmospheric air is drawn back from the purge gas valve port to the inside of pump, and pressure inside pump rises to about atmospheric pressure. To maintain vacuum in the vacuum chamber and pre­vent the drawback of debris from vacuum pump into vacuum chamber, close the isolation valve to the vacuum chamber before shutting off the pump.
Maintenance
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5 Maintenance
Neglecting maintenance and inspection can cause poor performance and pump failure.
To remove debris accumulated in the vacuum pump, operate the pump seve­ral times for 3-5 seconds (once a day) with its inlet open to atmospheric air (or open the purge gas valve if one is installed).
Allow the pump to cool down before doing maintenance. Performing main­tenance immediately after shutdown can cause bodily injury such as burns.
Be careful of automatic restart The thermal protection on the single-phase motor automatically resets. This motor restarts without warning after the protector trips back. Be sure to switch off the electric power before maintenance or inspection.
Switch off electric source Be sure to switch off the electrical power before maintenance or inspec­tion. Failure to do so can cause bodily injury from electric shock or rotating objects.
More frequent maintenance is required if the ambient temperature is too high. The maintenance interval is based on 5 - 40 °C ambient temperature and
25°Caverageyearlytemperature.
Shorten the maintenance interval if the ambient temperature is higher. Otherwise, the pump may fail prematurely.
The maintenance schedule assumes that the pump is exposed to clean gas only.
You must shorten the maintenance interval when pumping vapour since vapour temperature, disposal volume, disposal frequency and substances in the vapour influence the pump‘s operation.
NOTICE
DANGER
Maintenance
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Fan cover
Fan
Electric shock!
During inspection and maintenance work keep the power supply switched off.
SC 30 D / SC 60 D
SC 5 D / SC 15 D
Fig. 5.2
During inspection and maintenance work keep the power supply switched off.
Electric shock!
Fan
Fan cover
Fan
Maintenance
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5.1 Table - Maintenance
When the maintenance interval has been reached, contact Leybold to arran­ge the required maintenance. Never disassemble, reassemble or alter the pump yourself. We are not responsible for any accidents caused by disas­sembly, assembly or alteration which was done by the user or non-specialist.
Maintenance interval
Where to inspect Yearly or every Every two years or After having Remarks 8,000 hours every 16,000 hours pumped vapours 400x
Ball bearing
grease /
Tip seal
Seal
O-ring
Exhaust valve
Purge
Pin crank
Stopper
Vacuum pump itself inside cleaning / inside cleaning / inside cleaning /
Small maintenance kit Large maintenance kit Replace in case of malfunction
Note 1: Exclusively use the specified DIS grease. Note 2 : The maintenance interval is the time interval or running hours whichever is reached first.
Maintenance
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5.2 Leybold Service
Whenever you send us equipment, indicate whether the equipment is conta­minated or is free of substances which could pose a health hazard. If it is contaminated, specify exactly which substances are involved. You must use the form we have prepared for this purpose.
A copy of the form has been reproduced at the end of these Operating Instructions: “Declaration of Contamination for Compressors, Vacuum Pumps and Components”. Another suitable form is available from www.leybold.com Documents Download Documents.
Attach the form to the equipment or enclose it with the equipment.
This statement detailing the type of contamination is required to satisfy legal requirements and for the protection of our employees.
We must return to the sender any equipment which is not accompanied by a contamination statement.
Pack the pump in such a way, that it will not be damaged during shipping and so that any contaminants are not released from the package.
5.3 Waste Disposal
The pump may be contaminated by the process or by environmental influ­ences. In this case it must be decontaminated in accordance with the rele­vant regulations. We offer this service at fixed prices. Further details are available upon request.
Contaminated parts can be detrimental to health and environment. Before beginning to work, find out whether any parts are contaminated. Adhere to the relevant regulations and take the necessary precautions when handling contaminated parts.
Separate clean components according to their materials, and dispose of accordingly.
