Scott VCX-602 Service Manual

Page 1
SERVICE MANUAL
Sec. 1: Main Section
I Specifications I Preparation for Servicing I Adjustment Procedures I Schematic Diagrams I CBA’s I Exploded views I Parts List
Sec. 2: Deck Mechanism Section
I Standard Maintenance I Alignment for Mechanism I Disassembly/Assembly of Mechanism I Alignment Procedures of Mechanism I Deck Exploded Views I Deck Parts List
VIDEO CASSETTE RECORDER
VCX602
SECAMPAL
Page 2
MAIN SECTION
VIDEO CASSETTE RECORDER
VCX602
Sec. 1: Main Section
I Specifications I Preparation for Servicing I Adjustment Procedures I Schematic Diagrams I CBA’s I Exploded Views I Parts List
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1
Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1
Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1
Preparation for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1
Cabinet Disassembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1
Electrical Adjustment Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1
Block Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1
Function Indicator Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-5
Schematic Diagrams / CBA’s and Test Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1
Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1
IC Pin Function Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1
Lead Identifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1
Exploded Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1
Mechanical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1
Electrical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1
Page 3
SPECIFICATIONS
Description Unit Minimum Nominal Maximum Remark
1. Video
1-1. Video Output (PB) Vp-p 0.8 1.0 1.2 FL6A 1-2. Video Output (R/P) Vp-p 0.8 1.0 1.2
1-3. Video S/N Y (R/P) dB 40 45
1-4. Video Color S/N AM (R/P) dB 37 41 SP Mode 1-5. Video Color S/N PM (R/P) dB 30 36 SP Mode 1-6. Resolution (PB) Line 230 245 SP Mode
2. Servo
2-1. Jitter Low µsec 0.07 0.12 SP Mode 2-2. Wow & Flutter % 0.3 0.5 SP Mode
3. Normal Audio
3-1. Output (PB) dBV -9 -6 -3 SP Mode 3-2. Output (R/P) dBV -9 -6 -1.5 SP Mode 3-3. S/N (R/P) dB 36 41 SP Mode 3-4. Distortion (R/P) % 1.0 4.0 SP Mode 3-5. Freq. resp (R/P) at 200Hz dB -7 -4 SP Mode (-20dB ref. 1kHz) at 6kHz dB -10 -4 SP Mode
SP Mode,
W/O Burst
4. Tuner
4-1. Video output Vp-p 0.8 1.0 1.2 E-E Mode 4-2. Video S/N dB 39 42 E-E Mode 4-3. Audio output dB -10 -6 -2 E-E Mode 4-4. Audio S/N dB 40 46 E-E Mode
Note: Nominal specs represent the design specs. All units should be able to approximate these – some will exceed and some may drop s lightly bel ow these s pecs. Limi t specs repr esent the absolute w orst condi tion that s till migh t be considered acceptable; In no case should a unit fail to meet limit specs.
1-1-1 HG240SP
Page 4
IMPORTANT SAFETY PRECAUTIONS
Product Safety Notice
Some electrical and mechanical parts have special safety-related cha racteristics which are often not ev i­dent from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are iden­tified by a ! on schematics and in parts lists. Use of a substitute replacement that does not have the same safety characteristics as the recommended replace­ment part might create shock, fire, and/or other haz­ards. The Product’s Safety is under review continuously and new instructions are issued when­ever appropriate. Prior to shipment from the factory, our products are carefully inspected to confirm with the recognized pro duct safety and electrical code s of the countries in which t hey ar e to be sold. However, in order to maintain suc h com pliance, it is eq ually impor ­tant to implement the following precautions when a set is being serviced.
Precautions during Servicing
A. Parts identified by the ! symbol are critical for
safety. Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations applying to spurious ra diation. Thes e must also be replaced only with specified replacements. Examples: RF converter s, RF cables, noise block­ing capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1)Wires covered with PVC tubing
2)Double insulated wires
3)High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1)Insulation tape
2)PVC tubing
3)Spacers
4)Insulators for transistors
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of wires securely about the terminals before solder­ing.
F. Observe that the wires do not contact heat pro duc-
ing parts (heatsinks, oxid e metal fi lm r esist ors, fus ­ible resistors, etc.).
G. Check that replaced wires do not contact sharp
edges or pointed parts.
H. When a power cord has been repla ced, check tha t
5 - 6 kg of force in any direction will not loosen it.
I. Also check areas surrounding repaired locations.
J. Be careful that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.
K. Crimp type wire connector
The power transformer uses crimp type co nne cto rs which connect the power cord and the primary side of the transformer. When replacing the transformer, follow these steps carefully and precisely to prevent shock hazards. Replacement procedure
1)Remove the old connector by cutting the wires at a point close to the connector.
Important: Do not re-use a connector. (Discard it.)
2)Strip about 15 mm of the i nsulation fro m the ends of the wires. If the wires are stranded, twist the strands to avoid frayed conductors.
3)Align the lengths of the wires to be connected. Insert the wires fully into the connector.
4)Use a crimpi ng to o l to cr i mp the me tal sleeve at it s center. Be sure to crimp full y to the complete c lo­sure of the tool.
L. When connecting or disconnecting the internal
connectors, first, dis connect the AC plug from the AC outlet.
1-2-1 U29P_F_SFP
Page 5
Safety Check after Servicing
1
B
Z
2
Examine the area surrounding the repaired location for damage or deterioration. Obs erve that screws, parts, and wires have been returned to their original posi­tions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards.
1. Clearance Dist ance
When replacing primary circuit components, confirm specified clear ance distance (d) a nd (d’) between sol­dered terminals, and between terminals and surround­ing metallic parts. (See Fig. 1)
T a ble 1 : Ratings for selected area
AC Line Voltage Clearance Distance (d) (d’)
230 V
Note: This table is unofficial and for reference only.
Be sure to confirm the precise values.
3mm(d)
6 mm(d’)
2. Leakage Current Test
Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and externally exposed accessible parts (RF termi­nals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value in the table below.
Measuring Method (Power ON) :
Insert load Z between B (earth ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure a cross the terminals o f load Z. See Fig. 2 and the following table.
Chassis or Secondary Conductor
Primary Circuit Terminals
dd'
Fig.
Exposed Accessible Part
AC Voltmeter (High Impedance)
One side of Power Cord Plug Prongs
Fig.
Table 2: Leakage current ratings for selected areas
AC Line Voltage Load Z Leakage Current (i)
2kRES.
Connected in
230 V
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
parallel
50k RES.
Connected in
parallel
i0.7mA AC Peak
i2mA DC
i0.7mA AC Peak
i2mA DC
1-2-2 U29P_F_SFP
One side of power cord plug
prongs (B) to:
RF or
Antenna terminals
A/V Input, Output
Page 6
STANDARD NOTES FOR SERVICING
Circuit Board Indications
a. The output pin of the 3 pin Regulator ICs is indi-
cated as shown.
Top View
Out
b. For other ICs, pin 1 and every fifth pin are indicated
as shown.
Pin 1
c. The 1st pin of every ma le con nec tor is in dic ate d as
shown.
Input
In
Bottom View
5
10
Pb (Lead) Free Solder
When soldering, be sure to use the Pb free solder.
How to Remove / Install Fl at Pack- IC
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine:.
(1) Prepare the hot-air flat pack-IC desoldering
machine, then apply hot air to the Flat Pack-IC (about 5 to 6 seconds). (Fig. S-1-1)
Pin 1
Instructions for Connectors
1. When you con nect or dis conne ct the FFC ( Flexi ble Foil Connector) cable, be sure to first disconnect the AC cord.
2. FFC (Flexible Foil Connector) cable should be inserted parallel into the connector, not at an angle.
FFC Cable
Connector
CBA
* Be careful to avoid a short circuit.
Fig. S-1-1
(2) Remove the flat pack-IC with tweezers while apply-
ing the hot air.
(3) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing en tire flat pack-IC, first apply soldering iron to c ent er of the fl at pack- IC and he at up. Then remove (glue will be melted). (Fig. S-1-6)
(4) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
Caution:
1. The Flat Pack -IC shape may differ by models. Us e an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC.
2. Do not supply hot air to the chi p parts around the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape aroun d the flat pack-IC to protect other parts from damage. (Fig. S-1-2)
1-3-1 NOTE_1
Page 7
3. The flat pack-IC on th e CBA i s a ffixed with g lue , so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it.
Hot-air Flat Pack-IC Desoldering
CBA
Masking Tape
Machine
Flat Pack-IC
Tweezers
Fig. S-1-2
With Soldering Iron:
(1)Using desoldering braid, remove the solder from all
pins of the flat pack-IC . When you use solder flux which is applied to all pin s of the flat pack-IC, you can remove it easily. (Fig. S-1-3)
Flat Pack-IC
Desoldering Braid
(3) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing en tire flat pack-IC, first apply soldering iron to c ent er of the fl at pack- IC and he at up. Then remove (glue will be melted). (Fig. S-1-6)
(4) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
With Iron Wire:
(1)Using desoldering braid, remove the solder from all
pins of the flat pack-IC. W hen you use solder flux which is applied t o all pins of the fl at pack-IC, you can remove it easily. (Fig. S-1-3)
(2) Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
(3) While heating the pins using a fine tip soldering
iron or hot air blower, pull up the wire as the s older melts so as to lift the IC leads from the CBA contact pads as shown in Fig. S-1-5
(4) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing en tire flat pack-IC, first apply soldering iron to c ent er of the fl at pack- IC and he at up. Then remove (glue will be melted). (Fig. S-1-6)
(5) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
Note:
When using a solder ing iron, care must be taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the CBA, handle it gently because it m ay be dam age d if force is applied.
Soldering Iron
Fig. S-1-3
(2) Lift each lead of the flat pack-IC upward one by
one, using a sharp pin or wire to which sol der will not adhere (iron wi re). When hea ting the pins , use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4)
Sharp Pin
Fine Tip Soldering Iron
Fig. S-1-4
Hot Air Blower
or
Iron Wire
Soldering Iron
To Solid Mounting Point
Fig. S-1-5
1-3-2 NOTE_1
Page 8
Instructions for Handling Semi-conductors
CBA
Tweezers
Fine Tip Soldering Iron
Flat Pack-IC
Fig. S-1-6
2. Installation
(1) Using desoldering braid, remove the solder from
the foil of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily.
(2)The “ I ” mark on the flat pack-IC indica tes pin 1.
(See Fig. S-1-7.) Be sure this mark matches the 1 on the PCB when positio ning for installatio n. Then presolder the four corne rs of the flat pack-IC. ( See Fig. S-1-8.)
(3)Solder all pins of the flat pack-IC. Be sure that none
of the pins have solder bridges.
Electrostatic breakdown of the semi-conductors may occur due to a poten tial difference caused by elec tro­static charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a groun ding ban d (1M ) that is prop­erly grounded to r emo ve any static electric it y t hat may be charged on the body.
2. Ground for Workbench
Be sure to place a conductive sheet or copper pla te with proper grounding (1M) on the workbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on cloth­ing will not escape through the b ody grounding band, be careful to avoid contacting semi-conductors with your clothing.
<Incorrect>
CBA
Example :
Pin 1 of the Flat Pack-IC is indicated by a " " mark.
Presolder
Fig. S-1-7
<Correct>
1M
Grounding Band
1M
CBA
Conductive Sheet or Copper Plate
CBA
Flat Pack-IC
Fig. S-1-8
1-3-3 NOTE_1
Page 9
PREPARATION FOR SERVICING
How to Enter the Service Mode
About Optical Sensors
Caution:
An optical sensor system is used for the Tape Start and End Sensors on this equipment. Carefully read and follow the instructions below. Otherwise the unit may operate erratically.
What to do for preparation
Insert a tape into the Deck Mechanism Assembly and press the PLAY button. The tape will be loaded into the Deck Mechanism A ssembly. Make sure the power is on, connect TP507 (S-INH) to GND. This will stop the function of Tape Start Sensor, Tape End Sensor and Reel Sensors. (If these TPs are connec ted befo re plugging in the unit, the function of the sensors will stay valid.) See Fig. 1.
Note: Because the Tape End Sensors are inactive, do not run a tape all the way to the start or the end of the tape to avoid tape damage.
Q505
Q504
TP507
S-INH
Fig. 1
1-4-1 HG240PFS
Page 10
CABINET DISASSEMBLY INSTRUCTIONS
1. Disassembly Flowchart
This flowchart indicates the disassembly steps to gain access to item(s) to be serviced. When reassembling, follow the steps in reverse order. Bend, route, and dress the cables as they were originally.
[1] Top Case
[2] Front Assembly
[3] VCR Chassis Unit
[4] Jack CBA
[5] Deck Assembly
[6] Main CBA
[7] Cylinder Shield
2. Disassembly Method
REMOVAL
ID/
LOC.
No.
PART
REMOVE/*UNHOOK/
Fig.
UNLOCK/RELEASE/
No.
UNPLUG/DESOLDER
Note
(1):Identification (location) No. of parts in the figures (2): Name of the part (3): Figure Number for reference (4): Identification of parts to be removed, unhooked,
unlocked, released, unplugged, unclamped, or desoldered. P=Spring, L=Locking Tab, S=Screw, CN=Connector *=Unhook, Unlock, Release, Unplug, or Desolder e.g. 2(S-2) = two Screws (S-2), 2(L-2) = two Locking Tabs ( L-2)
(5): Refer to “Reference Notes.”
Reference Notes
CAUTION: Locking Tabs (L-1) and (L-2) are fragile. Be careful not to break them.
1. Remove five Screws (S-2), two Screws (S-3) and Screw (S-4). Then, slowly lift the VCR Chassis Unit (Deck Assembly, Jack CBA and Main CBA) up.
2. When reassembling, solder wire jumpers as shown in Fig. D5.
3. Before installing the Deck Assembly, be sure to place the pin of LD-SW on M ain CBA as shown in Fig. D6. Then, install the Deck Assembly while aligning the hole of Cam Gear with the pin of LD­SW, the shaft of Cam Gear with the hole of LD- SW as shown in Fig. D6.
[1] Top Case D1 7(S-1) -
Front
[2]
Assembly VCR
[3]
Chassis Unit
[4] Jack CBA D4 Desolder, (S-5) -
Deck
[5]
Assembly
[6] Main CBA D5 ---------- -
Cylinder
[7]
Shield
(1)
(2)
D2 *3(L-1),*4(L-2) -
D3 5(S-2), 2(S-3), (S-4), 1
D5,
2(S-6), Desolder 2,3
D6
D5 (S-7) -
(3)
(4)
(5)
1-5-1 HG240DC
Page 11
(S-1)
[1] T op Case
(S-1)
(S-1)
Fig. D1
(S-2)
[3] VCR Chassis Unit
(S-2)
(S-3)
(S-2)
(S-4)
(S-3)
(S-2)
(L-2)
[2] Front Assembly
(L-1)
(L-2)
Fig. D3
[4] Jack CBA
(S-5)
Desolder
Fig. D2
Fig. D4
1-5-2 HG240DC
Page 12
[7] Cylinder Shield
FE Head
Cylinder Assembly
(S-7)
Pin
[5] Deck Assembly
From FE Head
From Cylinder Assembly
(S-6)
TOP VIEW
From ACE Head Assembly
ACE Head Assembly
[6] Main CBA
(S-6)
From Capstan Motor Assembly
Lead with blue stripe
[6] Main CBA
[5] Deck Assembly
Shaft
Hole
LD-SW
SW507 LD-SW
Cam Gear
Hole
Pin
[6] Main CBA
Fig. D6
Printing
Lead with white stripe
Lead connections of Deck Assembly and Main CBA
Lead with blue stripe
Desolder from bottom
side
Fig. D5
1-5-3 HG240DC
Page 13
ELECTRICAL ADJUSTMENT INSTRUCTIONS
e
2
)
C C
c
General Note: "CBA" is an abbreviation for "Circuit Board Assembly."
NOTE:
1.Electrical ad justments are r equired after repl acing circuit components and certain mechanical parts. It is important to do these adjustments only after all repairs and replacements have been com­pleted. Also, do not attempt these adjustments unless the proper equipment is available.
2.To perform these alignment / confirmation proce­dures, make su re that th e trac king c ontrol is se t in the center position: Pr ess either " L " or "K" button on the remote control unit first, then the "PLAY" button (Front Panel only).
Test Equipment Required
1.Oscilloscope: Dual-trace with 10:1 probe, V-Range: 0.001~50V/Div., F-Range: DC~AC-20MHz
2.Alignment Tape (FL6A)
Head Switching Position Adjustment
Purpose:
To determine the Head Switching position during playback.
Symptom of Misadjustment:
May cause Head Switching noise or ver tical jitter in the picture.
Test point Adj.Point Mode Input
J23(V-OUT)
TP502(RF-SW)
GND
Tape
FL6A Oscilloscope
Connections of Measurement Equipment
Main CBA
VR501
(Switching Point)
(MAIN CBA)
Measurement
Equipment
J23
GND
TP502
PLAY
(SP)
6.5H±1H
(412.7µs±63.5µs)
Oscilloscop
-----
Spec.
CH1 CH Trig. (+
Figure 1
EXT. Syncronize Trigger Point
H1 H2
Reference Notes: Playback the Alignment tape and adjust VR501 so that the V-sync front edge of the CH1 video output wave­form is at the 6.5H±1H(412.7µs±63.5µs) delayed posi­tion from the rising edge of the CH2 head switching pulse waveform.
