Scott Scotty 5000 Instruction Manual

Copy No.:

Instruction Manual

Model No. : Scotty 5000.................

Year of Manufacture : 2006.......

Manufactured by :..........

Document Number : F--9999--8........

Issue : 1.....................

Date of Issue : August 2006..............

ISSUE NOTE

This is Issue 1; Date of Issue: August 2006

Copyright 2006

I

F--9999--8 Issue 1

TABLE OF CONTENTS

1 INTRODUCTION AND SAFETY 1--1........................................................

1.1 Introduction 1--3....................................................................

1.1.1 Scotty 5000 Machine Specifications and Utility Requirements 1--4.......................

1.2 General Safety Guidelines 1--6.......................................................

1.3 Safety Features 1--7.................................................................

1.3.1 Emergency Stop 1--7.............................................................

1.3.2 Stop and Safe 1--7...............................................................

1.3.3 Main Power Switch 1--8...........................................................

1.3.4 Compressed Air Valve 1--8........................................................

1.3.5 Guards and Covers 1--9...........................................................

1.3.6 Safety Devices 1--9...............................................................

1.4 Warnings, Cautions & Notes 1--10.....................................................

1.4.1 Warnings 1--10....................................................................

1.4.2 Cautions 1--10....................................................................

1.4.3 Notes 1--10.......................................................................

1.5 Warnings 1--11.......................................................................

1.5.1 Heat Hazards 1--11................................................................

1.5.2 Electrical Shock Hazards 1--11......................................................

1.6 Safety Procedures 1--12..............................................................

1.6.1 Compressed Air Valve 1--12........................................................

1.6.2 Safety Devices 1--12...............................................................

1.6.3 Appropriate Dress 1--12............................................................

1.6.4 Keep Area Clean 1--13.............................................................

1.6.5 Grease and Oil 1--13..............................................................

1.6.6 Manual Usage 1--13...............................................................

2 INSTALLATION 2--1......................................................................

2.1 Installation Requirements 2--3........................................................

2.1.1 Pre-Installation Requirements 2--4..................................................

2.1.2 Uncrating & Placement 2--5........................................................

3 OPERATION 3--1.........................................................................

3.1 General Information 3--3.............................................................

3.1.1 Before Operating the Machine 3--3.................................................

3.2 Operating Controls and Indicators Descriptions 3--4...................................

3.2.1 Operator’s Control Panel Layout 3--4................................................

3.2.2 Machine Stopping Device 3--4.....................................................

3.2.3 Main Operator’s Panel Control Descriptions 3--5......................................

3.2.4 Scotty 5000 with Telemecanique PLC Control 3--12....................................

3.3 Preliminary Inspection and Start-Up Procedure 3--13....................................

3.3.1 Preliminary Set-Up 3--13...........................................................

3.3.2 Adjust Hub Roller 3--26............................................................

3.3.3 Adjust Drive Roller 3--26...........................................................

II

F--9999--8 Issue 1

3.3.4 Side Guide Set--Up 3--27...........................................................

3.3.5 Kick Out Solenoid Set--Up 3--28.....................................................

3.3.6 Sheet Hold Down Straps 3--28......................................................

3.3.7 Set Up For Production 3--29........................................................

3.3.8 Run Production 3--30..............................................................

3.4 Handwheel and Tab Set-Up 3-34..........................................................

3.4.1 Hand Wheel and Tab Set-Up Definitions 3-35.........................................

HANDWHEEL SET-UPS FOR 5” SHEET WITH 3/16” MARGINS 3-36...............................

HANDWHEEL SET-UPS FOR 6” SHEET WITH 3/16” MARGINS 3-37...............................

HANDWHEEL SET-UPS FOR 7-1/4” SHEET WITH 3/16” MARGINS 3-38...........................

HANDWHEEL SET-UPS FOR 7-1/4” SHEET WITH 1/4” MARGINS 3-39.............................

HANDWHEEL SET-UPS FOR 7-3/4” SHEET WITH 3/16” MARGINS 3-40...........................