If you send equipment to Leybold mind the regulations given in Section 5.2. “Leybold Service”.
WARNING
WARNING
Troubleshooting
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6 Troubleshooting
If the pump malfunctions, please refer to the following chart for help in solving the problems. If you cannot solve the problem, please contact Leybold.
Fault Possible cause Remedy
Pump does not rotate. Breaker malfunction. Inspect and repair.
Wiring becomes loose or cut. Repair or replace.
Voltage drops. Check length and size of cable.
Motor malfunctions. Inspect and repair.
Pump malfunctions. Inspect and repair.
SC 5 D only Switch is turned OFF. Turn switch ON.
SC 5 D only ON-OFF switch is damaged. Replace.
Thermal protector trips. Inspect connection
Inspect voltage.
Inspect and repair.
Ultimate pressure is insufficient. Air leaks for pumping. Check tightness of piping.
Moisture or solvent has condensed Open inlet to atmosphere and operate in pump. for a few minutes and then operate for about 24 hours with the inlet closed.
Install a trap or a filter to prevent water and solvent from entering the pump.
O-ring is damaged. Replace.
Purge gas valve port is clogged. Clean silencer. - Replace
Abnormal sound, vibration. Connections loose. Tighten connections.
The pump is not level. Level the pump.
Foreign matter enters inside of Pump. Inspect and clean.
Failure of exhaust valve. Inspect and replace.
Failure of motor. Inspect and replace.
Failure of pump. Inspect and change resp. replace.
Spare Parts
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7 Spare Parts
Part No. for SCROLLVAC
SC 5 D SC 15 D SC 30 D SC 60 D
Small maintenance kit (after 8,000 h) Minor Kit
EK 870000496 EK 870000497 EK 870000498 EK 870000519
Large maintenance kit (after 16,000 h) Major Kit
EK 870000499 EK 870000500 EK 870000501 EK 870000520
Toolkit EK 870000502 EK 870000503 EK 870000503 EK 870000521
Scroll profiled seal (Tip Seal) E 870000510 E 870000511 E 870000512 E 870000522
Shaft installation kit (Pin Crank Kit) EK 870000507 EK 870000508 EK 870000509 EK 870000523
Eccentric shaft EK 870000504 EK 870000505 EK 870000506 EK 870000534
Airflush inlet filter EK 870000515 EK 870000515 EK 870000515 EK 870000515
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EC Declaration of Conformity
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Declaration of Contamination of Compressors, Vacuum Pumps and Components
The repair and / or servicing of compressors, va cuum pumps and components will be carried out only if a correctly completed declaration has been submitted. Non-completion will result in delay
. The manufacturer can refuse to accept any equipment without a declaration.
A separate declaration has to be completed for each single component.
This declaration may be completed and signed only by authorized and qualified staff.
Customer/Dep./Institute : Reason for return: applicable please mark Address : Repair: chargeable warranty
Exchange: chargeable warranty
Exchange already arranged / received
Person to contact: Return only: rent loan for credit Phone : Fax: Calibration: DKD Factory-calibr.
End user: Quality test certificate DIN 55350-18-4.2.1
A. Description of the Leybold product:
Failure description:
Material description : Catalog number: Additional parts: Serial number: Application-Tool: Type of oil (ForeVacuum-Pumps) : Application- Process:
B. Condition of the equipment
No1) Yes No Contamination : No1) Yes
11.
. Has the equipment been used
toxic
2. Drained (Product/service fluid)
corrosive
3. All openings sealed airtight
flammable
4. Purged
explosive 2)
If yes, which cleaning agent
radioactive
2)
and which method of cleaning
microbiological
2)
1)
If answered with “No”, go to D. other harmful substances
C. Description of processed substances (Please fill in absolutely)
1. What substances have come into contact with the equipment ?
Trade name and / or chemical term of service fluids and substances processed, properties of the substances According to safety data sheet (e.g. toxic, inflammable, corrosive, radioactive)
X Tradename: Chemical name:
a) b) c) d)
No Yes
2. Are these substances harmful ?
3. Dangerous decomposition products when heated ? If yes, which ?
2)
Components contaminated by microbiological, explosive or radioactive products/substances will not be accepted without written
evidence of decontamination.