1.0H
6.5H+/-1H (412.7µs+/-63.5µs)
Switching Pulse
0.5H V-Syn
1-6-1 HG240EA
Page 14
BLOCK DIAGRAMS
Servo/System Control Block Diagram
TO
AUDIO BLOCK
FROM/TO
VIDEO BLOCK
TP507
SENS-INH
KEY
SWITCH
KEY
SWITCH
8
7
KEY- 2
KEY- 1
IC501
(SERVO/SYSTEM CONTROL)
AL+5V
D502
S-LED
CTL(+)
LD-SW
9
95
AL+5V
D561 STAND-BY
+5V
CTL(-)
94
ST-S
END-S
10480
D562 POWER
Q562
S-REEL
T-REEL
79
D563 CAS
23
POWER-LED
RESET
34
RESET
TIMER+5V
S-REEL
PS503
Q563
Q501
D564 TIMER
Q564
24
CAS-LED
D565 REC
Q565
25
TIMER-LED
CTL AMP OUT
97
CTL
TP501
SDA
SDA
TU701(TUNER UNIT)
3
12
26
REC-LED
SCL
5
SCL
11
AL+5V
VR501
SDA
IC503 (MEMORY)
5
REMOTE
SENSOR
RS501
14
REMOCON-IN
REC-
SAF-SW
PG-DELAY
2
31
AL+5V
SW-POINT
SCL
6
REC-
SW506
A-MUTE-H
IIC-BUS SCL
AUDIO-SW-1
AUDIO-SW-2
IIC-BUS SDA
29
30
AUDIO-SW-1
AUDIO-SW-2
SAFETY
P-ON+15V
AL+12V
CN502
P-ON+15V11AL+12V(2)10GND9D-PFG8D-CONT7LM-FWD/REV
12
RF-SW
D-REC-H
IIC-BUS SCL
IIC-BUS SDA
71
33
72
83
A-MUTE-H
D-REC-H
IIC-BUS SCL
IIC-BUS SDA
D-CONT
LM-
FWD/REV
D-PFG
90
C-CONT
77
76
81
GND5C-CONT4C-F/R3C-FG2P-ON+5V1AL+12V/+20.5V
6
C-ROTA
151318
RF-SW
C-ROTA
C-F/R
78
V-ENV
C-SYNC
D-V SYNC
6
V-ENV
D-V-SYNC
C-FG
87
AL+12V/+20.5V
P-ON+5V
TRICK-H
SECAM-H
58
65
C-SYNC
TRICK-H
C-POW-SW
FROM/TO
61
SECAM-H
P-ON-H
C-POW-SW
P-DOWN-L
67
66
86
P-ON-H
P-DOWN-L
POWER
SUPPLY
BLOCK
SW507
MAIN CBA
LD-SW
Q504
ST-S
SENSOR CBA
Q503
TP506
T-REEL
END-S
Q505
END-S
SENSOR CBA
CN504
2 CTL(+)
1 CTL(-)
CONTROL
HEAD
(DECK ASSEMBLY)
1-7-1
AC HEAD ASSEMBLY
CYLINDER ASSEMBLY CAPSTAN MOTOR
PG
M
CAPSTAN
MOTOR
SENSOR
M
DRUM
MOTOR
M
LOADING
MOTOR
HG223BLS
Page 15
Video Block Diagram
REC-VIDEO SIGNAL PB-VIDEO SIGNAL MODE: SP/REC
IIC-BUS SDA
IIC-BUS SCL
FROM
SERVO/SYSTEM
CONTROL BLOCK
50
55
CYLINDER ASSEMBLY
(DECK ASSEMBLY)
123
V(R)
CN253
969593
7978
69684643
SERIAL
DECORDER
Y. DELAY
65
VIDEO (L)-1
HEAD
VIDEO (R)-1
HEAD
V(L)
V-COM
94
SP
HEAD
AMP
SP
EP
P
R
LUMINANCE
SIGNAL
PROCESS
AGC
BYPASS
WF1
TP502
EP
HEAD
AMP
REC FM
AGC
+
Y
CCD 1H DELAY
CHARA.
INS.
RF-SW
C
CHROMINANCE
1/2
FROM/TO SERVO/SYSTEM
CONTROL BLOCK
V-ENV
RF-SW
C-ROTA
D-REC-H
D-V-SYNC
84
62
70
80
V-ENV
D-REC-H
D-V-SYNC
C-ROTA/RF-SW
RPRP
SIGNAL
PROCESS
Y/C
FBC
C-SYNC
TRICK-H
67
C-SYNC
MIX
SECAM-H
PR
IC370 (PAL/SECAM DECTECTOR)
28
44
PB-H OUT
21
25
2928
AGC VXO
58 59
PAL/SECAM
DETECTOR
1
171418216
29
WF2
C-PB
TP301
X301
4.433619MHz
IC501 (OSD)
MAIN CBA
COLOR
-IN
OSD
CHARACTER
MIX
52
IC301
(Y/C SIGNAL PROCESS)
BUFFER
Q351
IN1
IN2
TUNER
485052
6
24
VIDEO IN
VIDEO OUT
TU701(TUNER UNIT)
1-7-2
IN2
MUTE
PB/EE
IN1
MUTE
TUNER
PB/EE
56
WF3
JACK CBA
J23
61
63
V-OUT
CN151
CN101
Q101
JK101
CN152
1
V-OUT1
V-IN1
33
1
CN102
20
V-IN1
Q102
JK102
BUFFER
19
V-OUT1
1
V-OUT2
V-IN2 3
3
1
BUFFER
19
20
V-OUT2
V-IN2
HG223BLV
Page 16
Audio Block Diagram
Mode : SP/REC
PB-AUDIO SIGNAL REC-AUDIO SIGNAL
MAIN CBA
PB/EE
IC151 (SWITCHING)
152
PB/EE
PB/EE
3
4
IN2
1214151110
PB/EE
TUNER
IN1
IN1
13
TO SERVO/SYSTEM
CONTROL BLOCK
AUDIO-SW-1
AUDIO-SW-2
9
SW
CTL
ALC
TO SERVO/SYSTEM
71
68 69
16
CONTROL BLOCK
A-MUTE-H
IIC-BUS SCL
IIC-BUS SDA
11
12
MUTE
SERIAL
DECODER
AUDIO HD-SW
CONTROL
DET
INV
LINE
R
ALC
AMP
ATT
REC-ON
P
REC
AMP
2
21
AUDIO
TU-AUDIO
TU701(TUNER UNIT)
CN151
5
7
A-IN1
A-OUT1
5
7
CN101
Q151
CN152
8
A-IN2
8
CN102
BUFFER
6
A-OUT2
6
Q152
BUFFER
TUNER
IC301 (AUDIO SIGNAL PROCESS)
IN1
IN2
151317
EQ
PB-ON
5
98
AMP
6
7
SP/LP-ON
+5V
Q401
CN504
BIAS
Q402
3 A-PB/REC
4 A-COM
6 AE-H
100
3
AUTO
1
OSC
5 AE-H/FE-H
BIAS
2
Q406
+5V
Q403
(SWITCHING)
CN501
2 FE-H
Q405
(PB=ON)
1 FE-H-GND
JACK CBA
JK101
261
A-IN1
A-IN1
3
A-OUT1
A-OUT1
JK102
261
A-IN2
A-IN2
3
A-OUT2
A-OUT2
1-7-3
ACE HEAD ASSEMBLY
AUDI O
HEAD
(DECK ASSEMBLY)
AUDI O
ERASE
HEAD
FE HEAD
FULL
ERASE
HG223BLA
HEAD
Page 17
Power Supply Block Diagram
P-ON+44V
P-ON+15V12P-ON-H
AL+12V/+20.5V
AL+12V
AL+5V
TIMER+5V
C-POW-SW
P-ON+5V
P-DOWN-L
AL-5V
MAIN CBA
T001
Q051
Q054
Q055
Q059
Q057
Q052
131514
2
Q058
16
4
Q001
Q056
SHUNT
REGULATOR
Q004
11
17
18
1
4
IC001
ERROR
6
7
VOLTAGE DET
COLD
23
BRIDGE
RECTIFIER
D001 - D004
LINE
FILTER
F001 L003
T1.6A L 250V
HOT CIRCUIT. BE CAREFUL.
AC001
1-7-4
Q002
Q003
HOT
HG223BLP
Page 18
FUNCTION INDICATOR SYMBOLS
Note:
The following symbol s wil l app ear o n th e i ndi cator panel to in di cat e th e c urr ent mod e o r ope ratio n o f the V CR. On-screen modes will also be momentarily displayed on the tv screen when you press the operation buttons.
Display panel
STANDBY
FUNCTION
TAPE IN
TIMER
MODE INDICATOR ACTIVE
STANDBY Power on = " H "
Power off = " L "
FUNCTION VCR mode = " H "
TV mode = " L "
TAPE IN Cassette in = " H "
Cassette out = " L "
TIMER Timer stand by = " H "
One touch recording = " H " Timer recording = " H " General mode = " L "
REC REC mode = " H "
REC pause General mode = " L "
REC
" H "= LED Light on, " L "= LED Light off
Blinks at 0.8Hz interval
When reel and capstan mechanism is not functioning correctly
When tape loading mechanism is not func­tioning correctly
When cassette loading mechanism is not functioning correctly
When the drum is not working properly P-ON Power safety detection
A R” is displayed on a TV screen. (Refer to Fig. 1.)
A T” is displayed on a TV screen. (Refer to Fig. 2.)
A C” is displayed on a TV screen. (Refer to Fig. 3.)
A D” is displayed on a TV screen. (Refer to Fig. 4.) “A P” is displayed on a TV screen. (Refer to Fig. 5.)
1-7-5 HG221FIS
Page 19
TV screen
Note:
OSD for mechanical error will be displayed for 5 sec. after the mechanical error occurs.
When reel and capstan mechanism is not functioning correctly
A
R
Fig. 1
When tape loading mechan ism is not functioni ng cor­rectly
A
T
Fig. 2
When cassette lo ading mechanism is not functioning correctly
When the drum is not working properly
A
D
P-ON Power safety detection
A
P
Fig. 4
Fig. 5
A
C
Fig. 3
1-7-6 HG221FIS
Page 20
SCHEMATIC DIAGRAMS / CBA’S AND TEST POINTS
(
Standard Notes WARNING
Many electrical and mechanical parts in this chassis have special characteristics. These characteristics often pass unnoticed and the protection afforded by them cannot necessarily be obtained by using replace­ment components rated for higher voltage, wattage, etc. Replacemen t parts that h ave thes e spec ial sa fety characteristics are identified in this manual and its supplements; electric al components having such fea­tures are identified by the mark " ! " in the schematic diagram and the parts list. Before replacing any of these components, read the parts list in this manual carefully. The use of substitute replacement parts tha t do not have th e same safe ty characteri stics as sp eci­fied in the parts list may create shock, fire, or other hazards.
Capacitor Temperature Markings
Mark
Capacity
change rate
Standard
temperature
Temperature
range
Notes:
1. Do not use the part number shown on thes e draw­ings for or de ri n g. Th e co rr ect part number i s show n in the parts list, and may be slightly different or amended since these drawings were prepared.
2. All resistance values are indicated in ohms
3
(K=10
3. Resistor wattages are 1/4 W or 1/6W unless other­wise specified.
4. All capacitance values are indicated in µF (P=10
5. All voltages are DC voltages unless otherwise specified.
6. Electrical parts such as capacitors, connectors, diodes, IC’s, transistors, resistors, switches, and fuses are identified by fo ur digits. The fir st two dig­its are not shown for each component. In each block of the diag ram , ther e is a not e suc h as sh own below to indicate these abbreviated two digits.
, M=106).
-6
µF).
(B)
(F) +30 - 80% 20°C -25~+85°C
(SR)
(Z) +30 - 80% 20°C -10~+70°C
Capacitors and transistors are represented by the following symbols.
±10%
±15%
CBA Symbols
(Top View) (Bottom View)
Bottom View)
Transistor or Digital Transistor
E C B
(Top View)
E C B
NPN Transistor
20°C -25~+85°C
20°C -25~+85°C
Schematic Diagram Symbols
Digital Transistor
+
Electrolytic Capacitor
(Top View)
PNP Transistor
E C B
(Top View)
E C B
NPN Digital Transistor
(Top View)
PNP Digital Transistor
E C B
1-8-1 SCPA1
Page 21
LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING
1
".
".
3
2
1
PAGES:
1. CAUTION: FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE.
2. CAUTION: Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit. If Main Fuse (F001) is blown, first check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail.
3. Note:
(1) Do not use the part number shown on the drawings for ordering. The correct part number is shown in the parts
list, and may be slightly different or amended since the drawings were prepared.
(2) To maintain original function and reliability of repaired units, use only original replaceme nt parts which are
listed with their part numbers in the parts list section of the service manual.
4. Mode: SP/REC
5. Voltage indications for PLAY and REC modes on the schematics are as shown below:
Unit: Volts
The same voltage for both PLAY & REC modes
6. How to read converged lines
-D3 Distinction Area
Line Number
(1 to 3 digits)
Examples:
1. "1-D3" means that line number "1" goes to area "D3
2. "1-B1" means that line number "1" goes to area "B1
7. Test Point Information
: Indicates a test point with a jumper wire across a hole in the PCB. : Used to indicate a test point with a component lead on foil side. : Used to indicate a test point with no test pin.
5.0
231
5.0
PLAY mode REC mode
(2.5)
Indicates that the voltage is not consistent here.
AREA D3
1-B1
AREA B1
1-D3
ABCD
: Used to indicate a test point with a test pin.
1-8-2 SCRK05
Page 22
Main 1/6 Schematic Diagram
1-8-3
1-8-4
HG223SCM1
Page 23
Main 2/6 & Sensor Schematic Diagrams
1-8-5
1-8-6
HG223SCM2
Page 24
Main 3/6 Schematic Diagram
1-8-7
1-8-8
HG223SCM3
Page 25
Main 4/6 & Jack Schematic Diagrams
1-8-9
1-8-10
HG223SCM4
Page 26
Main 5/6 Schematic Diagram
CAUTION !
For continued protection against fire hazard, replace only with the same type fuse.
NOTE :
The voltage for parts in hot circuit is measured using hot GND as a common terminal.
CAUTION !
Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. If Main Fuse (F001) is blown, check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail.
1-8-11
1-8-12 HG223SCM5
Page 27
Main 6/6 Schematic Diagram
1-8-13
1-8-14 HG223SCM6
Page 28
Main CBA Top View
CAUTION !
For continued protection against fire hazard, replace only with the same type fuse.
NOTE :
The voltage for parts in hot circuit is measured using hot GND as a common terminal.
CAUTION !
Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. If Main Fuse (F001) is blown, check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail.
Sensor CBA Top View
BHF300F01011A
BHF300F01011B
BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER SUPPLY CIRCUIT , AN ISOLATION TRANSFORMER MUST BE USED. ALSO , IN ORDER TO HAVE THE ABILITY TO INCREASE THE INPUT SLOWLY , WHEN TROUBLESHOOTING THIS TYPE POWER SUPPLY CIRCUIT , A VARIABLE ISOLATION TRANSFORMER IS REQUIRED.
WF3
J23
V-OUT
WF1
TP502
RF-SW
VR501
SW-P
TP507
S-INH
TP501
CTL
WF2
TP301
C-PB
1-8-15
1-8-16
BHG470F01014A
Page 29
Main CBA Bottom View
CAUTION !
For continued protection against fire hazard, replace only with the same type fuse.
NOTE :
The voltage for parts in hot circuit is measured using hot GND as a common terminal.
CAUTION !
Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. If Main Fuse (F001) is blown, check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail.
BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER SUPPLY CIRCUIT , AN ISOLATION TRANSFORMER MUST BE USED. ALSO , IN ORDER TO HAVE THE ABILITY TO INCREASE THE INPUT SLOWLY , WHEN TROUBLESHOOTING THIS TYPE POWER SUPPLY CIRCUIT , A VARIABLE ISOLATION TRANSFORMER IS REQUIRED.
1-8-17 1-8-18
BHG470F01014A
Page 30
Jack CBA Top View
Jack CBA Bottom View
1-8-19
1-8-20
BHG470F01014C
Page 31
WAVEFORMS
WF2
UPPER
TP301
WF1
LOWER
TP502
C-PB 10mV x 10
RF-SW 0.5V x 10
5ms
WF3
UPPER
J23
WF1
LOWER
TP502
V-OUT 0.1V x 10
RF-SW 0.5V x 10
50µs
WF3
J23
V-OUT E-E 10µs 50mV x 10
1-9-1
U29WFPAL
Page 32
WIRING DIAGRAM
AC CORD
ANT-IN ANT-OUT
JK101,
JK102
1234567
JW001
AL+12V(1)
GND
1 V-OUT1
2
3 V-IN145
CN151 CN101
123456789
A-IN1
JK1-8P-OUT
A-OUT1
6
7
1011121314151617181920
JACK CBA
(BHG470F01014C)
1234567
JW002
GND
1 V-OUT2
2NU3 V-IN2
CN152 CN102
21
8
GND5
A-IN28
SC2-IN
A-OUT2
4
6
7
SENSOR CBA
(BHF300F01011)
SENSOR CBA
(BHF300F01011)
CTL(-)
CN504
A-PB/REC
CTL(+) 2
3
A-COM 4
5
AE-H1AE-H/FE-H 6
FE-H2
CN501
MAIN CBA
(BHG470F01014A)
FE-H GND1
CN502
1 AL+12V/+20.5V
CAPSTAN MOTOR
M
P-ON+5V 2
3 C-FG
C-F/R 4
M
C-CONT5
GND 6
CAPSTAN
GND
D-PFG9
D-CONT8
LM-FWD/REV 7
10
MOTOR
P-ON+15V12
AL+12V(2)
11
CN253
V(R)1
V-COM2
3 V(L)
AUDIO HEAD
AC HEAD ASSEMBLY
CONTROL HEAD
(DECK ASSEMBLY)
AUDIO
ERASE HEAD
FULL
ERASE HEAD
FE HEAD
1-10-1
LOADING
MOTOR
CYLINDER ASSEMBLY
PG
SENSOR
M
DRUM
MOTOR
VIDEO
(R)
HEAD
VIDEO
(L)
HEAD
HG223WI
Page 33
IC PIN FUNCTION DESCRIPTIONS
IC501( SERVO / SYSTEM CONTROL IC )
“H” 4.5V, “L” ≤ 1.0V
Pin
IN/
No.
