Scout Warrior User And Technical Manual

Warrior

Sport Wheelchair

User and Technical Manual

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General information

The Warrior Sport Wheelchair is designed for indoor sport use only. It is a high performance
wheelchair and requires sufficient physical and cognitive capabilities from the user.

Optimal and safe use of the wheelchair requires correct setup of the chair, read this instruction
manual carefully before use of the wheelchair.

Have the wheelchair setup properly by your dealer or an experienced engineer.
The wheelchair is standard equipped with a lap belt and it is strongly advised to use this belt when
driving the chair.

Scout Mobility is constantly striving for improvements of the products. Descriptions and pictures in
this manual can therefor differ from the actual situation on your wheelchair.
In case of any doubts regarding technical issues please contact your dealer for more detailed
information. For custom built Warrior sport chairs, always contact your dealer for setting up or
adjusting the chair.

Programming of the wheelchair is only to be done by experienced and skilled engineers. Incorrect
programming can cause dangerous situations and can cause serious injuries. Always contact your
dealer for questions or remarks on programming.

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Content

General information ................................................................................................................................ 2

Content .................................................................................................................................................... 3

1. Setting up and using the wheelchair ................................................................................................... 4

1.1 Using the Locking Bar .................................................................................................................... 4

1.2 Adjusting rear castors .................................................................................................................... 4

1.3 Cooling Fans .................................................................................................................................. 5

1.4 Charging the Batteries ................................................................................................................... 5

1.5 Removing Cushions ....................................................................................................................... 5

2. Seating Adjustments ............................................................................................................................ 6

2.1 Seat Width ..................................................................................................................................... 6

2.2 Seat Height and Seat Angle ........................................................................................................... 6

2.3 Seat Depth and Center of Gravity Position ................................................................................... 6

2.4 Backrest Angle ............................................................................................................................... 7

2.5 Armrest Height .............................................................................................................................. 7

2.6 Armrest Depth ............................................................................................................................... 7

2.7 Adjusting Remote Height .............................................................................................................. 8

2.8 Adjusting Remote Depth ............................................................................................................... 8

2.9 Adjusting Remote Angle ................................................................................................................ 8

2.10 Adjusting Foot Plate Height ......................................................................................................... 9

2.11 Adjusting Foot Plate Angle and Depth ........................................................................................ 9

2.12 Adjusting Front Protection Bar .................................................................................................... 9

2.13 Adjusting Backrest Height ......................................................................................................... 10

3 Maintenance and Service ................................................................................................................... 10

3.1 Accessing Batteries ...................................................................................................................... 10

3.2 Replacing Tire .............................................................................................................................. 11

3.3 Replacing Motor .......................................................................................................................... 11

3.4 Cleaning or replacing Motor Brushes .......................................................................................... 11

4 Spare Parts and Accessories ............................................................................................................... 12

4.1 Electronic Diagram and Parts ...................................................................................................... 12

4.2 Carrier Parts ................................................................................................................................ 13

4.3 Bumper Parts ............................................................................................................................... 14

4.4 Seating Parts ................................................................................................................................ 15

4.5 Accessories .................................................................................................................................. 16

4.4.1 Fixed Stick Adapter ............................................................................................................... 16

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1. Setting up and using the wheelchair

1.1 Using the Locking Bar

The Locking Bar provides a possibility to unlock the rear castor position and climb small obstacles and
ramps with the Warrior. When the rear castors are unlocked the maximum speed of the wheelchair
is automatically reduced for safety reasons. It is advised not to use Match drive Profiles when the
Locking Bar is unlocked.

To unlock :

• Pull the Plunger Bolt (1)

• Lift the Locking Bar (2) and release

the Plunger Bolt.
To lock :

• Push the Locking bar down until you

hear the Plunger Bolt Click

1.2 Adjusting rear castors

• For safe and optimal use of the

Warrior wheelchair, the rear castors
need to be correctly adjusted to
ensure stability of the wheelchair
during use.