HANDWHEEL SET-UPS FOR 7-3/4” SHEET WITH 1/4” MARGINS 3-41.............................

HANDWHEEL SET-UPS FOR 8” SHEET WITH 3/16” MARGINS 3-42...............................

HANDWHEEL SET-UPS FOR 8-1/2” SHEET WITH 3/16” MARGINS 3-43...........................

HANDWHEEL SET-UPS FOR 8-1/2” SHEET WITH 1/4” MARGINS 3-44.............................

HANDWHEEL SET-UPS FOR 8-1/2” SHEET WITH 1/2” MARGINS 3-45.............................

HANDWHEEL SET-UPS FOR 9” SHEET WITH 3/16” MARGINS 3-46...............................

HANDWHEEL SET-UPS FOR 9-1/2” SHEET WITH 3/16” MARGINS 3-47...........................

HANDWHEEL SET-UPS FOR 9-1/2” SHEET WITH 1/4” MARGINS 3-48.............................

HANDWHEEL SET-UPS FOR 9-1/2” SHEET WITH 1/2” MARGINS 3-49.............................

HANDWHEEL SET-UPS FOR 11” SHEET WITH 1/8” MARGINS 3-50...............................

HANDWHEEL SET-UPS FOR 11” SHEET WITH 3/16” MARGINS 3-51..............................

HANDWHEEL SET-UPS FOR 11” SHEET WITH 1/4” MARGINS 3-52...............................

HANDWHEEL SET-UPS FOR 11” SHEET WITH 1/2” MARGINS 3-53...............................

HANDWHEEL SET-UPS FOR 12” SHEET WITH 3/16” MARGINS 3-54..............................

HANDWHEEL SET-UPS FOR 12” SHEET WITH 1/4” MARGINS 3-55...............................

HANDWHEEL SET-UPS FOR 12” SHEET WITH 1/2” MARGINS 3-56...............................

HANDWHEEL SET-UPS FOR 14” SHEET WITH 3/16” MARGINS 3-57..............................

HANDWHEEL SET-UPS FOR 14” SHEET WITH 1/4” MARGINS 3-58...............................

HANDWHEEL SET-UPS FOR 14” SHEET WITH 1/2” MARGINS 3-59...............................

METRIC HANDWHEEL SET-UPS FOR A4 (297mm x 210mm) TAB SIDE: 297 MM MARGIN: 0 MM 3-60
METRIC HANDWHEEL SET-UPS FOR A4 (297mm x 210mm) TAB SIDE: 210 MM MARGIN: 0 MM 3-61
METRIC HANDWHEEL SET-UPS FOR A4 (297mm x 210mm) TAB SIDE: 297 MM MARGIN: 1 MM 3-62
METRIC HANDWHEEL SET-UPS FOR A4 (297mm x 210mm) TAB SIDE: 210 MM MARGIN: 1 MM 3-63

4 MAINTENANCE 4--1......................................................................

4.1 Maintenance 4--3....................................................................

4.1.1 Machine Lubrication 4--3..........................................................

4.1.2 Vacuum Pump Maintenance 4--6...................................................

4.1.3 Machine Timing 4--8..............................................................

4.1.4 Preparation for Timing Procedures 4--10..............................................

4.1.5 Timing Procedures 4--11...........................................................

4.1.5.2 Plastic Feed & Cut Operating Arm 4--12..............................................

4.1.6 Reinstall Chains 4--15..............................................................

4.2 Calibration 4--16.....................................................................

4.2.1 Preparation for Calibration Procedures 4--16..........................................

4.2.2 Handwheel Settings 4--17..........................................................

4.2.3 Handwheel Calibration Procedures 4--18.............................................

4.2.4 Pile Feeder 4--22

..................................................................

III

F--9999--8 Issue 1

4.2.5 Paper Stocks 4--26................................................................

4.2.6 Procedure To Set Tab Cutting Knives 4--28............................................

4.2.7 Set Tab Cut Cylinder 4--30..........................................................

4.2.8 Kick Out Solenoid Set Up 4--30......................................................

4.2.9 Plastic Tip Die 4--32...............................................................

4.2.10 Paper Stop Adjustment 4--34........................................................

4.2.1 1 Plastic Reel Holder Adjustment Procedure 4--36.......................................