OUT
1IN
2IN
3IN
4IN
5IN
6IN
7IN
8IN
9IN
10 IN 11 -
12 ­13 OUT
14 IN
15 OUT 16 -
17 ­18 OUT 19 -
20 ­21 ­22 -
23 OUT
24
OUT CAS-LED
25
OUT
26
OUT REC-LED
Signal
Name
SC2-IN
PG-DELAY
POW-SAF
END-S
AFC
V-ENV
KEY-1
KEY-2
LD-SW
ST-S N.U. Not Used
N.U. Not Used D-V-SYNC REMOCO
N-IN C-ROTA N.U. Not Used
N.U. Not Used RF-SW N.U. Not Used
N.U. Not Used N.U. Not Used N.U. Not Used POWER-
LED
TIMER­LED
Function
Input Signal from Pin 8 of SCART2
Video Head Switching Pulse Signal Adjusted Voltage
P-ON Power Detection Input Signal
Tape End Position Detect Signal
Automatic Frequency Control Signal
Video Envelope Comparator Signal
Key Scan Input Signal 1
Key Scan Input Signal 2
Deck Mode Position Detector Signal
Tape Start Position Detector Signal
Dummy V-sync Output
Remote Control Sensor
Color Phase Rotary Changeover SIgnal
Video Head Switching Pulse
“POWER” LED Signal Output
“CASSETTE” LED Signal Output
“TIMER” LED Signal Output
Recording LED Control Signal
Active
Level
A/D
A/D
A/D
A/D
A/D
A/D
A/D
A/D
A/D
A/D
H/Hi-z
H/L
H/L
Pin
IN/
No.
OUT
27 ­28 -
29 OUT
30 OUT
31 IN
32 ­33 OUT
34 IN 35 IN
36 OUT 37 ­38 IN 39 OUT 40 ­41 -
-
-
L
-
-
-
-
-
-
H
H
H
42 ­43 IN
44 IN
45 OUT 46 -
47 ­48 IN 49 ­50 IN 51 ­52 OUT 53 ­54 -
55 IN COLOR-IN
56 ­57 -
Signal
Name
N.U. Not Used N.U. Not Used AUDIO-
SW-1 AUDIO-
SW-2
REC-SAF­SW
N.U. Not Used D-REC-H
RESET XC-IN Sub Clock
XC-OUT Sub Clock Vcc Vcc X-IN Main Clock Input X-OUT Main Clock Input Vss Vss(GND) N.U. Not Used N.U. Not Used CLKSEL Clock Select (GND)
OSCin
OSCout N.U. Not Used
LP LP FSC-IN
[4.43MHz] OSDVss OSDVss
OSD-V-IN N.U. Not Used
OSD-V­OUT
OSDVcc OSDVcc HLF
N.U. Not Used N.U. Not Used
Function
Audio IN/OUT Control Signal
Audio IN/OUT Control Signal
Recording Safety SW Detect (With Record tab="L"/With out Record tab="H")
Delayed Record Signal
System Reset Signal (Reset=”L”)
Clock Input for letter size
Clock Output for letter size
4.43MHz Clock Input
OSD Video Signal Input
OSD Video Signal Output
LPF Connected Terminal (Slicer)
SECAM or MESECAM Chroma Video Input Signal at Super Impose
Active
Level
-
-
H/L
H/L
H
-
H
L
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1-11-1 HG223PIN
Page 34
Pin
IN/
No.
OUT
58 IN
59 OUT
60 ­61 IN 62 -
63 ­64 -
Signal
Name
C-SYNC
8POUT-1
N.U. Not Used SECAM-H N.U. Not Used
N.U. Not Used N.U. Not Used
65 OUT TRICK-H
66 OUT
67 IN 68 -
69 ­70 -
71 OUT
72 73 -
74 ­75 -
76 OUT
77 OUT
78 OUT
79 IN
80 IN
81 OUT 82 ­83 OUT 84 -
85 ­86 IN
87 IN
C-POW-SWCapstan Power
P-ON-H N.U. Not Used
N.U. Not Used N.U. Not Used
IIC-BUS SCL
IN/
IIC-BUS SDA
OUT
N.U. Not Used N.U. Not Used N.U. Not Used
C-CONT
D-CONT
C-F/R
S-REEL
T-REEL LM-FWD/
REV N.U. Not Used
A-MUTE N.U. Not Used
N.U. Not Used P-DOWN-L
C-FG
Function
Composite Synchronized Pulse
SCART 1 8Pin Output Control Signal
SECAM Mode at High
Special Playback = “H” in SECAM Mode
Switching Signal Power On Signal at
High
2
I
C BUS Control
Clock
2
I
C BUS Control
Data
Capstan Motor Control Signal
Drum Motor Control Signal
Capstan Motor FWD/ REV Control Signal (FWD=”L”/REV=”H”)
Supply Reel Rotation Signal
Take Up Reel Rotation Signal
Loading Motor Control Signal
Audio Mute Control Signal
Power Volt age Down Detector Signal
Capstan Motor Rotation Detection Pulse
Active
Level
PULSE
H/L
-
H/L
-
-
-
H
H/L
H
-
-
-
H/L
H/L
-
-
-
PWM
PWM
H/L
PULSE
PULSE
H/L/ Hi-z
-
H
-
-
L
PULSE
Pin
No.
OUT
88 ­89 -
90 IN
91 -
92 ­93 ­94
OUT
95
OUT
96 -
97 ­98 -
IN/
IN/
IN/
Signal
Name
Function
N.U. Not Used N.U. Not Used
D-PFG AMPVREF
OUT AMPVREF
IN
Drum Motor Pulse Generator
V-Ref for CTL AMP
V-Ref for CTL AMP P80/C P80/C Terminal CTL (-)
CTL (+)
AMPC CTLAMP
out
Playback/Record
Control Signal (-)
Playback/Record
Control Signal (+)
CTL AMP Connected
Terminal
To Monitor for CTL
AMP Output AMPVcc AMPVcc
A/D Converter Power
99 -
AVcc
Input/ Standard
Voltage Input
100 IN
AGC
IF AGC Comparator
Signal
Notes:
Abbreviation for Active Level:
PWM -----Pulse Wide Modulation A/D--------Analog - Digital Converter
Active
Level
-
-
PULSE
-
-
-
H/L
H/L
-
PULSE
-
-
A/D
1-11-2 HG223PIN
Page 35
LEAD IDENTIFICATIONS
E C B
BR24L02F-WE2 CAT24WC02JI
8
1
5
4
2SC2785(F,H,J) BA1F4M-T BN1F4M-T BN1L4M-T KRA103M KRA104M KRC103M KTA1266(GR) KTA1281(Y) KTC3199(BL,GR,Y)
EL817A EL817B EL817C LTV-817B-F LTV-817C-F PS2561A-1(Q,W)
A
K
E C B
2SA1015-GR(TPE2) 2SA1020(Y) 2SC1815-BL(TPE2) 2SC1815-GR(TPE2) 2SC1815-Y(TPE2) 2SC2120-Y(TPE2) KTA1267(GR,Y) KTC3203(Y)
C
E
2SK3566
G D S
BU4052BCF-E2 CD4052BCSJX TC4052BF(EL) CD4052BNSR
16
1
9
8
RN1511(TE85R) FMG4A T148
C1 C2
B1 E B2
80
81
100
1
LA71750EM-MPB-E QSZAA0RMB193
KTA1504GR-RTK KTA1504Y-RTK KTC3875Y-RTK
BE
51
50
31
30
LA70100M-TRM
30
16
C
1
MID-32A22F PT204-6B-12
C
E
15
Note:
A: Anode K: Cathode E: Emitter C: Collector B: Base R: Reference S: Source G: Gate D: Drain
1-12-1 HG223LE
Page 36
Front Panel
EXPLODED VIEWS
A1X
1-13-1 HG221FEX
Page 37
Cabinet
2L011
JACK CBA
2L022
2B9
2L022
A5
2L011
2L012
2B9
2L011
2B18
A2
2L021
2L011
2L021
2L011
2L042
See Electrical Parts List for parts with this mark.
Some Ref. Numbers are not in sequence.
2L021
2L021
2B5
2L051
MAIN CBA
2L041
SENSOR CBA
2B46
2B8
2L031
2B7
2L041
2L099
A10
2L021
1B1
A3
A7
1-13-2 HG221CEX
Page 38
Packing
Some Ref. Numbers are not in sequence.
S7
X6
S2
X1
X20A
X3
X2
X4
S2
A14
S3
Unit
SHIPPING LABEL
S1
1-13-3 HG223PEX
Page 39
MECHANICAL PARTS LIST
PRODUCT SAFETY NOTE: Products marked with a !
have special charac teristics important to safety. Before replacing any of these components, read caref ully the product safety notice in this service manual. Don't degrade the safety of the product through improper ser­vicing.
NOTE: Parts that are not assigned part numbers (---------) are not available.
Ref. No. Description Part No.
A1X FRONT ASSEMBLY HG223FD 1VM220094 A2 CASE, TOP(A NTHRAC ITE) HE24 0ED 0VM101267 A3 CHASSIS HE470ED 0VM000174A A5 JACK BOARD(2-21P) HE470ED
A7 PANE L, BOTT OM HE47 0ED 0VM203862 A10! RATING LABEL HG223FD ---------­A14 BARCODE LABEL HG223FD or ----------
1B1 DECK ASSEMBLY CZD013/VM23A1 N23A1FL 2B5 SHEILD, CYLINDER HG470ED 0VM306638 2B7 SHIELD ASSEMBLY HG470ED
2B8 BUSH, LED(F) H3700UD
2B9 CUSHION HC460ED 0VM413251 2B18 FIBER, TOP CASE HC460ED 0VM412906 2B46 ROHM HOLDER H7770JD
2L011 SCREW, P-TIGHT 3X10 BIND HEAD+ GBCP3100 2L012 SCREW, P-TIGHT 3X10 BIND HEAD+ GBCP3100 2L021 SCREW, P-TIGHT M3X10 WASHER HEAD+ GCMP3100 2L022 SCREW, P-TIGHT M3X10 WASHER HEAD+
2L031 SCREW, S-TIGHT M3X6 BIND HEAD+ GBMS3060 2L041 P-TIGHT SCREW 3X8 BIND + GBMP3080 2L042 P-TIGHT SCREW 3X8 BIND + GBMP3080 2L051 SCREW, S-TIGHT M3X5 BIND HEAD+ GBMS3050 2L099 SCREW, P-TIGHT M3X8 BIND HEAD+ GBCP3080
S1 GIFT BOX CAR TON HG 223FD 1VM320176 S2 STYROFOAM HG470ED 0VM2045 16 S3 UNIT , BAG V4010P A 0VM406453B S7 21P P AD H C463 FD 0VM413384
X1 REMOTE CONTROL UNIT 364/CZF29UU NA690ED X2 DRY BATTER Y R6P/2S or XB0M451T000 1
X3 RF CORD PAL 1.2M or WPZ0122LG001
X4 ACCESSORY BAG K8092BA 0VM404632 X6 21P CABLE(BYR SUPPLY) H9 300ED 0VMN03276 X20A! OWNER'S MANUAL(FRENCH) HG223FD 1VMN20113
(See Electrical Parts List)
LABEL, SERIAL NO. HE240ED ----------
(See Electrical Parts List)
(See Electrical Parts List)
(See Electrical Parts List)
(See Electrical Parts List)
PACKING
ACCESSORIES
DRY BATTER Y ES-GR6M-C XB0M571GLP01
RF CABLE CC1001020012010 WPZ0122LW001
SHIPPING LABEL HG223FD 1VM420624
20040511 1-14-1 HG223CA
Page 40
ELECTRICAL PARTS LIST
PRODUCT SAFETY NOTE: Products marked with a !
have special charac teristics important to safety. Before replacing any of these components, read car efully the product safety notice in this service manual. Don't degrade the safety of the product through improper ser­vicing.
NOTES:
1. Parts that are n ot assigned part numbers (---------) are not available.
2. Tolerance of Capacitors and Resistors are noted with the following symbols.
C.....±0.25% D.....±0.5% F.....±1%
G.....±2% J......±5% K.....±10%
M.....±20% N.....±30% Z.....+80/-20%
MCV CBA
Ref. No. Description Part No.
MCV CBA Consists of the following
MAIN CBA (MCV-A) JACK CBA (MCV-C) SENSOR CBA
MAIN CBA
Ref. No. Description Part No.
MAIN CBA (MCV-A) ----------­Consists of the following
CAPACITORS
C002! MET ALLIZED FILM CAP. 0.068µF/275V K or CT2E683HJE06 ! METALLIZED FILM CAP . 0.068µF/250V K CT2E683DC011 C003! SAFTY CAP. 2200pF/250V or CCN2EMA0E222 ! SAFETY CAP. 2200pF/25 0V CA2E222MR049
C004 ELECTROL YTIC CAP. 33µF/400V M(L.Z) CA2H330NC0 10 C005 CERAMIC CAP . B K 0.01µF/500V CCD2JKP0B103 C006 CERAMIC CAP . SL K 56pF/1KV or CCD3AKPSL560
CERAMIC CAP . SL J 56pF/1KV CCD3AJPSL560 C007 CERAMIC CAP.(AX) B K 1000pF/50V CCA1JKT0B102 C008 CERAMIC CAP.(AX) X K 5600pF/16V CCA1CKT0X562 C010 FILM CAP.(P) 0.022µF/50V J or CMA1JJS00223
FILM CAP.(P) 0.022µF/50V J CA1J223MS029 C011 ELECTROL YTIC CAP. 10µF/16V M H7 CE1CMA VSL100 C012 ELECTROL YTIC CAP. 10µF/50V M H7 C E1J MAVSL100 C014 ELECTROL YTIC CAP. 470µF/35V M or CE1GMASDL471
ELECTROLYTIC CAP. 470µF/35V M CE1GMASTL471 C015 ELECTROL YTIC CAP. 47µF/25V M H7 CE1EMA VSL470 C017 ELECTROL YTIC CAP. 470µF/16V M or CE1CMASDL471
ELECTROLYTIC CAP. 470µF/16V M CE1CMASTL471 C018 ELECTROL YTIC CAP. 100µF/16V M or CE1CMASDL101
ELECTROLYTIC CAP. 100µF/16V M CE1CMASTL101 C020 ELECTROL YTIC CAP. 1000µF/16V M CE1CMZPTL102 C021 ELECTROL YTIC CAP. 470µF/10V M or CE1AMASDL471
ELECTROLYTIC CAP. 470µF/10V M CE1AMASTL471 C022 ELECTROL YTIC CAP. 22µF/16V M H7 CE1CMA VSL220 C025 CHIP CERAMIC CAP .(1608) B K 0.01µF/50V CHD1JK30B103 C026 ELECTROL YTIC CAP. 47µF/16V M H7 CE1CMA VSL470
0VSA15092
------------
-----------­0VSA14893
Ref. No. Descrip tio n Part No.
C053 ELECTROL YTIC CAP. 220µF/6.3V M H7 CE0KMASSL221 C056 CHIP CERAMIC CAP .(1608) B K 0.047µF/50V or CHD1JK30B473
CHIP CERAMIC CAP .(1608) B K 0.047µF/25V CHD1EK30B473
C057 CHIP CERAMIC CAP .(1608) CH J 470pF/50V or CHD1JJ3CH471
CHIP CERAMIC CAP. CG J 470pF/50V CHD1JJ3CG471
C151 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP. (1608) F Z 0.1µF/25V or CHD1EZ30F104 CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104
C152 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP. (1608) F Z 0.1µF/25V or CHD1EZ30F104 CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104
C154 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP. (1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104 C155 ELECTROL YTIC CAP. 10µF/16V M H7 CE1CMAVSL100 C156 ELECTROL YTIC CAP. 10µF/16V M H7 CE1CMAVSL100 C157 ELECTROL YTIC CAP. 1µF/50V M H7 CE1JMAVSL1R0 C158 CHIP CERAMIC CAP . B K 1000pF/50V CHD1JK30B102 C159 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP. (1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104 C251 ELECTROL YTIC CAP. 10µF/16V M H7 CE1CMAVSL100 C252 CHIP CERAMIC CAP . B K 1000pF/50V CHD1JK30B102 C253 ELECTROL YTIC CAP. 1µF/50V M H7 CE1JMAVSL1R0 C254 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP. (1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104 C302 CHIP CERAMIC CAP .(1608) B K 0.022µF/50V or CHD1JK30B223
CHIP CERAMIC CAP .(1608) B K 0.022µF/25V CHD1EK30B223 C303 ELECTROL YTIC CAP. 1µF/50V M H7 CE1JMAVSL1R0 C304 ELECTROL YTIC CAP. 1µF/50V M H7 CE1JMAVSL1R0 C305 CHIP CERAMIC CAP. F Z 0.22µF/16V or CHD1CZ30F224
CHIP CERAMIC CAP. FZ Z 0.22µF/25V CHD1EZ3FZ224 C307 CHIP CERAMIC CAP .(1608) B K 0.047µF/50V or CHD1JK30B473
CHIP CERAMIC CAP .(1608) B K 0.047µF/25V CHD1EK30B473 C308 CHIP CERAMIC CAP .(1608) B K 0.022µF/50V or CHD1JK30B223
CHIP CERAMIC CAP .(1608) B K 0.022µF/25V CHD1EK30B223 C309 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP. (1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104 C310 CHIP CERAMIC CAP .(1608) B K 0.047µF/50V or CHD1JK30B473
CHIP CERAMIC CAP .(1608) B K 0.047µF/25V CHD1EK30B473 C312 CHIP CERAMIC CAP . B K 8200pF/50V CHD1JK30B822 C313 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP. (1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104 C314 CHIP CERAMIC CAP .(1608) B K 0.01µF/50V CHD1JK30B103 C315 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP. (1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104 C316 CHIP CERAMIC CAP .(1608) B K 0.01µF/50V CHD1JK30B103 C317 ELECTROL YTIC CAP. 47µF/6.3V M H7 CE0KMAVSL470 C318 ELECTROL YTIC CAP. 1µF/50V M H7 CE1JMAVSL1R0 C319 ELECTROL YTIC CAP. 1µF/50V M H7 CE1JMAVSL1R0 C320 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP. (1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104
20040511 1-15-1 HG223EL
Page 41
Ref. No. Description Part No.