D. Legally binding declaration I / we hereby declare that the information supplied on this form is accurate and sufficient to judge any contamination level.
Name of authorized person (block letters) :
Date signature of authorized person
firm stamp
Notes
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Headquarter Leybold GmbH
Bonner Strasse 498 D-50968 Cologne T: +49-(0)221-347-0 F: +49-(0)221-347-1250 info@leybold.com
Germany
Leybold GmbH
Sales, Service, Support Center (3SC) Bonner Strasse 498 D-50968 Cologne T:
+49-(0)221-347 1234
F:
+49-(0)221-347 31234
sales@leybold.com www.leybold.com
Leybold GmbH Sales Area North
Branch Office Berlin Industriestrasse 10b D-12099 Berlin T:
+49-(0)30-435 609 0
F:
+49-(0)30-435 609 10
sales.bn@leybold.com
Leybold GmbH Sales Office South
Branch Office Munich Karl-Hammerschmidt-Strasse 34 D-85609 Aschheim-Dornach T:
+49-(0)89-357 33 9-10
F:
+49-(0)89-357 33 9-33
sales.mn@leybold.com service.mn@leybold.com
Leybold Dresden GmbH Service Competence Center
Zur Wetterwarte 50, Haus 304 D-01109 Dresden Service: T:
+49-(0)351-88 55 00
F:
+49-(0)351-88 55 041
info.dr@leybold.com
Europe
Belgium
Leybold Nederland B.V. Belgisch bijkantoor
Leuvensesteenweg 542-9A B-1930 Zaventem Sales: T:
+32-2-711 00 83
F:
+32-2-720 83 38
sales.zv@leybold.com Service: T:
+32-2-711 00 82
F:
+32-2-720 83 38
service.zv@leybold.com
France
Leybold France S.A.S.
Parc du Technopolis, Bâtiment Beta 3, Avenue du Canada F-91940 Les Ulis cedex Sales and Service: T:
+33-1-69 82 48 00
F:
+33-1-69 07 57 38
info.ctb@leybold.com sales.ctb@leybold.com
Leybold France S.A.S.
Valence Factory 640, Rue A. Bergès B.P. 107 F-26501 Bourg-lès-Valence Cedex T:
+33-4-75 82 33 00
F:
+33-4-75 82 92 69
marketing.vc@leybold.com
Great Britain
Leybold UK LTD.
Unit 9 Silverglade Business Park Leatherhead Road Chessington Surrey (London) KT9 2QL Sales: T: +44-13-7273 7300 F: +44-13-7273 7301 sales.ln@leybold.com Service: T: +44-13-7273 7320 F: +44-13-7273 7303 service.ln@leybold.com
Italy
Leybold Italia S.r.l.
Via Trasimeno 8 I-20128 Mailand Sales: T: +39-02-27 22 31 F: +39-02-27 20 96 41 sales.mi@leybold.com Service: T: +39-02-27 22 31 F: +39-02-27 22 32 17 service.mi@leybold.com
Netherlands
Leybold Nederland B.V.
Floridadreef 102 NL-3565 AM Utrecht Sales and Service: T: +31-(30) 242 63 30 F: +31-(30) 242 63 31 sales.ut@leybold.com service.ut@leybold.com
Switzerland
Leybold Schweiz AG, Pfäffikon
Churerstrasse 120 CH-8808 Pfäffikon Warehouse and shipping address: Riedthofstrasse 214 CH-8105 Regensdorf Sales: T: +41-44-308 40 50 F: +41-44-302 43 73 sales.zh@leybold.com Service: T: +41-44-308 40 62 F: +41-44-308 40 60 service.zh@leybold.com
Spain
Leybold Spain, S.A.