4.3 Fiber Optics 4--37....................................................................

4.3.1 Fiber Optic Sensor Locations 4--37..................................................

4.3.2 Fiber Optic Adjustment 4--38........................................................

4.3.3 Fiber Optic Sensor Cleaning 4--40...................................................

4 MAINTENANCE 4--1......................................................................

4.1 Maintenance 4--3....................................................................

4.1.1 Machine Lubrication 4--3..........................................................

4.1.2 Vacuum Pump Maintenance 4--6...................................................

4.1.3 Machine Timing 4--8..............................................................

4.1.4 Preparation for Timing Procedures 4--10..............................................

4.1.5 Timing Procedures 4--11...........................................................

4.1.5.2 Plastic Feed & Cut Operating Arm 4--12..............................................

4.1.6 Reinstall Chains 4--15..............................................................

4.2 Calibration 4--16.....................................................................

4.2.1 Preparation for Calibration Procedures 4--16..........................................

4.2.2 Handwheel Settings 4--17..........................................................

4.2.3 Handwheel Calibration Procedures 4--18.............................................

4.2.4 Pile Feeder 4--22..................................................................

4.2.5 Paper Stocks 4--26................................................................

4.2.6 Procedure To Set Tab Cutting Knives 4--28............................................

4.2.7 Set Tab Cut Cylinder 4--30..........................................................

4.2.8 Kick Out Solenoid Set Up 4--30......................................................

4.2.9 Plastic Tip Die 4--32...............................................................

4.2.10 Paper Stop Adjustment 4--34........................................................

4.2.1 1 Plastic Reel Holder Adjustment Procedure 4--36.......................................

4.3 Fiber Optics 4--37....................................................................

4.3.1 Fiber Optic Sensor Locations 4--37..................................................

4.3.2 Fiber Optic Adjustment 4--38........................................................

4.3.3 Fiber Optic Sensor Cleaning 4--40...................................................

4.4 Machine Cleaning 4--41...............................................................

4.4.1 Clean Platen Unit 4--41............................................................

5 SCOTTY 5000 PARTS 5-1.................................................................

5.1 ASSEMBLY LOCATOR 5-4...............................................................

5.2 PILE FEED - REGISTER BOARD ADJUSTMENT 5-6........................................

5.3 PILE FEED - DRIVE ROLLER ASSEMBLY 5-8

..............................................