C321 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP .(1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP . FZ Z 0 .1µF/50V CHD1JZ3FZ104 C322 ELECTROL YTIC CAP. 10µF/16V M H7 CE1CMA VSL100 C323 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP .(1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP . FZ Z 0 .1µF/50V CHD1JZ3FZ104 C324 CHIP CERAMIC CAP . CH J 68pF/50V or CHD1JJ3CH680
CHIP CERAMIC CAP. CG J 68pF/50V CHD1JJ3CG680 C325 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP .(1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP . FZ Z 0 .1µF/50V CHD1JZ3FZ104 C326 CHIP CERAMIC CAP . CH J 68pF/50V or CHD1JJ3CH680
CHIP CERAMIC CAP. CG J 68pF/50V CHD1JJ3CG680 C327 ELECTROL YTIC CAP. 0.47µF/50V M H7 CE1JMAV SLR47 C330 CERAMIC CAP .(AX) F Z 0.1µF/50V CCA1JZTFZ104 C332 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP .(1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP . FZ Z 0 .1µF/50V CHD1JZ3FZ104 C333 ELECTROL YTIC CAP. 0.47µF/50V M H7 CE1JMAV SLR47 C334 ELECTROL YTIC CAP. 4.7µF/25V M NP H7 CP1EMAVSB4R7 C335 ELECTROL YTIC CAP. 10µF/16V M H7 CE1CMA VSL100 C336 CHIP CERAMIC CAP .(1608) CH J 1000pF/50V or CHD1JJ3CH102
CHIP CERAMIC CAP. CH J 1000pF/25V or CHD1EJ3CH102
CHIP CERAMIC CAP. CG J 1000pF/50V CHD1JJ3CG102 C337 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP .(1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP . FZ Z 0 .1µF/50V CHD1JZ3FZ104 C338 ELECTROL YTIC CAP. 100µF/6.3V H7 CE0KMAVSL101 C339 ELECTROL YTIC CAP. 1µF/50V M H7 CE1JMAVSL1R0 C340 CHIP CERAMIC CAP . CH J 120pF/50V or CHD1JJ3CH121
CHIP CERAMIC CAP. CG J 120pF/50V CHD1JJ3CG121 C341 CHIP CERAMIC CAP . CH J 220pF/50V or CHD1JJ3CH221
CHIP CERAMIC CAP. CG J 220pF/50V CHD1JJ3CG221 C342 ELECTROL YTIC CAP. 1µF/50V M H7 CE1JMAVSL1R0 C343 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP .(1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP . FZ Z 0 .1µF/50V CHD1JZ3FZ104 C345 CHIP CERAMIC CAP . CH J 68pF/50V or CHD1JJ3CH680
CHIP CERAMIC CAP. CG J 68pF/50V CHD1JJ3CG680 C346 CHIP CERAMIC CAP . CH J 68pF/50V or CHD1JJ3CH680
CHIP CERAMIC CAP. CG J 68pF/50V CHD1JJ3CG680 C347 CHIP CERAMIC CAP . CH D 10pF/50V or CHD1JD3CH100
CHIP CERAMIC CAP. CG D 10pF/50V CHD1JD3CG100 C351 ELECTROL YTIC CAP. 220µF/6.3V M H7 CE0KMAVSL221 C352 ELECTROL YTIC CAP. 100µF/16V M H7 CE1CMAVSL101 C370 CHIP CERAMIC CAP .(1608) B K 0.01µF/50V CHD1JK30B103 C371 CHIP CERAMIC CAP .(1608) B K 0.022µF/50V or CHD1JK30B223
CHIP CERAMIC CAP .(1608) B K 0.022µF/25V CHD1EK30B223 C372 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP .(1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP . FZ Z 0 .1µF/50V CHD1JZ3FZ104 C373 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP .(1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP . FZ Z 0 .1µF/50V CHD1JZ3FZ104 C374 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP .(1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP . FZ Z 0 .1µF/50V CHD1JZ3FZ104 C375 CHIP CERAMIC CAP .(1608) B K 0.01µF/50V CHD1JK30B103 C376 CHIP CERAMIC CAP .(1608) B K 0.022µF/50V or CHD1JK30B223
CHIP CERAMIC CAP .(1608) B K 0.022µF/25V CHD1EK30B223
Ref. No. Descrip tio n Part No.
C377 CERAMIC CAP.(AX) Y M 0.0 1µF/16V CCA1CMT0Y103 C378 CHIP CERAMIC CAP .(1608) B K 0.01µF/50V CHD1JK30B103 C379 ELECTROL YTIC CAP. 0.47µF/50V M H7 CE1JMAVSLR47 C381 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP. (1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104 C382 CHIP CERAMIC CAP . B K 2200pF/50V CHD1JK30B222 C383 CHIP CERAMIC CAP . B K 2200pF/50V CHD1JK30B222 C384 ELECTROL YTIC CAP. 2.2µF/50V M H7 CE1JMAVSL2R2 C401 ELECTROL YTIC CAP. 47µF/6.3V M H7 CE0KMAVSL470 C402 ELECTROL YTIC CAP. 220µF/6.3V M H7 CE0KMASSL221 C403 CERAMIC CAP. B K 470pF/100V CCD2AKS0B471 C404 FILM CAP . (P) 0 .01 8µF/100V J or CMA2AJP00183
FILM CAP.(P) 0.018µF/50V J CMA1JJP00183 C411 CHIP CERAMIC CAP . B K 1000pF/50V CHD1JK30B102 C412 CHIP CERAMIC CAP . B K 1800pF/50V CHD1JK30B182 C414 CHIP CERAMIC CAP .(1608) B K 0.01µF/50V CHD1JK30B103 C415 ELECTROL YTIC CAP. 10µF/16V M H7 CE1CMAVSL100 C416 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP. (1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104 C417 CHIP CERAMIC CAP .(1608) B K 0.022µF/50V or CHD1JK30B223
CHIP CERAMIC CAP .(1608) B K 0.022µF/25V CHD1EK30B223 C418 CHIP CERAMIC CAP .(1608) CH J 33pF/50V or CHD1JJ3CH330
CHIP CERAMIC CAP. CG J 33pF/50V CHD1JJ3CG330 C419 CHIP CERAMIC CAP .(1608) B K 4700pF/50V CHD1JK30B472 C421 ELECTROL YTIC CAP. 33µF/6.3V M H7 CE0KMAVSL330 C422 ELECTROL YTIC CAP. 4.7µF/25V M H7 CE1EMAVSL4R7 C423 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP. (1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104 C424 ELECTROL YTIC CAP. 22µF/6.3V M H7 CE0KMAVSL220 C425 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP. (1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104 C426 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP. (1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104 C427 CHIP CERAMIC CAP. CH J 220pF/50V or CHD1JJ3CH221
CHIP CERAMIC CAP. CG J 220pF/50V CHD1JJ3CG221 C428 CHIP CERAMIC CAP. CH J 68pF/50V or CHD1JJ3CH680
CHIP CERAMIC CAP. CG J 68pF/50V CHD1JJ3CG680 C429 CHIP CERAMIC CAP. CH J 68pF/50V or CHD1JJ3CH680
CHIP CERAMIC CAP. CG J 68pF/50V CHD1JJ3CG680 C430 ELECTROL YTIC CAP. 47µF/6.3V M H7 CE0KMAVSL470 C501 ELECTROL YTIC CAP. 220µF/6.3V M H7 CE0KMAVS L22 1 C502 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP. (1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104 C508 ELECTROL YTIC CAP. 1µF/50V M H7 CE1JMAVSL1R0 C510 ELECTROL YTIC CAP. 22µF/10V M H7 CE1AMAVSL220 C511 ELECTROL YTIC CAP. 100µF/6.3V H7 CE0KMA VS L10 1 C512 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP. (1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104 C513 CHIP CERAMIC CAP .(1608) CH J 22pF/50V or CHD1JJ3CH220
CHIP CERAMIC CAP. CG J 22pF/50V CHD1JJ3CG220 C514 CHIP CERAMIC CAP .(1608) CH J 22pF/50V or CHD1JJ3CH220
CHIP CERAMIC CAP. CG J 22pF/50V CHD1JJ3CG220 C515 CHIP CERAMIC CAP. CH J 18pF/50V or CHD1JJ3CH180
CHIP CERAMIC CAP. CG J 18pF/50V CHD1JJ3CG180
20040511 1-15-2 HG223EL
Page 42
Ref. No. Description Part No.
C516 CHIP CERAMIC CAP . CH J 18pF/50V or CHD1JJ3CH180
CHIP CERAMIC CAP. CG J 18pF/50V CHD1JJ3CG180 C517 CHIP CERAMIC CAP .(1608) B K 4700pF/50V CHD1JK30B472 C518 CHIP CERAMIC CAP .(1608) B K 0.047µF/50V or CHD1JK30B473
CHIP CERAMIC CAP .(1608) B K 0.047µF/25V CHD1EK30B473 C519 CHIP CERAMIC CAP .(1608) B K 0.01µF/50V CHD1JK30B103 C520 CHIP CERAMIC CAP .(1608) CH J 100pF/50V or CHD1JJ3CH101
CHIP CERAMIC CAP. CG J 100pF/50V CHD1JJ3CG101 C521 CHIP CERAMIC CAP . CH J 560pF/50V or CHD1JJ3CH561
CHIP CERAMIC CAP. CG J 560pF/50V CHD1JJ3CG561 C522 ELECTROL YTIC CAP. 22µF/6.3V M H7 CE0KMASSL220 C523 CHIP CERAMIC CAP . B K 1000pF/50V CHD1JK30B102 C524 CHIP CERAMIC CAP . CH J 330pF/50V or CHD1JJ3CH331
CHIP CERAMIC CAP. CG J 330pF/50V CHD1JJ3CG331 C526 CHIP CERAMIC CAP .(1608) B K 4700pF/50V CHD1JK30B472 C527 ELECTROL YTIC CAP. 22µF/6.3V M H7 CE0KMASSL220 C528 CHIP CERAMIC CAP .(1608) B K 0.01µF/50V CHD1JK30B103 C530 CERAMIC CAP .(AX) F Z 0.022µF/25V CCA1EZTFZ223 C531 CERAMIC CAP .(AX) Y M 0.01µF/16V CCA1CMT0Y103 C532 ELECTROL YTIC CAP. 22µF/6.3V M H7 CE0KMASSL220 C533 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP .(1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP . FZ Z 0 .1µF/50V CHD1JZ3FZ104 C535 CHIP CERAMIC CAP .(1608) B K 0.01µF/50V CHD1JK30B103 C538 CHIP CERAMIC CAP .(1608) B K 0.022µF/50V or CHD1JK30B223
CHIP CERAMIC CAP .(1608) B K 0.022µF/25V CHD1EK30B223 C563 CHIP CERAMIC CAP . F Z 1µF/10V or CHD1AZB0F105
CHIP CERAMIC CAP . F Z 1µF/10V CHD1AZ30F105 C564 CHIP CERAMIC CAP .(1608) CH J 100pF/50V or CHD1JJ3CH101
CHIP CERAMIC CAP. CG J 100pF/50V CHD1JJ3CG101 C567 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP .(1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP . FZ Z 0 .1µF/50V CHD1JZ3FZ104 C702 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP .(1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP . FZ Z 0 .1µF/50V CHD1JZ3FZ104 C704 CHIP CERAMIC CAP .(1608) B K 0.01µF/50V CHD1JK30B103 C706 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP .(1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP . FZ Z 0 .1µF/50V CHD1JZ3FZ104 C708 CHIP CERAMIC CAP .(1608) B K 0.01µF/50V CHD1JK30B103 C709 ELECTROL YTIC CAP. 1µF/50V M H7 CE1JMAVSL1R0 C710 CHIP CERAMIC CAP . B K 1000pF/50V CHD1JK30B102 C715 CHIP CERAMIC CAP .(1608) B K 0.01µF/50V CHD1JK30B103 C851 CHIP CERAMIC CAP .(1608) CH J 22pF/50V or CHD1JJ3CH220
CHIP CERAMIC CAP. CG J 22pF/50V CHD1JJ3CG220 C852 CHIP CERAMIC CAP .(1608) CH J 22pF/50V or CHD1JJ3CH220
CHIP CERAMIC CAP. CG J 22pF/50V CHD1JJ3CG220 C853 CHIP CERAMIC CAP .(1608) B K 4700pF/50V CHD1JK30B472 C854 CHIP CERAMIC CAP .(1608) B K 0.01µF/50V CHD1JK30B103 C855 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP .(1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP . FZ Z 0 .1µF/50V CHD1JZ3FZ104 C856 CHIP CERAMIC CAP . CH J 180pF/50V or CHD1JJ3CH181
CHIP CERAMIC CAP. CG J 180pF/50V CHD1JJ3CG181 C858 CHIP CERAMIC CAP . CH J 560pF/50V or CHD1JJ3CH561
CHIP CERAMIC CAP. CG J 560pF/50V CHD1JJ3CG561 C859 ELECTROL YTIC CAP. 47µF/6.3V M H7 CE0KMAVSL470 C862 CHIP CERAMIC CAP .(1608) B K 0.01µF/50V CHD1JK30B103
DIODES
D001 RECTIFIER DIODE 1N4005 or NDQZ001N4005
Ref. No. Descrip tio n Part No.
RECTIFIER DIODE 1N4005 NDWZ001N4005
D002 RECTIFIER DIODE 1N4005 or NDQZ001N4005
RECTIFIER DIODE 1N4005 NDWZ001N4005
D003 RECTIFIER DIODE 1N4005 or NDQZ001N4005
RECTIFIER DIODE 1N4005 NDWZ001N4005
D004 RECTIFIER DIODE 1N4005 or NDQZ001N4005
RECTIFIER DIODE 1N4005 NDWZ001N4005 D005 RECTIFIER DIODE BA159 NDQZ000BA159 D006 SWITCHING DIODE 1N4148 M or NDTZ01N4 148M
SWITCHING DIODE 1SS133(T-77) QDTZ001SS133 D007 SWITCHING DIODE 1N4148 M or NDTZ01N4 148M
SWITCHING DIODE 1SS133(T-77) QDTZ001SS133 D008 SWITCHING DIODE 1N4148 M or NDTZ01N4 148M
SWITCHING DIODE 1SS133(T-77) QDTZ001SS133 D009 SWITCHING DIODE 1N4148 M or NDTZ01N4 148M
SWITCHING DIODE 1SS133(T-77) QDTZ001SS133 D011 RECTIFIER DIODE BA158 NDQZ000BA158 D012 RECTIFIER DIODE FR202-B/P NDQZ000FR202 D013 RECTIFIER DIODE FR202-B/P NDQZ000FR202 D014 SCHOTTKY BARRIER DIODE SB140 or NDQZ000SB140
SCHOTTKY BARRIER DIODE ERB81-004 AERB81004*** D015 ZENER DIODE DZ-18BSBT265 or NDTB00DZ18BS
ZENER DIODE MTZJT-7718B QDTB00MTZJ18 D016 RECTIFIER DIODE BA158 NDQZ000BA158 D018 SWITCHING DIODE 1N4148 M or NDTZ01N4 148M
SWITCHING DIODE 1SS133(T-77) QDTZ001SS133 D019 ZENER DIODE DZ-6.8BSBT265 or NDTB0DZ6R8BS
ZENER DIODE MTZJT-776.8B QDTB0MTZJ6R8 D021 SWITCHING DIODE 1N4148 M or NDTZ01N4 148M
SWITCHING DIODE 1SS133(T-77) QDTZ001SS133 D023 ZENER DIODE DZ-5.1BSBT265 or NDTB0DZ5R1BS
ZENER DIODE MTZJT-775.1B QDTB0MTZJ5R1 D051 RECTIFIER DIODE 1N4005 or NDQZ001N4005
RECTIFIER DIODE 1N4005 NDWZ001N4005 D052 RECTIFIER DIODE 1N4005 or NDQZ001N4005
RECTIFIER DIODE 1N4005 NDWZ001N4005 D053 RECTIFIER DIODE 1N4005 or NDQZ001N4005
RECTIFIER DIODE 1N4005 NDWZ001N4005 D055 PCB JUMPER D0.6-P10.0 JW10.0T D056 ZENER DIODE DZ-5.6BSCT265 or NDTC0DZ5R6BS
ZENER DIODE MTZJT-775.6C QDTC0MTZJ5R6 D057 CARBON RES. 1/4W J 3.3k RCX4JATZ0332 D058 ZENER DIODE DZ-18BSBT265 or NDTB00DZ18BS
ZENER DIODE MTZJT-7718B QDTB00MTZJ18 D153 ZENER DIODE DZ-1 1BSA T265 or NDTA00DZ11 BS
ZENER DIODE MTZJT-7711A QDTA00MTZJ1 1 D155 ZENER DIODE DZ-1 1BSA T265 or NDTA00DZ11 BS
ZENER DIODE MTZJT-7711A QDTA00MTZJ1 1 D301 SWITCHING DIODE 1N4148 M or NDTZ01N4 148M
SWITCHING DIODE 1SS133(T-77) QDTZ001SS133 D370 SWITCHING DIODE 1N4148 M or NDTZ01N4 148M
SWITCHING DIODE 1SS133(T-77) QDTZ001SS133 D501 SWITCHING DIODE 1N4148 M or NDTZ01N4 148M
SWITCHING DIODE 1SS133(T-77) QDTZ001SS133 D502 LED MIE-534A2 or NPZZM1E534A2
LED SIR-563ST3F P or QPQPS1R563ST
LED SIR-563ST3F Q QPQQS1R563ST D553 SWITCHING DIODE 1N4148 M or NDTZ01N4 148M
SWITCHING DIODE 1SS133(T-77) QDTZ001SS133 D561 LED(RED) 204HD/E NPQZ00204HDE D562 LED(RED) 204HD/E NPQZ00204HDE
20040511 1-15-3 HG223EL
Page 43
Ref. No. Description Part No.