• Set the tire pressure of the drive

wheels to 2.5 bar

• Have the user sit in the chair

• Lock the rear frame by pushing the

locking lever down until you hear
the securing pin click (see § 1.1)

• Loosen the upper M20 nut (1) on

the rear castor axles.

• Adjust the lower M20 (2) nut until

the rear castor firmly touches the
floor.

•

Retighten the upper nuts (approx.
25 – 30 Nm)

Note :
Wear on the drive wheel tires, tire pressure and user weight can influence the correct height position
of the rear castors. It is important that the correct adjustment of the rear castors is checked before
every use of the chair.

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1.3 Cooling Fans

•

Both motors and the Power Module
have a fan for optimal cooling to
extend the life of these
components.

•

The cooling fans have an on-off
switch (1) and a fuse (2) at the front
of the chair. Always use the cooling
during games and training sessions.

•

After the match or training, always
keep the fans running for at least 10
minutes.

•

The cooling fans are all identical and

•

interchangeable.

1.4 Charging the Batteries

• The Warrior is standard supplied

with a 12 A charger. For this charger
an external charging socket (1) is
present in the wheelchair.

• The charging socket in the remote

(2) may only be used for chargers
less than 12 A.

1.5 Removing Cushions

Seat Cushion :

• Lift seat Cushion firmly up at front

(1)

• Pull seat cushion away from

backrest (2)

Backrest :

• Slide clips on backrest frame

upward (3)

• Remove back rest cushion (4)

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2. Seating Adjustments

2.1 Seat Width

• Loosen set screws (1) at back of

seat frame.

• Slide armrest supports to required

width (2)

• Re-tighten screws (1).

2.2 Seat Height and Seat Angle

• Remove bolts and spacer (1) at

front of the seat frame

• Loosen (but not remove) the bolts

(2) at the rear of the seat frame

• Remove the bolts (3) from the

square tubes

• Hold the seat frame in the desired

height and tighten the bolts (4) in
the square tubes

• Put the seat frame in the desired

angle and tighten the bolts and
spacer (1) at the front of the seat
frame

2.3 Seat Depth and Center of Gravity Position

• Loosen but do not remove the bolts

(1) at both sides of the seat frame.

• Slide the front seat frame forward

and/or the rear frame rearward for
the required position

• Retighten the bolts (1)

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2.4 Backrest Angle

• Loosen the screws in the backrest

(1)

• Remove the small screws (2)

• Set the backrest in the required

angle (4 different positions) and re­tighten the small screws

2.5 Armrest Height

• Loosen set screw (1)

• Set arm rest at required height (2)

• Re-tighten screw

• Re-route cable if needed.

2.6 Armrest Depth

• Loosen the screws (1)

• Slide the armpad in the required

position (2)

• Re-tighten the screws

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2.7 Adjusting Remote Height

• Loosen the screw (1)

• Remove screw (2)

• Put remote in required position

• Re-tighten screws

2.8 Adjusting Remote Depth

• Loosen the screws (1)

• Slide remote in required position

• Re-tighten screws

• Re-route cable if needed

2.9 Adjusting Remote Angle

• Loosen the screws (1)

• Rotate remote in required position

• Re-tighten screws

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2.10 Adjusting Foot Plate Height

• Loosen and remove the screws (1)

• Put the foot Plate in the required

position

• Retighten the screws

•

2.11 Adjusting Foot Plate Angle and Depth

• Loosen screws (1)

• Remove the screws (2)

• Set Foot plate in the required

position in angle and depth

• Check foot plate ground clearance

for free ball height. If needed adjust
foot plate height (see 2.10)

• Retighten screws

2.12 Adjusting Front Protection Bar

• Loosen screws (1)

• Remove screws (2)

• Set Protection Bar in required depth

position

• Retighten screws

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2.13 Adjusting Backrest Height

• Loosen but do not remove screws

(1) on both sides of backrest

• Slide backrest cushion in required

position

• Retighten screws (do not

overtighten!)