5.4 PILE FEED DRIVE 5-10...................................................................

5.5 PILE FEED DRIVE & TENSIONER 5-12.....................................................

5.6 PILE FEED - VACUUM BAR DRIVE 5-14....................................................

5.7 PILE FEED - VACUUM BAR 5-16..........................................................

5.8 PILE FEED - PAPER GUIDE 5-18..........................................................

IV

F--9999--8 Issue 1

5.9 PILE FEED - OPTIC MOUNTING 5-20......................................................

5.10 PILE HEIGHT ASSEMBLY 5-22...........................................................

5.11 PILE LIFT DRIVE 5-24...................................................................

5.12 PILE LIFT FRAME 5-26..................................................................

5.13 PILE LIFT HANDWHEEL 5-28............................................................

5.14 PILE FEED - SHEET SEPARATOR 5-30...................................................

5.15 PILE FEED -- STACK GUIDE 5-32.........................................................

5.16 PILE FEED - PNEUMATIC FITTINGS 5-34.................................................

5.17 PILE FEED - GUARDS, COVERS 5-36....................................................

5.18 PILE FEED - OPTIC MOUNTING 5-38.....................................................

5.19 PILE FEED - PNEUMATIC CONTROLS “A” 5-40............................................

5.20 PILE FEED - PNEUMATIC CONTROLS “B” 5-42............................................

5.21 PILE FEED - BELT & CHAIN LAYOUT 5-44.................................................

5.22 PLATEN UNIT 5-46.....................................................................

5.23 REGISTER BOARD - HOLD DOWN PLATE 5-48............................................

5.24 REGISTER BOARD - CONVEYOR 5-50...................................................

5.25 MIDDLE REGISTER - HOLD DOWN PLATE 5-52...........................................

5.26 MIDDLE REGISTER - CONVEYOR 5-54...................................................

5.27 MIDDLE REGISTER BOARD UNIT 5-56...................................................

5.28 MIDDLE REGISTER BOARD DRIVE (A) 5-58...............................................

5.29 MIDDLE REGISTER BOARD DRIVE (B) 5-60...............................................

5.30 TAB CUTTER - KNIFE CARRIER (L.H.) 5-62...............................................

5.31 TAB CUTTER - KNIFE CARRIER (R.H.) 5-64...............................................

5.32 TAB CUTTER (A) 5-66...................................................................

5.33 TAB CUTTER (B) 5-68...................................................................

5.34 TAB CUTTER DRIVE LINKAGE 5-70......................................................

5.35 TIP DIE UNIT 5-72......................................................................

5.36 HANDWHEEL UNIT/ PLASTIC POSITION/ TAB POSITION 5-74..............................

5.37 HANDWHEEL UNIT/ PLASTIC SIZE 5-76..................................................

5.38 HANDWHEEL UNIT/ TAB SIZE 5-78.......................................................

5.39 HANDWHEEL LOCATOR 5-80............................................................

5.40 PLASTIC FEED UNIT ASSEMBLY (A) 5-82.................................................

5.41 PLASTIC FEED UNIT ASSEMBLY (B) 5-84.................................................

5.42 PLASTIC FEED ASSEMBL Y (C) 5-86......................................................

5.43 PLASTIC FEED UNIT - ROLLERS 5-88....................................................

5.44 PLASTIC FEED - SLIDE 5-90.............................................................

5.45 PLASTIC FEED - DRIVE 5-92............................................................

5.46 PLASTIC FEED - COVERS & GUARDS 5-94...............................................

5.47 PLASTIC CUT - BASE 5-96..............................................................

5.48 PLASTIC CUT ASSEMBLY 5-98..........................................................

5.49 PLASTIC REEL HOLDER 5-100...........................................................

5.50 PNEUMATIC CONTROLS --1 5-102........................................................

5.51 PNEUMATIC CONTROLS --2 5-104........................................................

5.52 PAPER TRAY ASSEMBLY 5-106...........................................................

5.53 GUARDS & COVERS

5-108...............................................................

5.54 BASE & DRIVE 5-110....................................................................

5.55 MAIN MOTOR & VACUUM PUMP 5-112....................................................

5.56 HOLD DOWN BAR 5-114.................................................................

5.57 DRIVE BELT & CHAIN ASSEMBLY 5-116...................................................

5.58 CHIP REMOVAL VACUUM 5-118..........................................................

V

F--9999--8 Issue 1

6 ELECTRICAL AND PNEUMATICS 6-1...

1 Introduction and Safety

1--1

F--9999--8 Build 8 Issue 1

1 INTRODUCTION AND SAFETY

1 Introduction and Safety

1--2

F--9999--8 Build 8 Issue 1

Important Warranty Information

All Scott machines require clean, dry air. The warranty does not cover damage to machines due to
impurities or water in the air supply system. An optional coalescing filter with auto drain is available.

Contact your Scott representative for details.

1 Introduction and Safety

1--3

F--9999--8 Build 8 Issue 1

1.1 Introduction

Fig. 1-1. Scotty 5000t

The Scotty 5000t uses a vacuum feeder for accuracy with many stocks, a platen mylar applicator which
only heats the tab extension, tab cutting knives, and efficient receiving stacker for hands--off operation.
Tab sizes range from 1/2 inch to 5 inches (12.7 mm to 127 mm) by simply rotating the Tab Size handwheel.
The extra long tool steel knives quickly and easily cut a one inch (25.4 mm) tab in the first position on a 14
inch (355.6 mm) long sheet. As the tab widens, or the tab position moves toward the center of the sheet, the
sheet size capability increases accordingly.