D563 LED(GREEN) 204-10GD/S957 NPQZ10GDS95 7 D564 LED(RED) 204HD/E NPQZ00204HDE D565 LED(RED) 204HD/E NPQZ00204HDE D701 ZENER DIODE DZ-33BSDT265 or NDTD00DZ33BS
ZENER DIODE MTZJT-7733D QDTD00MTZJ33
ICS
IC001! PHOTOCOUPLER EL817A or NPEA000EL817 ! PHOTOCOUPLER EL817B or NPEB000EL817 ! PHOTOCOUPLER EL817C or NPEC000EL817 ! PHOTOCOUPLER LTV-817B-F or NPEB0LTV817F ! PHOTOCOUPLER LTV-817C-F or NPEC0LTV817F ! PHOTOCOUPLER PS2561A-1(Q) or QPEQPS2561A1 ! PHOTOCOUPLER PS2561A-1(W) QPEWPS2561A1
IC151 IC:SWITCHING CD4052BCSJX or NSZBA0TF3079
IC:SWITCHING BU4052BCF-E2 or QSZBA0TRM024 IC:SWITCHING TC4052BF(EL) or QSZBA0TTS096
IC:SWITCHING CD4052BNSR NSZBA0TTY091 IC301 IC:Y/C/A LA71750EM-MPB-E QSZBA0RSY020 IC370 IC:SECAM LA70100M-TRM QSZBA0TSY019 IC501 SYSCON IC M3776AMCA-AA4GP QSZAA0RMB193 IC503 IC:EEPROM CAT24WC02JI or NSZBA0SBG001
IC BR24L02F-WE2 QSZBA0TRM068
COILS
L001 BEAD CORE B16 RH 3.5X10X1.3 XL03010XM001 L002 BEAD CORE B16 RH 3.5X10X1.3 XL03010XM001 L003! LINE FILTE R 56MH TLF1 4CB563 0R2 or LLBG00ZTU022 ! LINE FILTER 50 MH LF-4 D-E503 LLBG00ZKQ009 L009 CHOKE COIL 47 µH-K or LLBD00PKV007
CHOKE COIL 47µH-K or LLBD00PKV005
CHOKE COIL 47µH-K LLBD00PKT001 L010 CHOKE COIL 47 µH-K or LLBD00PKV007
CHOKE COIL 47µH-K or LLBD00PKV005
CHOKE COIL 47µH-K LLBD00PKT001 L012 INDUCTOR 10 0µH-J-5FT LLARJCSTU101 L251 INDUCTOR 5. 6µH-K-26T LLAXKATTU5R6 L301 INDUCTOR(100µH K) LAP02TA101K LLAXKA TTU101 L370 PCB JUMPER D0.6-P5.0 JW5.0T L403 INDUCTOR 47 µH-K-5FT LLARKBSTU470 L501 INDUCTOR(100µH K) LAP02TA101K LLAXKA TTU101 L701 PCB JUMPER D0.6-P5.0 JW5.0T L851 INDUCTOR 1. 8µH-K-26T LLAXKATTU1R8
TRANSISTORS
Q001! FET 2SK3566 QFWZ02SK3566 Q002 TRANSISTOR KTC3199(BL) or NQS50KTC3199
TRANSISTOR 2SC181 5-BL(TP E2) QQS202SC1 815 Q003 TRANSISTOR KTC3199(BL) or NQS50KTC3199
TRANSISTOR 2SC181 5-BL(TP E2) QQS202SC1 815 Q004 TRANSISTOR KTA1267(GR) or NQS10KTA1267
TRANSISTOR KTA1 267(Y) NQQY0KTA126 7 Q051 TRANSISTOR RN2204(TE4,T) QQSZ00RN2204
RES. BUILT -IN TRANSIST OR BN1L4M-T QQSZ00BN1L4M Q052 RES. BUILT-IN TRANSISTOR KRC103M or NQSZ0KRC103M
RES. BUILT -I N TRANSISTOR BA1F4M-T QQSZ00BA1F4M Q054 TRANSISTOR KTC3203(Y) or NQSY0KTC3203
TRANSISTOR 2SC2120-Y(TPE2) QQSY02SC2120 Q055 TRANSISTOR KTA1266(GR) or NQS40KTA1266
TRANSISTOR 2SA1015-GR(TPE2) QQS102SA1015 Q056 RES. BUILT-IN TRANSIST OR KRA103M or NQSZ0KRA103M
RES. BUILT -IN TRANSIST OR BN1F4M-T QQSZ00BN1F4M Q057 TRANSISTOR KTA1281(Y) or NQSY0KTA1281
Ref. No. Descrip tio n Part No.
TRANSISTOR 2SA1020(Y) QQSY02SA1020
Q058 RES. BUILT-IN TRANSISTO R KRC103M or NQSZ0KRC103M
RES. BUILT -IN TRANSISTO R BA1F4M-T QQSZ00BA1F4M
Q059 RES. BUILT-IN TRANSISTO R KRC103M or NQSZ0KRC103M
RES. BUILT -IN TRANSISTO R BA1F4M-T QQSZ00BA1F4M Q151 CHIP TRANSISTOR KTC3875Y-RTK NQ1Y0KTC3875 Q152 CHIP TRANSISTOR KTC3875Y-RTK NQ1Y0KTC3875 Q351 CHIP TRANSISTOR KTA1504GR-RT K or NQ140KTA1504
CHIP TRANSISTOR KTA1 504Y -R TK NQ1Y0KT A1504 Q352 TRANSISTOR KTC3199(Y) or NQSY0KTC3199
TRANSISTOR KTC3199(GR) or NQS10KTC3199
TRANSISTOR 2SC2785(J) or QQSJ02SC2785
TRANSISTOR 2SC2785(H) or QQSH02SC2785
TRANSISTOR 2SC2785(F) or QQSF02SC2785
TRANSISTOR 2SC1815-Y(TPE2) or QQSY02SC1815
TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815 Q401 TRANSISTOR KTA1266(GR) or NQS40KTA1266
TRANSISTOR 2SA1015-GR(TPE2) QQS102SA1015 Q402 TRANSISTOR KTC3203(Y) or NQSY0KTC3203
TRANSISTOR 2SC2120-Y(TPE2) QQSY02SC2120 Q403 RES. BUILT-IN TRANSIST OR KRA103M or NQSZ0KRA103M
RES. BUILT -IN TRANSISTO R BN1F4M-T QQSZ00BN1F4M Q405 CHIP TRANSISTOR FMG4A T148 or QQ2Z000FMG4A
CHIP TRANSISTOR RN1511(TE85R) QQ2Z00RN1511 Q406 CHIP TRANSISTOR KTC3875Y-RTK NQ1Y0KTC3875 Q501 TRANSISTOR KTC3199(BL) or NQS50KTC3199
TRANSISTOR 2SC1815-BL(TPE2) QQS202SC1815 Q503 PHOTO TRANSISTOR PT204-6B-12 or NPWZT2046B12
PHOTO TRANSISTOR MID-32A22F NPWZ1D32A22F Q551 TRANSISTOR KTC3199(BL) or NQS50KTC3199
TRANSISTOR 2SC1815-BL(TPE2) QQS202SC1815 Q552 RES. BUILT-IN TRANSISTO R KRC103M or NQSZ0KRC103M
RES. BUILT -IN TRANSISTO R BA1F4M-T QQSZ00BA1F4M Q562 TRANSISTOR KTC3199(Y) or NQSY0KTC3199
TRANSISTOR KTC3199(GR) or NQS10KTC3199
TRANSISTOR 2SC2785(J) or QQSJ02SC2785
TRANSISTOR 2SC2785(H) or QQSH02SC2785
TRANSISTOR 2SC2785(F) or QQSF02SC2785
TRANSISTOR 2SC1815-Y(TPE2) or QQSY02SC1815
TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815 Q563 TRANSISTOR KTC3199(Y) or NQSY0KTC3199
TRANSISTOR KTC3199(GR) or NQS10KTC3199
TRANSISTOR 2SC2785(J) or QQSJ02SC2785
TRANSISTOR 2SC2785(H) or QQSH02SC2785
TRANSISTOR 2SC2785(F) or QQSF02SC2785
TRANSISTOR 2SC1815-Y(TPE2) or QQSY02SC1815
TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815 Q564 TRANSISTOR KTC3199(Y) or NQSY0KTC3199
TRANSISTOR KTC3199(GR) or NQS10KTC3199
TRANSISTOR 2SC2785(J) or QQSJ02SC2785
TRANSISTOR 2SC2785(H) or QQSH02SC2785
TRANSISTOR 2SC2785(F) or QQSF02SC2785
TRANSISTOR 2SC1815-Y(TPE2) or QQSY02SC1815
TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815 Q565 TRANSISTOR KTC3199(Y) or NQSY0KTC3199
TRANSISTOR KTC3199(GR) or NQS10KTC3199
TRANSISTOR 2SC2785(J) or QQSJ02SC2785
TRANSISTOR 2SC2785(H) or QQSH02SC2785
TRANSISTOR 2SC2785(F) or QQSF02SC2785
TRANSISTOR 2SC1815-Y(TPE2) or QQSY02SC1815
TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815
20040511 1-15-4 HG223EL
Page 44
Ref. No. Description Part No.
RESISTORS
R002 METAL OXIDE FILM RES. 1W J 150k or RN01154ZU001
METAL OXIDE FI LM RES. 1W J 150k RN01154KE009 R003 CARBON RES. 1/4W J 1M RCX4JATZ0105 R004 CARBON RES. 1/4W J 1M RCX4JATZ0105 R005 CARBON RES. 1/6W G 680 or RCX6GATZ0681
CARBON RES. 1/4W G 680 RCX4GATZ0681 R006 METAL OXIDE FILM RES. 1W J 1.8 or RN011R8ZU001
MET AL OXID E FILM RES. 1W J 1.8 RN011R8KE009 R007 CARBON RES. 1/6W J 22k or RCX6JATZ0223
CARBON RES. 1/ 4W J 22k RCX4JATZ0223 R008 CARBON RES. 1/6W J 100k or RCX6JATZ0104
CARBON RES. 1/ 4W J 100k RCX4JATZ0104 R009 CARBON RES. 1/6W G 3.3k or RCX6GA TZ0 332
CARBON RES. 1/4W G 3.3k RCX4GATZ0332 R01 1 CARBON RES. 1/ 4W J 390k RCX4JATZ0394 R012 CARBON RES. 1/4W J 390k RCX4JATZ0394 R013 CARBON RES. 1/6W J 470k or RCX6JATZ0474
CARBON RES. 1/ 4W J 470k RCX4JATZ0474 R014 CARBON RES. 1/6W J 100k or RCX6JATZ0104
CARBON RES. 1/ 4W J 100k RCX4JATZ0104 R015 CHIP RES.(1608) 1/10W J 10k RRXAJR5Z0103 R016 CARBON RES. 1/6W J 100k or RCX6JATZ0104
CARBON RES. 1/ 4W J 100k RCX4JATZ0104 R017 CHIP RES.(1608) 1/10W J 220k RRXAJR5Z0224 R018 CHIP RES.(1608) 1/10W J 22k RRXAJR5Z0223 R021 CHIP RES.(1608) 1/10W J 1k RRXAJR5Z0102 R022 CHIP RES.(1608) 1/10W J 4.7k RRXAJR5Z0472 R023 CHIP RES.(1608) 1/10W F 2.2k or RRXAFR5H0222
CHIP RES.(1608) 1/10W F 2.2k RRXAFR5Z0222 R024 CHIP RES.(1608) 1/10W J 33k RRXAJR5Z0333 R025 CHIP RES.(1608) 1/10W F 3.3k or RRXAFR5H0332
CHIP RES. 1/10W F 3.3k RRXAFR5Z0332 R026 CHIP RES.(1608) 1/10W J 22k RRXAJR5Z0223 R027 CARBON RES. 1/6W J 1k or RCX6JATZ0102
CARBON RES. 1/ 4W J 1k RCX4JATZ0102 R028 CARBON RES. 1/4W J 1M RCX4JATZ0105 R029 CARBON RES. 1/4W J 180 RCX4JATZ0181 R030 CHIP RES.(1608) 1/10W F 2.2k or RRXAFR5H0222
CHIP RES.(1608) 1/10W F 2.2k RRXAFR5Z0222 R031 CHIP RES.(1608) 1/10W J 56k RRXAJR5Z0563 R032 CHIP RES.(1608) 1/10W J 1.8k RRXAJR5Z0182 R053 PCB JUMPER D0.6-P5.0 JW5.0T R054 CHIP RES.(1608) 1/10W J 180 RRXAJR5Z0181 R058 CARBON RES. 1/6W J 820 or RCX6JATZ0821
CARBON RES. 1/ 4W J 820 RCX4JATZ0821 R059 CARBON RES. 1/4W J 270 RCX4JATZ0271 R060 CARBON RES. 1/6W J 2.7k or RCX6JATZ0272
CARBON RES. 1/ 4W J 2.7 k RCX4JATZ0272 R061 CHIP RES.(1608) 1/10W J 22k RRXAJR5Z0223 R062 CARBON RES. 1/4W J 3.3k RCX4JATZ0332 R063 CARBON RES. 1/4W J 1.2k RCX4JATZ0122 R064 CARBON RES. 1/4W J 1.2k RCX4JATZ0122 R065 CARBON RES. 1/4W J 1.2k RCX4JATZ0122 R066 CHIP RES.(1608) 1/10W J 47k RRXAJR5Z0473 R067 CARBON RES. 1/4W J 680 RCX4JATZ0681 R068 CARBON RES. 1/4W J 680 RCX4JATZ0681 R071 CARBON RES. 1/6W J 3.9k or RCX6JATZ0392
CARBON RES. 1/ 4W J 3.9 k RCX4JATZ0392 R073 CARBON RES. 1/6W J 1 or RCX6JATZ01R0
CARBON RES. 1/ 4W J 1 RCX4JATZ01R0
Ref. No. Descrip tio n Part No.
R151 CHIP RES.(1608) 1/ 10W J 2 .7k RRXAJR5Z0272 R152 CHIP RES.(1608) 1/ 10W J 3 90k RRXAJR5Z0394 R153 CHIP RES.(1608) 1/ 10W J 2 .2k RRXAJR5Z0222 R154 CHIP RES.(1608) 1/ 10W J 3 90k RRXAJR5Z0394 R155 CHIP RES.(1608) 1/ 10W J 2 2k RRXAJR5Z0223 R251 CHIP RES.(1608) 1/ 10W J 1 .8k RRXAJR5Z0182 R252 CHIP RES.(1608) 1/ 10W J 3 9k RRXAJR5Z0393 R301 CHIP RES.(1608) 1/ 10W J 1 .2k RRXAJR5Z0122 R302 CHIP RES.(1608) 1/ 10W J 8 .2k RRXAJR5Z0822 R305 CHIP RES.(1608) 1/ 10W J 3 .9k RRXAJR5Z0392 R307 CHIP RES.(1608) 1/ 10W J 4 .7k RRXAJR5Z0472 R308 CHIP RES.(1608) 1/ 10W J 6 .8k RRXAJR5Z0682 R309 CHIP RES.(1608) 1/ 10W J 1 00 RRXAJR5Z0101 R310 CHIP RES.(1608) 1/ 10W J 1 0k RRXAJR5Z0103 R31 1 CHIP RE S.(1 608) 1/ 10W J 1 8k RRXAJR5Z0183 R312 CHIP RES.(1608) 1/ 10W J 1 0k RRXAJR5Z0103 R314 CHIP RES.(1608) 1/ 10W J 1 8k RRXAJR5Z0183 R315 CHIP RES.(1608) 1/ 10W J 2 .2k RRXAJR5Z0222 R316 CHIP RES.(1608) 1/ 10W J 6 .8k RRXAJR5Z0682 R317 CHIP RES.(1608) 1/ 10W J 1 .2k RRXAJR5Z0122 R318 CHIP RES.(1608) 1/ 10W J 4 .7k RRXAJR5Z0472 R319 CHIP RES.(1608) 1/ 10W J 1 0k RRXAJR5Z0103 R320 CHIP RES.(1608) 1/ 10W J 1 k RRXAJR5Z0102 R321 CARBON RES. 1/6W J 33 or RCX6JA TZ0 330
CARBON RES. 1/4W J 33 RCX4JATZ0330
R323 CARBON RES. 1/6W J 33 or RCX6JA TZ0 330
CARBON RES. 1/4W J 33 RCX4JATZ0330 R324 CHIP RES.(1608) 1/ 10W J 4 7k RRXAJR5Z0473 R325 CHIP RES.(1608) 1/ 10W J 3 3 RRXAJR5Z0330 R326 CHIP RES.(1608) 1/ 10W 0 RRXAZR5Z0000 R330 CHIP RES.(1608) 1/ 10W J 5 .6M RRXAJR5Z0565 R331 CHIP RES.(1608) 1/ 10W J 1 0k RRXAJR5Z0103 R332 CHIP RES.(1608) 1/ 10W 0 RRXAZR5Z0000 R334 CHIP RES.(1608) 1/ 10W 0 RRXAZR5Z0000 R351 CHIP RES.(1608) 1/ 10W J 1 50 RRXAJR5Z0151 R352 CHIP RES.(1608) 1/ 10W J 1 50 RRXAJR5Z0151 R355 CARBON RES. 1/4W J 680 RCX4JATZ0681 R357 CHIP RES.(1608) 1/ 10W J 2 20 RRXAJR5Z0221 R360 CHIP RES.(1608) 1/ 10W J 1 .8k RRXAJR5Z0182 R361 CHIP RES.(1608) 1/ 10W J 1 k RRXAJR5Z0102 R370 CHIP RES.(1608) 1/ 10W J 2 .7k RRXAJR5Z0272 R371 CARBON RES. 1/6W J 5.6k or RCX6JA TZ0 562
CARBON RES. 1/4W J 5.6k RCX4JATZ0562 R372 CHIP RES.(1608) 1/ 10W J 3 .9k RRXAJR5Z0392 R401 CHIP RES.(1608) 1/ 10W J 5 .6k RRXAJR5Z0562 R402 CHIP RES.(1608) 1/ 10W J 2 2k RRXAJR5Z0223 R403 CHIP RES.(1608) 1/ 10W J 4 7k RRXAJR5Z0473 R404 CARBON RES. 1/6W J 100 or RCX6JATZ0101
CARBON RES. 1/4W J 100 RCX4JATZ0101 R407 CARBON RES. 1/4W J 820 RCX4JATZ0821 R408 CHIP RES.(1608) 1/ 10W J 1 2k RRXAJR5Z0123 R409 CHIP RES.(1608) 1/ 10W J 5 .6k RRXAJR5Z0562 R41 1 CHIP RE S.(1 608) 1/ 10W J 1 k RRXAJR5Z0102 R412 CHIP RES.(1608) 1/ 10W J 2 7k RRXAJR5Z0273 R413 CHIP RES.(1608) 1/ 10W J 3 30k RRXAJR5Z0334 R414 CHIP RES.(1608) 1/ 10W J 1 20 RRXAJR5Z0121 R415 CHIP RES.(1608) 1/ 10W J 1 2k RRXAJR5Z0123 R416 CHIP RES.(1608) 1/ 10W J 1 .8k RRXAJR5Z0182 R417 CHIP RES.(1608) 1/ 10W J 5 60 RRXAJR5Z0561 R418 CHIP RES.(1608) 1/ 10W 0 RRXAZR5Z0000 R421 CHIP RES.(1608) 1/ 10W J 1 2k RRXAJR5Z0123
20040511 1-15-5 HG223EL
Page 45
Ref. No. Description Part No.