C/. Huelva, 7 E-08940 Cornellà de Llobregat (Barcelona) Sales: T: +34-93-666 43 11 F: +34-93-666 43 70 sales.ba@leybold.com Service: T: +34-93-666 46 11 F: +34-93-685 43 70 service.ba@leybold.com
America
USA
Leybold USA Inc.
5700 Mellon Road USA-Export, PA 15632 T: +1-724-327-5700 F: +1-724-325-3577 info.ex@leybold.com Sales: T: +1-724-327-5700 F: +1-724-333-1217 Service: T: +1-724-327-5700 F: +1-724-325-3577
Brazil
Leybold do Brasil
Rod. Vice-Prefeito Hermenegildo Tonolli, nº. 4413 - 6B Distrito Industrial Jundiaí - SP CEP 13.213-086 Sales and Service: T: +55 11 3395 3180 F: +55 11 99467 5934 sales.ju@leybold.com service.ju@leybold.com
Asia
P. R. China
Leybold (Tianjin) International Trade Co. Ltd.
Beichen Economic Development Area (BEDA), No. 8 Western Shuangchen Road Tianjin 300400 China Sales and Service: T: +86-22-2697 0808 F: +86-22-2697 4061 F: +86-22-2697 2017 sales.tj@leybold.com service.tj@leybold.com
India
Leybold India Pvt Ltd.
No. 82(P), 4th Phase K.I.A.D.B. Plot Bommasandra Industrial Area Bangalore - 560 099 Indien Sales and Service: T: +91-80-2783 9925 F: +91-80-2783 9926 sales.bgl@leybold.com service.bgl@leybold.com
Japan
Leybold Japan Co., Ltd.
Headquarters Shin-Yokohama A.K.Bldg., 4th floor 3-23-3, Shin-Yokohama Kohoku-ku, Yokohama-shi Kanawaga 222-0033 Japan Sales: T: +81-45-471-3330 F: +81-45-471-3323 sales.yh@leybold.com
Leybold Japan Co., Ltd.
Tsukuba Technical Service Center 1959, Kami-yokoba Tsukuba-shi, Ibaraki-shi 305-0854 Japan Service: T: +81-29 839 5480 F: +81-29 839 5485 service.iik@leybold.com
Malaysia
Leybold Malaysia Leybold Singapore Pte Ltd.
No. 1 Jalan Hi-Tech 2/6 Kulim Hi-Tech Park Kulim, Kedah Darul Aman 09000 Malaysia Sales and Service: T: +604 4020 222 F: +604 4020 221 sales.ku@leybold.com service.ku@leybold.com
South Korea
Leybold Korea Ltd.
3F. Jellzone 2 Tower Jeongja-dong 159-4 Bundang-gu Sungnam-si Gyeonggi-do Bundang 463-384, Korea Sales: T: +82-31 785 1367 F: +82-31 785 1359 sales.bd@leybold.com Service: 623-7, Upsung-Dong Cheonan-Si Chungcheongnam-Do Korea 330-290 T: +82-41 589 3035 F: +82-41 588 0166 service.cn@leybold.com
Singapore
Leybold Singapore Pte Ltd.
8 Commonwealth Lane #01-01 Singapore 149555 Singapore Sales and Service: T: +65-6303 7030 F: +65-6773 0039 sales.sg@leybold.com service.sg@leybold.com
Taiwan
Leybold Taiwan Ltd.
No 416-1, Sec. 3 Chunghsin Rd., Chutung Hsinchu County 310 Taiwan, R.O.C. Sales and Service: T: +886-3-500 1688 F: +886-3-583 3999 sales.hc@leybold.com service.hc@leybold.com
Sales and Service
LVCorp_13786_2016 10.16
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