1 Introduction and Safety

1--4

F--9999--8 Build 8 Issue 1

1.1.1 Scotty 5000 Machine Specifications and Utility Requirements

Model Scotty 5000t

Speed

Up to 5000 tabs cut per hour
Up to 4200 tabs laminated and cut per hour

Sheet Size

355.6 mm x 342.9 mm (14” x 13--1/2”) maximum
127 mm x 111.1 mm (5” x 4--3/8”) minimum

Plastic Size

139.7 mm (5--1/2”) maximum

25.4 mm (1”) minimum

Tab Cut Size

127 mm (5”) maximum

12.7 mm (1/2”) minimum

Paper Load

Approximately 2000 sheets

Counter

1 -- 999999

Motor

1HorsePower

Electrical Requirements

30 Amps, 220VAC single phase, 50 or 60 Hz

Air Requirements

6 ScFm @ 80 P.S.I. (170LPM @ 5.3 bar)

Air Quality

Clean Dry Air filtered to 5 micron

Decibel Rating

94db

Dimensions

L--85” W--52” H--63” (L--2159mm W--1320.8mm H--1600.2mm)

Shipping Weight

2000 lbs (910 Kg)

Warranty

One year against defects in parts and workmanship

Note ! All Scott Machines require clean, dry air.

Optional air filters are available, contact your Scott representative for more details.

1 Introduction and Safety

1--5

F--9999--8 Build 8 Issue 1

PAPER

SUPPORT

PAP ER

CATCHER

OPERATORS

PAN EL

PILE

FEEDER

TIP DIE

TAB

CUTTER

ELECTRICAL

BOX

PAPER LIFT

HANDWHEEL

PLASTIC

POSITION

HANDWHEEL

PLASTIC SIZE

HANDWHEEL

TAB POSITION

HANDWHEEL

TAB S IZE

HANDWHEEL

Fig. 1-2. Machine Front View

FILM

GUIDES

VACUUM

UNIT

TRANSFORMER

MAIN POWER

SWITCH

REEL HOLDER

PLASTIC
FEEDER

VACUUM

GAGE

DRIVE

MOTOR

AREA

AIR INLET

VALV E

TAB CUTTER OFF

Fig. 1-3. Machine Back View

1 Introduction and Safety

1--6

F--9999--8 Build 8 Issue 1

1.2 General Safety Guidelines

Providing a safe working environment for operating your machine is the responsibility of the user. The
suggested precautions, material safety data and other suggestions that follow do not have preference over
the user’s own plant practices, regulations or safety committee recommendations.

Personal injury and equipment damage can be avoided by the continued adherence to the safety features
provided with this machine and in keeping with the necessary governmental requirements. The guarding
and interlocking safety switches have been installed on the machine for the operator’s safety. These items
should be maintained in good working order by the user.

It is assumed that the user’s safety department has established a safety program that is in keeping with a
complete analysis of industrial hazards. Before installing and operating or performing maintenance and
clean--up procedures on the machine, it is suggested that the safety program be reviewed to ensure that it
covers the possible hazards that might occur with the operation of this machine.

Due consideration must be given to those hazards which arise from the presence of electrical power, high
temperature, and cleaning materials used in the operational areas of the machine. Proper installation and
care of protective devices and over--pressure protective equipment should be considered an essential part of
any safety program.

Special lock--out features are to prevent the possibility of applying power to the equipment at any time when
maintenance work is in progress.

In general, personnel should be guided by all basic rules of safety associated with the equipment and the
process. It should be further understood that information contained in this manual does not relieve operating
and maintenance personnel of the responsibility of exercising normal good judgment in operating and care of
the machine and its attendant equipment.

1 Introduction and Safety

1--7

F--9999--8 Build 8 Issue 1

1.3 Safety Features

EMERGENCY

STOP

MAIN POWER

SWITCH

KEY SWITCH

STOP

PUSHBUTTON

Fig. 1-4. Safety Feature Locations

E--STOP

Fig. 1-5. Know Where Emergency Stop Button
is Located

These safety features are to be used in conjunction
with the installation, operation and maintenance
instructions contained in this manual.