R422 CHIP RES.(1608) 1/10W J 10k RRXAJR5Z0103 R423 CHIP RES.(1608) 1/10W J 22k RRXAJR5Z0223 R424 CHIP RES.(1608) 1/10W J 3.9k RRXAJR5Z0392 R425 CHIP RES.(1608) 1/10W J 68k RRXAJR5Z0683 R426 CHIP RES.(1608) 1/10W J 12k RRXAJR5Z0123 R427 CHIP RES.(1608) 1/10W J 68k RRXAJR5Z0683 R428 CHIP RES.(1608) 1/10W J 12k RRXAJR5Z0123 R429 CHIP RES.(1608) 1/10W J 2.2k RRXAJR5Z0222 R501 CHIP RES.(1608) 1/10W J 1k RRXAJR5Z0102 R502 CHIP RES.(1608) 1/10W J 1k RRXAJR5Z0102 R503 CHIP RES.(1608) 1/10W J 1k RRXAJR5Z0102 R504 CHIP RES.(1608) 1/10W J 10k RRXAJR5Z0103 R505 CHIP RES.(1608) 1/10W J 10k RRXAJR5Z0103 R506 CHIP RES.(1608) 1/10W J 10k RRXAJR5Z0103 R509 CHIP RES.(1608) 1/10W J 4.7k RRXAJR5Z0472 R511 CHIP RES.(1608) 1/10W J 100k RRXAJR5Z0104 R513 CHIP RES.(1608) 1/10W J 2.2k RRXAJR5Z0222 R514 CHIP RES.(1608) 1/10W J 820 RRXAJR5Z0821 R516 CHIP RES.(1608) 1/10W J 330k RRXAJR5Z0334 R517 CHIP RES.(1608) 1/10W J 560 RRXAJR5Z0561 R518 CHIP RES.(1608) 1/10W J 470 RRXAJR5Z0471 R520 CHIP RES.(1608) 1/10W J 10k RRXAJR5Z0103 R521 CHIP RES.(1608) 1/10W J 220k RRXAJR5Z0224 R522 CHIP RES.(1608) 1/10W J 39k RRXAJR5Z0393 R523 CHIP RES.(1608) 1/10W J 10k RRXAJR5Z0103 R524 CHIP RES.(1608) 1/10W J 5.6k RRXAJR5Z0562 R525 CHIP RES.(1608) 1/10W J 1.5k RRXAJR5Z0152 R526 CHIP RES.(1608) 1/10W J 1.8k RRXAJR5Z0182 R527 CHIP RES.(1608) 1/10W J 680 RRXAJR5Z0681 R528 CHIP RES.(1608) 1/10W J 18k RRXAJR5Z0183 R529 CARBON RES. 1/4W J 270 RCX4JATZ0271 R530 CHIP RES.(1608) 1/10W J 180 RRXAJR5Z0181 R531 CHIP RES.(1608) 1/10W J 68k RRXAJR5Z0683 R533 CHIP RES.(1608) 1/10W J 33k RRXAJR5Z0333 R534 CARBON RES. 1/6W G 3.6k or RCX6GA TZ0 362
CARBON RES. 1/4W G 3.6k RCX4GATZ0362
R535 CARBON RES. 1/6W G 10k or RCX6GATZ0103
CARBON RES. 1/4W G 10k RCX4GA TZ0103
R536 CARBON RES. 1/6W G 470 or RCX6GATZ0471
CARBON RES. 1/4W G 470 RCX4GATZ0471
R537 CARBON RES. 1/6W G 22k or RCX6GATZ0223
CARBON RES. 1/4W G 22k RCX4GA TZ0223
R538 CARBON RES. 1/6W G 1.5k or RCX6GA TZ0 152
CARBON RES. 1/4W G 1.5k RCX4GATZ0152
R539 CARBON RES. 1/6W G 4.7k or RCX6GA TZ0 472
CARBON RES. 1/4W G 4.7k RCX4GATZ0472 R540 CHIP RES.(1608) 1/10W J 390k RRXAJR5Z0394 R541 CHIP RES.(1608) 1/10W J 390k RRXAJR5Z0394 R542 CHIP RES.(1608) 1/10W J 1.8k RRXAJR5Z0182 R543 CHIP RES.(1608) 1/10W J 1k RRXAJR5Z0102 R544 CHIP RES.(1608) 1/10W J 2.7k RRXAJR5Z0272 R545 CHIP RES.(1608) 1/10W J 2.2k RRXAJR5Z0222 R546 CHIP RES.(1608) 1/10W J 12k RRXAJR5Z0123 R547 CHIP RES.(1608) 1/10W J 1.8k RRXAJR5Z0182 R548 CHIP RES.(1608) 1/10W J 1k RRXAJR5Z0102 R549 CHIP RES.(1608) 1/10W J 1.2k RRXAJR5Z0122 R551 CHIP RES.(1608) 1/10W J 100 RRXAJR5Z0101 R552 CHIP RES.(1608) 1/10W J 10k RRXAJR5Z0103 R553 CARBON RES. 1/4W J 820 RCX4JATZ0821 R561 CARBON RES. 1/6W J 330 or RCX6JATZ0331
CARBON RES. 1/ 4W J 330 RCX4JATZ0331
Ref. No. Descrip tio n Part No.
R562 CARBON RES. 1/6W J 330 or RCX6JATZ0331
CARBON RES. 1/4W J 330 RCX4JATZ0331 R563 CARBON RES. 1/4W J 270 RCX4JATZ0271 R564 CARBON RES. 1/6W J 330 or RCX6JATZ0331
CARBON RES. 1/4W J 330 RCX4JATZ0331 R565 CARBON RES. 1/6W J 330 or RCX6JATZ0331
CARBON RES. 1/4W J 330 RCX4JATZ0331 R567 CHIP RES.(1608) 1/ 10W J 3 .9k RRXAJR5Z0392 R568 CHIP RES.(1608) 1/ 10W J 3 .9k RRXAJR5Z0392 R569 CHIP RES.(1608) 1/ 10W J 3 .9k RRXAJR5Z0392 R570 CHIP RES.(1608) 1/ 10W J 3 .9k RRXAJR5Z0392 R602 CHIP RES.(1608) 1/ 10W J 1 0k RRXAJR5Z0103 R603 CHIP RES.(1608) 1/ 10W J 1 0k RRXAJR5Z0103 R606 CHIP RES.(1608) 1/ 10W J 1 0k RRXAJR5Z0103 R61 1 CHIP RE S.(1 608) 1/ 10W J 1 0k RRXAJR5Z0103 R613 CHIP RES.(1608) 1/ 10W J 1 0k RRXAJR5Z0103 R701 CARBON RES. 1/6W J 1.8k or RCX6JA TZ0 182
CARBON RES. 1/4W J 1.8k RCX4JATZ0182 R702 CARBON RES. 1/6W J 1k or RCX6JATZ0102
CARBON RES. 1/4W J 1k RCX4JA TZ0102 R703 CARBON RES. 1/6W J 1k or RCX6JATZ0102
CARBON RES. 1/4W J 1k RCX4JA TZ0102 R706 CHIP RES.(1608) 1/ 10W J 1 k RRXAJR5Z0102 R851 CHIP RES.(1608) 1/ 10W J 1 .5k RRXAJR5Z0152 R852 CHIP RES.(1608) 1/ 10W J 1 k RRXAJR5Z0102 R853 CHIP RES.(1608) 1/ 10W J 1 k RRXAJR5Z0102
SWITCHES
SW501 TACT SWITCH KSM0614B or SST0101HH013
TACT SWITCH SKQSAF001A or SST0101AL041
TACT SWITCH TC-1104(H=9.5) SST0101DNG01 SW502 TACT SWITCH KSM0614B or SST0101HH013
TACT SWITCH SKQSAF001A or SST0101AL041
TACT SWITCH TC-1104(H=9.5) SST0101DNG01 SW503 TACT SWITCH KSM0614B or SST0101HH013
TACT SWITCH SKQSAF001A or SST0101AL041
TACT SWITCH TC-1104(H=9.5) SST0101DNG01 SW504 TACT SWITCH KSM0614B or SST0101HH013
TACT SWITCH SKQSAF001A or SST0101AL041
TACT SWITCH TC-1104(H=9.5) SST0101DNG01 SW505 TACT SWITCH KSM0614B or SST0101HH013
TACT SWITCH SKQSAF001A or SST0101AL041
TACT SWITCH TC-1104(H=9.5) SST0101DNG01 SW506 LEAF SWITCH MXS01830MVP0 SSC0101MCE03 SW507 ROTARY MODE SWITCH SSS-53MD SSR0106KB003 SW509 TACT SWITCH KSM0614B or SST0101HH013
TACT SWITCH SKQSAF001A or SST0101AL041
TACT SWITCH TC-1104(H=9.5) SST0101DNG01 SW510 TACT SWITCH KSM0614B or SST0101HH013
TACT SWITCH SKQSAF001A or SST0101AL041
TACT SWITCH TC-1104(H=9.5) SST0101DNG01 SW511 TACT SWITCH KSM0614B or SST0101HH013
TACT SWITCH SKQSAF001A or SST0101AL041
TACT SWITCH TC-1104(H=9.5) SST0101DNG01 SW512 TACT SWITCH KSM0614B or SST0101HH013
TACT SWITCH SKQSAF001A or SST0101AL041
TACT SWITCH TC-1104(H=9.5) SST0101DNG01
MISCELLANEOUS
2B7 SHIELD ASSEMBLY HG470ED 0VM416072 2B8 BUSH, LED(F) H3700UD 0VM409508 2B46 ROHM HOLDER H7770JD 0VM304573
20040511 1-15-6 HG223EL
Page 46
Ref. No. Description Part No.
AC001! AC CORD PE8B2CG1H0A-057 WAE0172LW003 F001! FUSE T1.6AL/250V or PAGC20BW3162 ! FUSE 50T016H 1.6A/250V PAGH20BHV162 FH001 FUSE HOLDER MSF-015 or XH01Z00LY001
FUSE HOLDER DFH-001 XH01Z00RP001
FH002 FUSE HOLDER MSF-015 or XH01Z00LY001
FUSE HOLDER DFH-001 XH01Z00RP001 J902 BEAD CORE B16 RH 3.5X10X1.3 XL03010XM001 JW001 FLAT CABLE, 7P AWG26#2651/P2.0/150 WX3807S6FF15 JW002 FLAT CABLE, 8P AWG26#2651/P1.25/150 WX1HC267-001 PS503 PHOTO INTERRUPTER RPI-302C70 QPWZP1302C70 RS501 REMOTE RECEIVER MIM-93M9DKF or USESJRSUNT03
REMOTE RECEIVER PIC-37042LQ USESJRSKK038 T001! SWITCHING TRANSFORMER 04702 or LTT00EPKT1 16 ! SWITCHING TRANSFORMER BCK-25-344D LTT00EPXB007 TP301 PCB JUMPER D0.6-P10.0 JW10.0T TP501 PCB JUMPER D0.6-P6.0 JW6.0T TP502 PCB JUMPER D0.6-P5.0 JW5.0T TP506 PCB JUMPER D0.6-P5.0 JW5.0T TP507 PCB JUMPER D0.6-P6.0 JW6.0T TU701 TUNER UNIT TMDZ2-761A UTUNPSLAL004 VR501 CARBON P.O.T. 100k B VRCB104HH014 X301 X'TAL 4.433619MHz or FXC445LLN001
X'TAL 4.433619MHz 1811388 X501 X'T AL 12. 000MHz FXD126LDS001 X502 X'TAL 32.768kHz(20PPM) or FXC323LQUA01
X'T AL 32. 768kHz (20PPM) FXC323LDS00 2
JACK CBA
Ref. No. Description Part No.
JACK CBA (MCV-C) -----------
Consists of the following
CAPACITORS
C102 CHIP CERAMIC CAP. B K 2200pF/50V CHD1JK30B222 C104 CHIP CERAMIC CAP .(1608) CH J 470pF/50V or CHD1JJ3CH471
CHIP CERAMIC CAP. CG J 470pF/50V CHD1JJ3CG471 C105 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104
CHIP CERAMIC CAP. (1608) F Z 0.1µF/25V or CHD1EZ30F104
CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104 C107 ELECTROLYTIC CAP. 1µF/50V M H7 CE1JMA V SL1 R0 C108 CHIP CERAMIC CAP. B K 1000pF/50V CHD1JK30B102 C109 CHIP CERAMIC CAP. B K 2200pF/50V CHD1JK30B222 C112 CHIP CERAMIC CAP .(1608) CH J 470pF/50V or CHD1JJ3CH471
CHIP CERAMIC CAP. CG J 470pF/50V CHD1JJ3CG471 C113 CHIP CERAMIC CAP. B K 2200pF/50V CHD1JK30B222 C115 ELECTROLYTIC CAP. 100µF/16V M H7 CE1CMA VSL101 C116 ELECTROLYTIC CAP. 470µF/6.3V M CE0KMASTL471 C117 ELECTROLYTIC CAP. 470µF/6.3V M CE0KMASTL471
DIODES
D101 ZENER DIODE DZ-11BSA T265 or NDTA00DZ11BS
ZENER DIODE MTZJT -771 1 A QDTA00MTZJ11 D102 ZENER DIODE DZ-11BSA T265 or NDTA00DZ11BS
ZENER DIODE MTZJT -771 1 A QDTA00MTZJ11 D103 ZENER DIODE DZ-11BSA T265 or NDTA00DZ11BS
ZENER DIODE MTZJT -771 1 A QDTA00MTZJ11 D105 ZENER DIODE DZ-11BSA T265 or NDTA00DZ11BS
ZENER DIODE MTZJT -771 1 A QDTA00MTZJ11
COILS
L101 BEAD CORE B16 RH 3.5X10X1.3 XL03010XM001 L102 BEAD CORE B16 RH 3.5X10X1.3 XL03010XM001
Ref. No. Description Part No.
TRANSISTORS
Q101 TRANSISTOR KTA1266(GR) or NQS40KTA1266
TRANSISTOR 2SA1015-GR(TPE2) QQS102SA1015
Q102 TRANSISTOR KTA1266(GR) or NQS40KTA1266
TRANSISTOR 2SA1015-GR(TPE2) QQS102SA1015
RESISTORS
R101 CARBON RES. 1/4W J 1k RCX4JATZ0102 R102 CARBON RES. 1/4W J 1k RCX4JATZ0102 R105 CARBON RES. 1/6W J 4.7k or RCX6JATZ0472
CARBON RES. 1/ 4W J 4.7 k RCX4JATZ0472
R106 CARBON RES. 1/6W J 4.7k or RCX6JATZ0472
CARBON RES. 1/ 4W J 4.7 k RCX4JATZ0472 R108 CARBON RES. 1/4W J 68 RCX4JATZ0680 R109 CHIP RES.(1608) 1/10W J 75 RRXAJR5Z0750 R1 10 CARBON RES. 1/4W J 1k RCX4JATZ0102 R11 1 CARBON RES. 1/4W J 1k RCX4JATZ0102 R1 14 CARBON RES. 1/6W J 4.7k or RCX6JATZ0472
CARBON RES. 1/ 4W J 4.7 k RCX4JATZ0472 R1 15 CARBON RES. 1/6W J 4.7k or RCX6JATZ0472
CARBON RES. 1/ 4W J 4.7 k RCX4JATZ0472 R1 16 CARBON RES. 1/6W J 15k or RCX6JATZ0153
CARBON RES. 1/ 4W J 15k RCX4JATZ0153 R117 CHIP RES.(1608) 1/10W J 10k RRXAJR5Z0103 R1 18 CARBON RES. 1/4W J 68 Ω Ω RCX4JATZ0680 R119 CHIP RES.(1608) 1/10W J 75 RRXAJR5Z0750 R120 CARBON RES. 1/6W J 680 or RCX6JATZ0681
CARBON RES. 1/ 4W J 680 RCX4JA TZ0681 R123 CHIP RES.(1608) 1/10W J 220 RRXAJR5Z0221 R125 CARBON RES. 1/6W J 680 or RCX6JATZ0681
CARBON RES. 1/ 4W J 680 RCX4JA TZ0681 R126 CHIP RES.(1608) 1/10W J 220 RRXAJR5Z0221 R127 CHIP RES.(1608) 1/10W 0 RRXAZR5Z0000
MISCELLANEOUS
2L022 SCREW, P-TIGHT M3X10 WASHER HEAD+ GCMP3100 A5 JACK BOARD(2-21P) HE470ED 0VM203835 JK101 RGB CONNECTOR MRC-021V-01 JXGL210LY002 JK102 RGB CONNECTOR MRC-021V-01 JXGL210LY002
SENSOR CBA
Ref. No. Description Part No.