• For removal of backrest cushion and

easier sliding of cushion slide clips
(2) upward

3 Maintenance and Service

3.1 Accessing Batteries

• Remove Seat Cushion (see § 1.5)

• Remove Power Module Cover (1)

and disconnect fan

• Disconnect buscable from Power

Module

• Remove screws (2) on both sides of

seat frame

• Flip entire seat frame to the front of

the chair (3) and make sure it is
secure

• Remove Battery cover (velcro)

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3.2 Replacing Tire

• Remove Side Protector (1)

• Remove wheel bolts (2)

• Release tire pressure

• Split rim by removing inside rim

bolts

• Replace tire (be aware of rotation

direction!)

• Use Loctite to secure all wheel

bolts

• Retighten bolts with 25 Nm

3.3 Replacing Motor

• Remove Tire (see 3.2)

• Remove central bolt and remove

Hub (1)

• Disconnect Motor from Power

Module

• Remove the Cooling Block by

opening the clamp (2)

• Remove Tie-raps

• Remove three Motor Bolts (3) and

remove motor

• Secure new motor to frame

• Assemble Cooling Block with clamp

• Assemble and secure wheel hub

with tab washer

3.4 Cleaning or replacing Motor Brushes

• To clean all brushes the motor must

be disassembled from frame

• Remove plug (1) from motor

• Take out carbon brush

• Clean brush opening with

compressed air

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4 Spare Parts and Accessories

Only standard general parts are shown in this section. For custom built chairs, Spare Parts can be
ordered on request. Contact your dealer for ordering details on parts for custom built chairs.
For ordering parts or getting information always remember that left side of wheelchair is left side
when sitting in the chair.

4.1 Electronic Diagram and Parts

Part Code Description

4100529

Bus Cable R

-

net 1.5 m

4101137

Bus Cable R

-

net 2.5 m

4100337

Power Harness

4100562

Fuse Harness (without fuse)

4101056

Blade Fuse 100 A

4100282

78 Ah Battery

4101842

Inhibit Switch

Rear Frame

4101608

Brushless Fan

4101623

Illuminated Switch

4101423

Fuse Holder

(

Fan)

4101837

Blade Fuse 1 A

4101790

Main Harness Sport Chair

4100451

Power Module R

-

net

4100503

Color LCD Remote R

-

net (JSM)

4101218

LED Remote R

-

net (JSM)

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4.2 Carrier Parts

Nr

Part Code Description

1 4100436

Motor Left

2 4100437

Motor Right

3 4100673

Carbon Brushes Set

4 4101767

Wheel Sport Chair 3.00x10 Left

5 4101830

Wheel Sport Chair 3.00x10 Right

6 4102000

Tire 3.00x10

7 4100190

Wheel

8 4101769

Rear F

ork Sport Chair

9 4101793

Front Fork Sport Chair

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4.3 Bumper Parts

Nr

Part Code Description

1 4101808

Side Protector Left

2 4101809

Side Protector Right

3 4101810

Side Protector Mounting Beam

4 4101669

Front Bumper

5 4101680

Side Bumper Left

6 4101684

Side Bumper Right

7 4101674

Rear Bumper

8 410176

0 Name Plate

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4.4 Seating Parts

Nr

Part Code Description

1 4101773

Seat Cushion

Mounting set

2 4100865

Seat Cushion

36 x 45

2 4100870

Seat Cushion

39 x 45

2 4100872

Seat Cushion

42 x 48

3 4101854

Backrest Cushion

36 x 45

3 4101824

Backrest Cushion

39 x 45

3 4101855

Backrest Cushion

42 x 45

4 4101825

Backrest Cushion Mounting Set

5 4100619

Arm Pad 30 cm

6 4101795

Side Cushion Sport

7 4101294

Liftable Clamping Lever M8

8 4101821

Seat Plate Sport Chair

9 4100884

Lap Belt 1.90 m

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4.5 Accessories

4.5.1 Fixed Stick Adapter

Part code 4101889

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Dealer contact details:

If there is no information here you can
contact Scout Mobility B.V. for the
nearest dealer address.

Scout Mobility B.V.

Kanaalstraat 101D
5711EG Someren
The Netherlands

T [phone]

info@Scout Mobility.com
www.scoutmobility.com