1.3.1 Emergency Stop

Stops machine drive immediately. This pushbutton
must be manually pulled out to reset.

RUN

SAFE

STOP

Fig. 1-6. Know How to Stop Machine & Set Key
Switch to SAFE

1.3.2 Stop and Safe

The machine operator, clean--up and maintenance
personnel MUST be shown how to stop the
machine and place the KEY SWITCH on the
operator’s CONTROL PANEL in the SAFE mode
whenever machine is accessed or clean--up
operations are performed.

1 Introduction and Safety

1--8

F--9999--8 Build 8 Issue 1

Fig. 1-7. Turn Machine Off Before Making
Adjustments

1.3.3 Main Power Switch

If machine is to be shut down for adjustments or
repairs, turn the power supply to the machine off.

VALV E

CONTROL

PLANT

AIR

SUPPLY

Fig. 1-8. Compressed Air Can Be Turned Off.

1.3.4 Compressed Air Valve

The compressed air line at the main AIR IN
features a ON/OFF valve for safety. The valve is
constructed to lockout down stream air pressure
when in the OFF position.

● The valve shuts off plant supplied compressed

air to the machine.

● Place the valve in the closed position when the

machine is not in use and prior to washing or
servicing the machine.

1 Introduction and Safety

1--9

F--9999--8 Build 8 Issue 1

Fig. 1-9. Cover Warnings

1.3.5 Guards and Covers

All safety guards, protective screens and covers
MUST be in place and securely fastened before
operating the machine.

Observe Danger warnings. Use extra care around
moving cutting blades.

SAFETY
SWITCH

Fig. 1-10. Safety Devices

1.3.6 Safety Devices

The covers of the machine are connected to safety
devices for your protection.

1 Introduction and Safety

1--10

F--9999--8 Build 8 Issue 1

WARNING!

Fig. 1-11. Warnings Indicate Personal Danger

1.4 Warnings, Cautions & Notes

In order to emphasize certain areas in the interest
of personal safety and a properly operated and
maintained machine, you will encounter the words

WARNING, CAUTION, and NOTE.

1.4.1 Warnings

AN OPERATING PROCEDURE,
PRACTICE, ETC. WHICH IF NOT
CORRECTLY FOLLOWED, COULD
RESULT IN PERSONAL INJURY OR
LOSS OF LIFE.

WARNING!

CAUTION!

Fig. 1-12. Cautions Indicate Potential Damage
to Equipment

1.4.2 Cautions

AN OPERATING PROCEDURE,
PRACTICE, ETC. WHICH, IF NOT
STRICTLY OBSERVED, COULD RESULT
IN DAMAGE TO OR DESTRUCTION OF
EQUIPMENT.

CAUTION!

Note !

Fig. 1-13. Notes Indicate Essential Information

1.4.3 Notes

An Operating Procedure, Condition,
etc. Which is Essential To Highlight.

Note !

1 Introduction and Safety

1--11

F--9999--8 Build 8 Issue 1

Fig. 1-14. Heat Hazard

1.5 Warnings

1.5.1 Heat Hazards

Forexample,thereisHOTSURFACEsignontop
of the Plastic Press assembly. Look for warning
signs throughout the machine. They are there to
alert you to hazards.

Fig. 1-15. Electrical Shock Hazard

1.5.2 Electrical Shock Hazards

Look for warning signs on electrical cabinets and
circuit breaker boxes. They are there to alert you
to hazards of electrical shock.

1 Introduction and Safety

1--12

F--9999--8 Build 8 Issue 1

VALV E

CONTROL

PLANT

AIR

SUPPLY

Fig. 1-16. Compressed Air Valve.

1.6 Safety Procedures

1.6.1 Compressed Air Valve

Assemblies which are air actuated may have
pressure remaining in the air lines. Turn OFF
valve before working on pneumatic circuits to
release air trapped in the system.

DRAIN LINES OF COMPRESSED AIR TO
PREVENT ACCIDENTAL ACTIVATION OF
AIR DRIVEN ASSEMBLIES.