SENSOR CBA 0VSA14893 Consists of the following
TRANSISTORS
Q504 PHOTO TRANSISTOR PT204-6B-12 or NPWZT2046B12
PHOTO TRANSISTOR MID-32A22F NPWZ1D32A22F
Q505 PHOTO TRANSISTOR PT204-6B-12 or NPWZT2046B12
PHOTO TRANSISTOR MID-32A22F NPWZ1D32A22F
20040511 1-15-7 HG223EL
Page 47
DECK MECHANISM SECTION
VIDEO CASSETTE RECORDER
VCX602
Sec. 2: Deck Mechanism Section
I Standard Maintenance I Mechanism Alignment Procedures I Disassembly / Assembly of Mechanism I Deck Exploded Views I Deck Parts List
TABLE OF CONTENTS
Standard Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1-1
Service Fixture and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-1
Mechanical Alignment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3-1
Disassembly / Assembly Procedures of Deck Mechanism. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4-1
Alignment Procedures of Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5-1
Deck Exploded Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6-1
Deck Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7-1
Page 48
STANDARD MAINTENANCE
Service Schedule of Components
This maintenance chart shows you the standard of replacement and cleaning time for each part. Because those may replace depending on environment and purpose for use, use the chart for reference.
h: Hours : Cleaning I: Repl ac e
Deck Periodic Service Schedule
Ref.No. Part Name 1,000 h 2,000 h 3,000 h 4,000 h
B2 Cyli nde r As se mbl y B3 B8
B587 Tension Lever Assembly
B31
B573, B574
B37 Capstan Motor
B52 *B73 *B86 F Brake Assembly (HI) II
B133 B410 B414 M Brake (SP) Assembly (HI) II B416
Loading Motor Assembly Pulley Assembly
ACE Head Assembly Reel S, Reel T
Cap Belt FE Head
Idler Assembly (HI) Pinch Arm Assembly
M Brake (TU) Assembly (HI)
II
I
II
II
I
I
II
II
I
II
II
II
B525
Notes:
1.Clean all parts for the tape transport (Upper Drum with Video Head / Pinch Roller / ACE Head / FE Head) using 90% lsopropyl Alcohol.
2.After cleaning the parts, do all DECK ADJUSTMENTS.
3.For the reference numbers listed above, refer to Deck Exploded Views. * B73 ------ Recording model only * B86 ------ Not used in 2 head model.
LDG Belt
II
2-1-1 U29PHSMEN
Page 49
Cleaning
Cleaning of Video Head
Clean the head with a head cle aning stick or ch amois cloth.
Procedure
1.Remove the top cabinet.
2.Put on a glove (thin type) to avoid touching the upper and lower drum with your bare hand.
3.Put a few drops of 90% Isopropyl alcohol on the head cleaning stick or on the chamois cloth and, by slightly pressing it against the head tip, tu rn the upper drum to the right and to the left.
Notes:
1.The video head surface is made of very hard material, but since it is very thin, avoid cleani ng it vertically.
2.Wait for the cleaned part to dry thoroughly before operating the unit.
3.Do not reuse a stained head cleaning stick or a stained chamois cloth.
Cleaning of ACE Head
Clean the head with a cotton swab.
Procedure
1.Remove the top cabinet.
2.Dip the co tton swab in 90 % isopropyl al cohol and clean the ACE Head. Be careful not to damage the upper drum and other tape running parts.
Notes:
1.Avoid cleaning the ACE Head vertically.
2.Wait for the cleane d part to dry thoroughl y before operating the unit or damage may occur.
ACE Head
Upper Cylinder
Do Not !
Video Head
Do Not touch with your bare hand!
Cleaning Stick
2-1-2 U29PHSMEN
Page 50
SERVICE FIXTURE AND TOOLS
J-1-1, J-1-2
J-3
J-5
J-2
J-4
Ref. No. Name Part No. Adjustment
J-1-1 Alignment Tape FL6A Head Adjustment of ACE Head J-1-2 Alignment Tape FL6N8
(2 Head model) FL6NS8 (4 Head model)
J-2 Guide Roller Adj. Screwdriver Available
Locally
J-3 Mirror Available
Locally
J-4 Azimuth Adj. Screwdriver + Available
Locally
J-5 Flat Screwdriver - Available
Locally
2-2-1 U29PFIX
Azimuth and X Value Adjustment of ACE Head / Adjustment of Envelope Waveform
Guide Roller
Tape Transportation Check
ACE Head Height
X Value
Page 51
MECHANICAL ALIGNMENT PROCEDURES
Explanation of alignm ent for the tape to correctly run starts on the next page. Refer to the information below on this page if a tape gets st uck, for example, in the mechanism due to some electrical trouble of the unit.
Service Information
A. Method for Manual Tape Loading/Unloading
To load a cassette tape manually:
1. Disconnect the AC plug.
2. Remove the Top Case and Front Assembl y.
3. Insert a cassette tape . Though the tape will not be automatica lly loaded, make sure th at the cassette tape is all the way in at the inlet of the Cassette Holder. To confirm this, lightly push the cassette tape further in and se e if the tap e comes back out, by a spring motion, just as much as you have pushed in.
4. Turn the LDG Belt in the appropriate direction shown in Fig. M1 for a minute or two to comp lete this task.
To unload a cassette tape manually:
1. Disconnect the AC plug.
2. Remove the Top Case and Front Assembl y.
3. Make sure tha t the Moving guid e preparations are in the Eject Position.
4. Turn the LDG Belt in the appropriate direction shown in Fig. M1 u ntil the Moving guide prepara­tions come to the Eject P ositi on. Stop turning when the preparations begin clicking or can not be moved further. However, the tape will be left wound around the cylinder.
5. Turn the LDG Belt in the appropriate dir ection co n­tinuously, and the cassette tape will be ejected. Allow a minute or two to complete this task.
B. Method to place the Cassette Holder in the tape-
loaded position without a cassette tape
1. Disconnect the AC Plug.
2. Remove the Top Case and Front Assembly.
3. Turn the LDG Belt in the appropriate direction shown in Fig. M1. Release the locking tabs shown in Fig. M1 and continue turning the LDG Belt unti l the Cassette Holder comes to the tape-loaded position. Allow a minute or two to complete this task.
T op View
Moving guide T preparation (Eject Position)
Moving guide S preparation (Eject Position)
Push the tape to load it.
Push the locking tab gently to unlock when loading without a cassette.
UNLOAD /EJECT
LOAD
Side View
LDG Belt
Fig. M1
Bottom View
LDG Belt (B)
UNLOAD /EJECT
Cam Gear
Fig. M2
2-3-1 U29P2HSMA
Page 52
1. Tape Interchangeability Alignment
Note: To do these alignme nt proc ed ur es, ma ke sure that the Tracking Control Circuit is set to the preset position every time a tape is loaded or unloaded. (Refer to page 2-3-4, procedure 1-C, step 2.)
Equipment required:
Dual Trace Oscilloscope VHS Alignment Tape (FL6N8) Guide Roller Adj. Screwdriver Flat Screwdriver (Purchase Locally)
Note: Before starting this Mechanical Alignment, do all Electrical Adjustment procedures.
Flowchart of Alignment for tape traveling
Loading (Use a blank tape.)
Adjust the height of the Guide Rollers (Supply side and take-up side). (Use a blank tape.) (Page 2-3-3)
1-A
No good
Check to see that the tape is not creasing and that there is no slack on the supply and take-up side Guide Rollers. (Use a blank tape.)
Adjust the X Value for maximum envelope. (Page 2-3-3) (Use Alignment Tape.)
Adjust the envelope. (Page 2-3-4)
Check the envelope.
OK
Adjust the Audio Section. (Azimuth Alignment) (Page 2-3-4)
Check the audio output.
OK
Check the following:
1. X Value (Page 2-3-3)
2. Envelope (Page 2-3-4) OK
1-A
1-B
1-C
1-C
1-D
1-D
1-B, 1-C
No good
No good
No good
Do the final tape-traveling test to see that the tape runs normally in play mode with­out creasing or slacking.
OK
Check to see that the tape is not creasing and that there is no slack on the REV Post. (Use a blank tape.)
OK
Completion
Adjust the X value and envelope.
1-A
1-E
1-B, 1-C
2-3-2 U29P2HSMA
Page 53
1-A. Preliminary/Final Checking and
r
Alignment of Tape Path
Purpose:
To make sure that the tape path is well stabilized.
Symptom of Misalignment:
If the tape path is unstable, the tape will be damaged. Note: Do not use an Alignment Tape for this proce-
dure. If the unit is not correct ly aligned, the tape may be damaged.
1. Playback a bl ank cassette tape and check to see that the tape runs without creasing at Guide Rollers [2] and [3], and at points A and B on the lead sur ­face. (Refer to Fig. M3 and M4.)
2. If creasin g is apparent, align t he h ei g ht o f th e g ui d e rollers by turning the top of Guide Rollers [2] and [3] with a Gu ide Roller Adj. Scr ewdriver. (Refer to Fig. M3 and M5.)
Guide Roller [2]
Guide Roller [3]
ACE Head
4. If creasing or snaking is apparent, adjust the Tilt Adj. Screw of the ACE Head. (Fig. M6)
Azimuth Adj. Screw
ACE Head
Flat Screwdrive
Tilt Adj. Screw
Fig. M6
1-B. X Value Alignment
Purpose:
To obtain maximum PB FM envelope signal at the pre­set position of the Tracking Control Circuit, align the Horizontal Position of the ACE Head.
Symptom of Misalignment:
If the Horizontal Position of t he A CE Head is not pr op­erly aligned, maximum PB FM envelope cannot be obtained at the preset position of the Tracking Control Circuit.
A
Take-up Guide Post [4]
Lead Surface of Cylinder
Correct
Guide Roller
Tape
Take-up Guide Post
Tape
B
Tape
Incorrect
Fig. M3
Fig. M4
1. Connect the oscilloscope to TP301 (C-PB) and TP501 (CTL) on the Main CBA. Use TP502 (RF­SW) as a trigger.
2. Playback the Gray Scale of the Alignment Tape (FL6N8) and confirm that the PB FM signal is present.
3. Set the Tracking Control Circui t to the preset posi­tion by pressing CH U P button on t he remote c on­trol unit then “PLAY” button on the unit. (R efer to note on bottom of page 2-3-4.)
4. Use the Fl at Screwdriver so that th e PB FM si gnal at TP301 (C-PB) is maximum. (Fig. M6)
Fig. M5
3. Check to se e tha t the tape r uns wi thou t cr ea si ng a t Take-up Guide Post [4] or without snaking between Guide Roller [3] and ACE Head. (Fig. M3 and M5)
2-3-3 U29P2HSMA
Page 54
5. To shift the CTL waveform, press CH UP or CH DOWN button on the remote control unit. Then make sure that the maxi mum outp ut posi tion of PB FM envelope s ig nal b ec ome w ithi n set position.
±2ms from pre-
Good
FM envelope signal
2ms
Center Position
5. When Guid e Rollers [2] and [ 3] (Refer to Fig. M3) are aligned properly, there is no envelope drop either at the beginning or end of track as shown in Fig. M9.
Dropping envelope level at the beginning of track.
Fig. M8
FM envelope output signal is adjusted at maximum.
CTL signal
No Good
FM envelope output signal is low.
Fig. M7
6. Set the Tracking Control Circui t to the preset posi­tion by pressing C H UP button on the remote con­trol unit. and then “PLAY” button.
1-C. Checking/Adjustment of Envelope
Waveform
Purpose:
To achieve a satisfactory picture, adjust the PB FM envelope becomes as flat as possible.
Symptom of Misalignment:
If the envelope o utput is poor, noise will appear in the picture. The tracki ng will then lose precision and the playback picture wil l be distorted by any slight varia­tion of the Tracking Control Circuit.
1. Connect the os cilloscope to TP301 (C-PB) on the Main CBA. Use TP502 (RF-SW) as a trigger.
2. Playback the Gray Scale on the Alignment Tape (FL6N8). Set the Tracking Control Circuit to the preset position by p ress ing CH UP butto n an d then “PLAY” button on the unit. Adjust the height of Guide Rollers [2] and [3] (Fig. M3, Page 2-3-3) watching the oscillosc ope dis play s o that the enve ­lope becomes as flat as possible. To do this adjust­ment, turn the top of the Guide Roller with the Guide Roller Adj. Screwdriver.
3. If the envelope is as shown in Fig. M7, adjus t the height of Guide Roller [2] (Refer to Fig. M3) so that the waveform looks like the one shown in Fig. M9.
4. If the envelope is as shown in Fig. M8, adjus t the height of Guide Roller [3] (Refer to Fig. M3) so that the waveform looks like the one shown in Fig. M9.
Dropping envelope level at the end of track.
Fig. M9
Envelope is adjusted properly. (No envelope drop)
Fig. M10
Note: Upon completion of the adjustment of Guide Rollers [2] and [3] (Refer to Fig. M3), check the X Value by pushing the CH UP or DOWN buttons alte r­nately, to check the symmetry of the envelope. Check the number of pushes to ensur e preset position. The number of pushes CH UP button to achieve 1/2 level of envelope should match the number of pushes CH DOWN button from center. If required, redo the “X Value Alignmen t.”
2-3-4 U29P2HSMA
Page 55
1-D. Azimuth Alignment of Audio/Con-
trol/ Erase He ad
Purpose:
To correct the Azimuth alignment so that the Audio/ Control/Erase Head meets tape tracks properly.
Symptom of Misalignment:
If the position of the Audio/Control/Erase Head is not properly aligned, the Audio S/N Ratio or Frequency Response will be poor.
1. Connect the oscilloscope to the audio ou tput jack on the rear side of the deck.
2. Playback the alignm ent tape (FL6N8) and confirm that the audio signal output level is 8kHz.
3. Adjust Azimuth Adj. Screw so that the output level on the AC Voltmeter or the waveform on the oscillo­scope is at maximum. (Fig. M6)
Note: Upon completion of the adjustm ent of Azimuth Adj. Screw, check the X Value by pushing the CH UP or DOWN buttons alternate ly, to check the symmetry of the envelope. Check the number of pushes to ensure preset po sitio n. The n umber of pus hes C H UP button to achieve 1/2 level of envel ope should match the number of pushes CH DOWN button from center. If required, redo the “X Value Alignment.”
2. When the tape has been curled up or bent, turn the alignment screw t o adjust the heigh t of REV Post. (Refer to Fig. M11 and M13.)
REV Post [5]
Take-up Guide Post [4]
Fig. M11
Correct
REV Post
Tape
Take-up Guide Post
Tape
Incorrect
1-E. Checking and Alignment of Tape
Path during reversing
Purpose:
To make sure that the tape path is well stabilized dur­ing reversing.
Symptom of Misalignment:
If the tape path is unstable during reversing , the tape will be damaged.
Note: Do not use an Alignment Tape for this proce­dure. If the unit is not correct ly aligned, the tape may be damaged.
1. Insert a black cassette tape into the tray and set the unit to REV. Then confirm if the tape ha s been curled up or bent at the Take-up Guide Post[4] or REV Post[5]. (Refer to Fig. M11 and M12.)
Fig. M12
Alignment Screw
Tape Guide Assembly
Fig. M13
2-3-5 U29P2HSMA
Page 56
DISASSEMBLY/ASSEMBLY PROCEDURES
OF DECK MECHANISM
Before following the procedures described below, be sure to remove the deck assembly from the cabinet. (Refer to CABINET DISASSEMBLY INSTRUCTIONS.) All the following pro cedures, i ncluding those for adjustment and replace ment of parts, should be done in Eject mode; see the positions of [44] and [45] i n Fig. DM1H on page 2-4-3. Whe n reassembling, follow the ste ps in reverse order.
STEP
/LOC.
[10] [2]
[12] [11] Pinch Arm (B) T
[13] [12] [14] [14] FE Head T DM1H, DM9H (S-5)
[15] [15] Prism T DM1H, DM9H (S-6) [16] [2] Slider Shaft T DM10H *(L-5) [17] [16] C Drive Lever (SP) T DM10H [18] [16] C Drive Lever (TU) T DM10H (S-7), *(P-4) [19] [19] Capstan Motor B DM2H, DM11H 3(S-8), Cap Belt [20]
[21] [20] Center Gear B DM12H
*[22]
[23] [22] Worm Holder B DM2H, DM13H-1 (S-9), *(L-7), *(L-8) [24] [22]
[25] [26]
[27] [28] [26]
[29] [28] [30] [29] TR Gear A/B B DM13H-1 [31] [31] [32] [26]
START-
ING
No.
[1] [1] Guide Holder A T DM3H 2(S-1) [2] [1] [3] [2] Slider (SP) T DM5H (S-1A), *(L-1)
[4] [2] Slider (TU) T DM5H *(L-2) [5] [4] Lock Lever T DM5H *(L-3), *(P-1) [6] [2] Cassette Plate T DM5H [7] [7] Cylinder Assembly T DM 1H, DM6H Desolder, 3(S-2)
[8] [8] [9] [9] ACE Head Assembly T DM1H, DM7H (S-4)
[11] [10] C Door Opener T DM1H, DM8H-1 (S-4A), *(L-4)
No.
[20]
[22]
[25]
[20],[25]
[22],[23],
[26]
Cassette Holder Assembly
Loading Motor Assembly
Tape Guide Arm Assembly
Pinch Arm (A) Assembly
Clutch Assembly (HI) B DM2H, DM12H (C-1)
F Brake Assembly (HI) B DM2H, DM12H *(L-6)
Pulley Assembly (HI) B DM2H, DM13H-1 Mode Gear (LM) B DM2H, DM13H-1 (C-2)
Mode Lever (HI) B
Cam Gear (A) (HI) B TR Gear C B DM2H, DM13H-1 (C-5)
TR Gear Spring B DM13H-1
FF Arm (HI ) B DM1H, DM14H Idler Assembly (HI) B DM1H, DM14H *(L-9)
PART
Fig. No.