WARNING!

SAFETY
SWITCH

Fig. 1-17. Do Not Disable Safety Devices

1.6.2 Safety Devices

Tampering with safety mechanisms in order to
disable them should not be tolerated.

IT IS EXTREMELY DANGEROUS TO ACCESS
MACHINE WHEN IT IS OPERATING OR
CAPABLE O F OPERATING.

WARNING!

Fig. 1-18. Wear Proper Clothing

1.6.3 Appropriate Dress

Personnel working in the machine operation area
must remove jewelry and neckties. Personnel
must wear clothing appropriate for the work area.

1 Introduction and Safety

1--13

F--9999--8 Build 8 Issue 1

Fig. 1-19. Keep Work Area Clean and Neat

1.6.4 Keep Area Clean

Loose materials, tools and equipment, not
essential to the operation of the machine, must be
removed from the machine work area.

Fig. 1-20. Clean Up Oil and Grease Spills

1.6.5 Grease and Oil

Clean up all oil and grease spills around the
machine work area.

Fig. 1-21. Read Manuals First

1.6.6 Manual Usage

Read and understand the instructions in the
manual before operating, adjusting or servicing
machine.

2 Installation

2--1

F--9999--8 Build 8 Issue 1

2 INSTALLATION

2 Installation

2--2

F--9999--8 Build 8 Issue 1

2 Installation

2--3

F--9999--8 Build 8 Issue 1

2.1 Installation Requirements

Fig. 2-1. Scotty 5000

All procedures in this section provide advance planning and site preparation data for installation of the Scotty

5000. Environmental requirements, unpacking instructions, and electrical and physical specifications are
included. This information should be used as a reference during the development of site preparation plans
before you install your machine.

If any questions arise while performing any of the following procedures, contact

Training is available from Scott Office Systems at / eight hour day, plus all travel expenses.

Note ! A forklift is required to lift the machine off the shipping skid and place it on the floor.

2 Installation

2--4

F--9999--8 Build 8 Issue 1

2.1.1 Pre-Installation Requirements

The environmental requirements of the Scotty 5000 must be considered well in advance of the actual
installation. Providing a well suited operating environment will help ensure a trouble free installation process.
Consideration should be given to the following items:

● Power, location and rating of outlets

● Floor strength

● Level floor

● Adequate space must be provided around all four sides of the machine to permit normal operation and

maintenance procedures. The figure shows the minimum space required.

12’--0” (3657mm)

2’--4”

3’--0”6’--8”

4’--4”

2’--4” (711mm)

2’--6”

7’--9”

(711mm)

(2032mm)

(914mm)

(762mm)

(2362mm)

Fig. 2-2. Space Requirements

● Space should be allocated near the feeder for a small table that can be used for jogging stock, small jobs,

samples, etc.

● Provide plenty of space In front of the machine so large jobs can be easily moved in and out with skids or

carts.

2 Installation

2--5

F--9999--8 Build 8 Issue 1

2.1.2 Uncrating & Placement

The machine will arrive crated. Inspect the external condition of the crate for visible signs of damage before
opening. If damage is noticeable, notify the carrier or Scott before proceeding with the installation.

VACUUM

UNIT

PLASTIC

POSITION

HANDWHEEL

SHIPPING

SKID

MAIN

MACHINE

RAISE FROM

THIS SIDE

OF SKID

Fig. 2-3. Scotty 5000 on Shipping Skid

Step: 1. Remove shrink wrap enclosing the machine.

REMOVE SUPPORT BOARD BEFORE
PROCEEDING FUTHER. CARE MUST
BE TAKEN WHEN MOVING THE
MACHINE SO AS NOT TO DAMAGE IT.

CAUTION!

EXTREME CAUTION MUST BE
EXERCISED WHEN MOVING MACHINE
TO INSTALLATION LOCATION TO
PREVENT DAMAGE.

CAUTION!

Step: 2. With fork lift, place shipping skid near designated floor area of operation.
Step: 3. Remove vacuum unit from skid.
Step: 4. Remove four lag screws holding machine to shipping skid.
Step: 5. Raise main machine with fork lift, remove shipping skid assembly from under machine.
Step: 6. Lower main machine to floor.