TDM4H
TDM1H, DM7H
T DM1H, DM8H-1 *(P-2)
DM1H, DM8H-1, DM8H-2
DM1H, DM8H-1,
T
DM8H-2
DM2H, DM13H-1, DM13H-2
DM2H, DM13H-1, DM13H-2
REMOVAL INSTALLATION
REMOVE/*UNHOOK/ UNLOCK/RELEASE/ UNPLUG/DESOLDER
Desolder, LDG Belt, 2(S-3)
*(P-3)
(C-3)
(C-4)
ADJUSTMENT
CONDITION
(+)Refer to Alignment Sec.Page 2-5-1
2-4-1 U29PHSDA
Page 57
STEP
/LOC.
[33] [26] [34] [26]
[35] [34]
[36] [16],[26]
[37] [2],[26]
[38] [37] [39] [38] T Lever Holder T DM15H *(L-10)
[40] [40] [41] [15],[40]
[42] [36],[40] Reel T T DM1H, DM15H [43] [38] Reel S T DM1H, DM15H
[44] [34],[38]
[45] [35] [46] [19] TG Post Assembly T DM1H, DM16H *(L-11) [47] [27] Rack Assembl y R DM17H [48] [47] F Door Opener R DM17H
[49] [49] Cleaner Assembly T DM1H, DM6H [50] [49] CL Post T DM6H *(L-12)
No.
(1)
START-
ING
No.
(2)
PART
BT Arm B DM2H, DM14H *( P-5) Loading Arm (SP)
Assembly Loading Arm (TU)
Assembly M Brake (TU) Assembly
(HI) M Brake (SP) Assemb ly
(HI) Tension Lever
Assembly
M Gear (HI) T DM1H, DM15H (C-6) Sensor Gear (HI) T DM1H, DM15H (C-7)
Moving Guide S Preparation
Moving Guide T Preparation
(3)
BDM2H, DM14H
BDM2H, DM14H
TDM1H, DM15H
T DM1H, DM15H *(P-6)
TDM1H, DM15H
T DM1H, DM16H (S-11), Slide Plate
TDM1H, DM16H
(4)
Fig. No.
(5)
REMOVAL INSTALLATION
REMOVE/*UNHOOK/ UNLOCK/RELEASE/ UNPLUG/DESOLDER
(6)
ADJUSTMENT
CONDITION
(+)Refer to Alignment Sec.Page 2-5-1
(+)Refer to Alignment Sec.Page 2-5-1
(+)Refer to Alignment Sec.Page 2-5-1
(7)
(1): Follow steps in sequence. When reassembling, follow the steps in reverse order.
These numbers are also used as identification (location) No. of parts in the figures. (2): Indicates the part to start disassembling with in order to disassemble the part in column (1). (3):Name of the part (4): Location of the part: T=Top B=Bottom R=Right L=Left (5):Figure Number (6): Identification of parts to be removed, unhooked, unlocked, released, unplugged, unclamped, or desoldered.
P=Spring, W=Washer, C=Cut Washer, S=Screw, *=Unhook, Unlock, Release, Unplug, or Desolder
e.g., 2(L-2) = two Locking Tabs (L-2). (7): Adjustment Information for Installation
(+):Refer to Deck Exploded Views for lubrication.
.
* [ 22 ] F Brake Assembly (HI) is not used in 2 head model.
2-4-2 U29PHSDA
Page 58
T op View
[14]
[38]
[37]
[7] [49] [8]
[45][44] [46][9]
[32][43] [41] [40][31] [42]
[13] [11]
[15]
[10] [12]
[36]
Bottom View
[23]
[24]
[27]
Fig. DM1H
[19]
[35]
[34]
[25]
[26]
[33][20][28][22]
Fig. DM2H
2-4-3 U29PHSDA
Page 59
(S-1)
[1]
(S-1)
Fig. DM3H
A
(S-1A)
[3]
[4]
(L-1)
(L-3)
[5]
B
(L-2)
[6]
(P-1)
Installation of [3] and [6]
First, insert [6] diagonally in [3] as shown below. Then, install [6] in [3] while pushing (L-1) in a direction of arrow. After installing [6] in [3], confirm that pin A of [3] enters hole A of [6] properly.
[3]
Pin D
Pin C
Slots B
First, while pushing the locking tab as shown in the right, slide and pull up the right side on [2] to release Pin A and Pin B from the slots A. Then, remove Pin C and Pin D on [2] from the slots B as shown.
[2]
2
Pull up
Pin A
A
1
Slide
Pin B
Slot A
Slot A
1
Hole A
[6]
2
Pin A
View for A
(L-1)
Installation of [4] and [6]
Install [6] in [4] while pulling (L-2) in a direction of arrow. After installing [6] in [4], confirm that pin B of [4] enters hole B of [6] properly.
[4]
View for B
Hole B
Pin B
[6]
(L-2)
Fig. DM5H
Locking tab
View for A
Fig. DM4H
2-4-4 U29PHSDA
Page 60
[7]
[49]
(S-4A)
[11]
(L-4)
(P-3)
Desolder from bottom
(S-2)
View for A
Lead with Red Stripe
A
Fig. DM6H
[50]
(L-12)
[13]
Removal of [11]
1) Remove screw (S-4A).
2) Unhook spring (P-2).
3) Release (L-4) while
holding [12] with a finger.
4) Loosen a finger
holding [12] and remove [11].
Pin of [12]
Pin of [10]
View for A
[10]
A
Groove of [27]
When reassembling [10] and [12], confirm that pin of [10] and pin of [12] are in the
[27]
groove of [27] as shown.
Fig. DM8H-1
[12]
(P-2)
[9]
(S-4)
[8]
A
(S-3)
Desolder from bottom
Lead with White Stripe
LDG Belt
View for A
[8]
Fig. DM7H
2-4-5 U29PHSDA
Page 61
Installation of [13] and [12]
Hook spring (P-3) up to [12] and [13], then install then to the specified position so that [12] will be floated slightly while holding [12] and [13]. (Refer to Fig. A.)
Install pin of [12] in groove of [27]. (Refer to Fig. B.)
(P-3)
[13]
Fig. A
Pin of [12]
[27]
[12]
[14]
(S-5)
(S-6)
[15]
Fig. DM9H
Groove of [27]
Fig. B (Top view)
Notch of
Hold [12] and [13] till groove of pin of chassis looks and fit [13] in notch of chassis. Then, turn a few [13] while holding [12]. (Refer to Fig. C.)
Install [11] and [10] while holding [12]. (Refer to Fig. DM8H-1.)
chassis
Groove of pin of chassis
[13]
turn
[12]
Fig. C
Fig. DM8H-2
[17]
(L-5)
[16]
[18]
(P-4)
(S-7)
Fig. DM10H
2-4-6 U29PHSDA
Page 62
Cap Belt
A
[19]
(S-8)
[22]
turn
(C-1)
[20]
(L-6)
[21]
Installation position of Cap Belt
[20] Cap Belt
View for A
Pin on [22]
[27]
Position of pin on [22]
Fig. DM12H
[19]
Fig. DM11H
2-4-7 U29PHSDA
Page 63
[24]
(S-9)
(L-8)
(C-4)
(C-5)
[28]
[29]
[30]
[26]
(L-7)
[23]
(C-3)
(C-2)
[25]
Position of Mode Lever when installed
Pin of [36]
Bottom View
[27]
Installation of [26]
Pin of [33]
Align [26] and [27] as shown.
Pin of [37]
[26]
[27]
[31]
Fig. DM13H-1
[33]
T op Vie w
(P-5)
[32]
First groove on [27]
First tooth on [47]
[27]
When reassembling [27], meet the first groove on [27] to the first tooth on [47] as shown.
Refer to the Alignment Section, Page 2-5-1.
[35]
(L-9)
Fig. DM13H-2
[34]
Fig. DM14H
2-4-8 U29PHSDA
Page 64
[38]
(P-6)
[37]
(C-7)
[41]
[39]
turn
(C-6)
[40]
turn
[43]
(L-10)
[42]
[36]
turn
Fig. DM15H
[48]
[47]
Slide
Fig. DM17H
[44]
Slide Plate
(S-11)
[45]
[46]
(L-11)
Fig. DM16H
2-4-9 U29PHSDA
Page 65
ALIGNMENT PROCEDURES OF MECHANISM
The following procedures describe how to align the individual gears and levers that make up the tape load­ing/unloading mechanism. Since information about the state of the mechanism is provided to the System Control Circuit only through the Mode Switch, it is essential that the co rrect rel ationship be tween indi vid­ual gears and levers be maintained.
All alignments are to be performed with the mech­anism in Eject mode, in the sequence given. Each
procedure assumes that all prev ious proc edures have been completed.
IMPORTANT:
If any one of these a lignments is not perfor med prop­erly, even if off by only one tooth, the unit will unload or stop and it may result in da mage to th e mec hanical or electrical parts.
Alignment points in Eject Position
T op View
Alignment 3
Alignment 1
Loading Arm (SP) and (TU) Assembly
Install Loading Arm (SP) and (TU) Assembly so that their triangle marks point to each other as shown in Fig. AL2.
Alignment 2
Mode Gear
Keeping the two triangles pointing at each other, install the Loading Arm (SP) Asse mbly so that the last tooth of the gear meets the most insid e teeth of the Mode Gear. See Fig. AL2.
Triangle Marks
Loading Arm (SP) Assembly
Last T ooth
Alignment 2
Loading Arm (TU) Assembly
Most inside teeth of Mode Gear
Alignment 1
Mode Gear
Bottom View
Alignment 1
Alignment 2
Fig. AL1
Fig. AL2
Alignment 3
Cam Gear (A) (HI), Rack Assembly
Install the Rack Assembly so that the fir st tooth on the gear of the Rack As sembly meets the first gr oove on the Cam Gear (A) (HI) as shown in Fig. AL3.
T op Vie w
Cam Gear (A)(HI)
Alignment 3
First tooth
First groove on the Cam Gear (A)(HI)
Gear on Rack Assembly
Fig. AL3
2-5-1 U29PHSAPM
Page 66
DECK EXPLODED VIEWS
Deck Mechanism View 1
B2
B9
L1191
B73
B10
L1053
B411
B567
L1467
B494
Mark Description
Floil G-684G or Multemp MH-D SLIDUS OIL #150
B35
B553
(Blue grease)
B5
L1322
B12
B11
B571
L1450
B492
B74
L1051
B37
B410
L1450
B121
B8
Chassis Assembly Top View (Lubricating Point)
B501
L1466
B126
Some Ref. Numbers are not in sequence.
Chassis Assembly Bottom View (Lubricating Point)
2-6-1 U29P2HSDEX
Page 67
Deck Mechanism View 2
B487
B587
B416
B521
B591
Mark Description
Floil G-684G or Multemp MH-D (Blue grease)
SLIDUS OIL #150 SANKOUL FG84M (Yellow grease)
B508
B414
B572
B565
B499
B417
B568
B573
B585
B574
B518
B564
B590
B148
B592
B31
B522
L1151
L1406
B3
B558
B557
B525
B578
B579
B582
B580
B583
B579
View for A
Some Ref. Numbers are not in sequence.
A
B581
B559
B516
B133
B52
B551
B507
B488
B491
B513
Bottom Side (Grease point)
Bottom Side (Grease point)
2-6-2 U29P2HSDEX
Page 68
Deck Mechanism View 3
L1321
B355
L1341
B347
B482
L1321
B354
Mark Description
Floil G-684G or Multemp MH-D SLIDUS OIL #150
B483
B425
(Blue grease)
B562
B563
B300
B313
B529
B360
B359
B361
B555
Some Ref. Numbers are not in sequence.
B303
B514
2-6-3 U29P2HSDEX
Page 69
DECK PARTS LIST
Ref. No. Description Part No.
B2 CYLINDER ASSEMBLY MK12.5 PAL 2HD 1SP N2327CYL B3 LOADING MOTOR ASSEMBLY MK12.5 0VSA14636 B5 SLIDE PLATE MK12.5 0VM416429 B8 PULLEY ASSEMBLY(HI) MK12 0VSA13501 B9 MOVING GUIDE S P.P MK12.5 0VSA14717 B10 MOVING GUIDE T P.P MK12.5 0 VSA14639 B11 LOADING ARM(TU) ASSEMBLY MK12 0VSA13300 B12 LOADING ARM(SP) ASSEMBLY MK12 0VSA13299 B31 AC HEAD ASSEMBLY MK12.5 0VSA14841 B35 TAPE GUIDE ARM ASSEMBL Y MK12.5 0VSA15014 B37 CAPSTAN MOTOR 288/VCZC1301 N9681CML B52 CAP BELT MK10 0VM411138 B73 FE HEAD(MK11) MH-131SF1 1 o r DHVEC01Z0005
FE HEAD(MK12) VTR-1X2ERS11-155 or DHVEC01TE005
FE HEAD(MK12) HVFHP0047A DHVEC01AL007 B74 PRISM MK10 0VM202870 B121 WORM MK12 0VM414091 B126 PULLEY MK12 0 VM414 330B B133 IDLER ASSEMBLY(HI) MK12.5 0VSA14849 B148 TG CAP MK6 0VM407664C B300 C DRIVE LEVER(TU) MK12 0VM203773 B303 F DOOR OPENER MK12 0VM203751C B313 C DRIVE SPRING MK12 0VM414145 B347 GUIDE HOLDER A MK10 0VM304920 B354 SLIDER(TU) MK12 0VM101172F B355 SLIDER(SP) MK12 0VM101182H B359 CLEANER LEVER MK10 0VM304413 B360 CLEANER ROLLER MK9 0VM410032C B361 CL POST MK10 0VM411114 B410 PINCH ARM(A) ASSEMBLY(6) MK12.5 or 0VSA14935
PINCH ARM(A) ASSEMBLY(5) MK12 0VSA13788 B411 PINCH SPRING MK12 0VM414644 B414 M BRAKE(SP) ASSEMBLY(HI) MK12 0VSA13655 B416 M BRAKE(TU) ASSEMBLY(HI) MK12 0VSA13449 B417 TENSION SPG(3002645) MK12.5 0VM414221G B425 LOCK LEVER SPRING MK10 0VM4111 10 B482 CASSETTE PLATE MK12 0VM203749 B483 LOCK LEVER MK12 0VM414095 B487 BAND BRAKE(SP) MK12 0VM305723 B488 MODE LEVER(HI) MK12 or 0VM101175J
MODE LEVER(HI) MK12.5 0VM101352 B491 CAM GEAR(A)(HI) MK 12 0VM101176 B492 MODE GEAR(LM) MK12 0VM204236 B494 C DOOR OPENER MK12 0VM305719 B499 T LEVER HOLDER MK1 2 0VM305729 B501 WORM HOLDER MK12 or 0VM203767
WORM HOLDER( R) MK12 0VM204324 B507 REEL WASHER MK9 5*2.1*0.5 0VM410058 B508 S BRAKE SPRING(HI) MK12 0VM414899 B513 P .S. W F 6*2. 55*0.5 0VM402629A B514 SCREW RACK MK10 0VM411535 B516 REEL WASHER MK9 5*2.1*0.5 0VM410058 B518 P.S.W CUT 1.6X4.0X0.5T 0VM408485A B521 REV BRAKE SPG(HI) MK12 0VM414943 B522 TG POST ASSEMBLY MK10 0VSA11012 B525 LDG BEL T MK11 0VM412 804
Ref. No. Description Part No.
B529 CLEANER ASSEMBLY MK1 0 0VSA11 1 61 B551 FF ARM(HI) MK12 0VM306183 B553 REV SPRING MK11 0VM412555 B555 RACK ASSEMBLY MK12 0VSA13289 B557 MOTER PULLEY U5 0VM403205 B558 LOADING M OT OR M3 1E- 1 R- 14 7 401 MMDZB12MM007 B559 CLUTCH ASSEMBLY(HI) M K12 0VSA13450 B562 C DRIVE LEVER(SP) MK12 0VM203772 B563 SLIDER SHAFT MK12 0VM305762 B564 M GEAR(HI) MK12 0VM305755 B565 SENSOR GEAR(HI) MK12 0VM305756 B567 PINCH ARM(B) MK12 0VM305718 B568 BT ARM MK12 0VM305728 B571 P.S.W CUT 1.6X4.0X0.5T 0VM408485A B572 P.S.W CUT 1.6X4.0X0.5T 0VM408485A B573 REEL S MK11 0VM203436 B574 REEL T MK10 0VM202872C B578 TR GEAR A MK10 0VM304440 B579 TR GEAR B MK12 0VM305900 B580 TR GEAR C MK12 0VM305743A B581 CENTER GEAR MK11 0VM 305081 B582 TR GEAR SPRING MK10 0VM411187C B583 CAM WASHER MK12 0VM414741 B585 PSW(317505) MK11 0VM413663 B587 TENSION LEVER ASSEMBLY MK12 0VSA13279 B590 BRAKE ARM(TU) MK12 0VM203752E B591 BAND BRAKE(TU) MK12 0VM305724C B592 TG POST MK10 0VM411108E L1051 SCREW, B-TIGHT M2.6X6 P AN HEAD+ GPMB9060 L1053 SCREW, S-TIGHT M2.6X8 WASHER HEAD+ GCMS9080 L1151 SCREW, SEMS M2.6X4 PAN HEAD+ CPM39040 L1191 SCREW, S-TIGHT M2.6X8 WASHER HEAD+ GCMS9080 L1321 SCREW, S-TIGHT M3X6 BIND HEAD+ GBMS3060 L1322 SCREW, B-TIGHT M2.3X4 BIND HEAD+ GBMBY040 L1341 SCREW, P-TIGHT M2X6 PAN HEAD+ GPMP2060 L1406 AC HEAD SCREW MK9 0VM410964 L1450 SCREW, SEMS M2.6X5 PAN HEAD+ CPM39050 L1466 SCREW, S-TIGHT M2.6X6 BIND HEAD+ GBMS9060 L1467 SCREW M2.6X5 WASHER HEAD+ SCM39050
20040511 2-7-1 HG223DPL
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HG223FD
2004-05-25
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