2 Installation

2--6

F--9999--8 Build 8 Issue 1

Fig. 2-4. Remove Foam and Tie Wraps

Step: 7. Remove the foam and tie wraps that were protecting the machine during shipping.

Fig. 2-5. Remove Parts from Vacuum Canister

Step: 8. Once the machine is in place, open the

vacuum canister and remove packaged
parts.

LARGE BALL

BEARING POCKETS

SMALL BALL

BEARING POCKETS

Fig. 2-6. Install Ball Bearings

Step: 9. Install ball bearings in the correct

pockets.

2 Installation

2--7

F--9999--8 Build 8 Issue 1

PAPER

CATCHER

Fig. 2-7. Install Paper Catcher

Step: 10.Install paper catcher parts.

VACUUM

CANISTER

HOSE

Fig. 2-8. Release Hose

Step: 11.Crank the Plastic Position handwheel to

release the vacuum canister hose. (See
Fig. 2-3. for Plastic Position Handwheel
location)

DRIVE ROLLER

HUB ROLLER

Fig. 2-9. Install Drive Roller

Step: 12.Install Drive Roller. Align drive roller to

the center of the hub roller on platen unit.
This is used to assist short sheets into
the platen unit.

2 Installation

2--8

F--9999--8 Build 8 Issue 1

VACUUM

VALV E

Fig. 2-10. Install Vacuum Valve

Step: 13.Install vacuum adjustment valve.

THREADED

LEVELING

HOLES (2 FRONT)

LEVELING SCREWS

Fig. 2-11. Leveling Rod Installation

Step: 14.The machine must be on a level surface. However, If machine is to be placed on an abnormally

uneven floor, machine may be leveled in the following manner:

● Install 3/4 in.--#10 threaded rods through four threaded holes In machine weldment. (See Fig. 2-11. )

● Threaded rods can then be used to level machine. Use appropriately sized jam nuts to maintain level

position when attained.

2 Installation

2--9

F--9999--8 Build 8 Issue 1

DANGER: ELECTRICAL CONNECTIONS
MUST BE MADE BY A QUALIFIED
ELECTRICIAN FAMILIAR WITH
APPLICABLE ELECTRICAL CODES
AND REGULATIONS. ELECTRICAL
CONNECTIONS MUST THEN BE MADE
ONLY AFTER REVIEWING AND
UNDERSTANDING THE ELECTRICAL
SCHEMATICS SUPPLIED WITH
MACHINE AND SAFETY SECTION OF
THIS MANUAL, FAILURE TO EXERCISE
NECESSARY SAFETY PRECAUTIONS
CAN RESULT IN SERIOUS BODILY
INJURY OR DEATH.

WARNING!

2.2 Utility Connections

2.2.1 Electrical Connections

1. The machine requires No. 10, 3 wire cable

including ground for 220 volt, single phase
electrical power.

Note ! Electrical cables going to machine

should be routed overhead and be of
sufficient height to allow personnel to
travel around entire machine without
interference. The figure below shows
recommended installation
configuration.

GROUND

TERMINAL

1L1

TERMINAL

5L3

TERMINAL

Fig. 2-12. Installation Wiring Route

2. Route main power electrical cable through the conduit opening in the back of the control cabinet.

3. Connect two “hot” leads onto terminals 1L1 and 5L3 on main power relay. Connect neutral lead to

ground terminal.

2 Installation

2--10

F--9999--8 Build 8 Issue 1

Fig. 2-13. Connect Air Supply

2.2.2 Connect Air Supply

1. Supply a 1/4 NPT air line with 6 ScFm @

80psi (170LPM @ 5.3bar)to the air shut off
valve located at the back of the machine.

Note ! The compressed air line at the main

AIR IN features a ON/OFF valve for
safety. Place the valve in the closed
position when connecting the
machine to the plant air supply.

Fig. 2-14. Air Supply Gage

Set the Regulator to 60psi (4.0bar).