Scott 2015 Spark Series Owner's Manual

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www.scot t-sport s.com
BIKE OWNER’S MANUAL 2015
All right s reserved © 2014 SC OTT Sports SA SCOTT Spo rts SA | 17 Route du Cro chet | 1762 Givisiez | Sw itzerland
Distrib ution: SSG (Europ e) Distrib ution Center SA P.E.D Zon e C1, Rue Du Kiel l 60 | 6790 Aubang e | Belgium
V4.3/19012015
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The Spark should be adjusted exactly to the individu al rider to achieve maximum safety an d fun while riding.
All adjustm ents should be done at a l ocal SC OTT de aler or by strictly following this manual.
In order to avoid any ha rm or in the case of technical problems or doubts please contac t your authorized SCOT T dealer.
CONTENT
Spark Concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 04
Geom et ry/ Technical Data Spark 650b/27.5” . . . . . . . . . . . . . . . . . . . . . . . . . 05
Geom et ry/ Technical Data Spark 29” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 06
Shock Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 07
Assembly of the Rem ote Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
FOX Nude Shock and Twinloc Remote Control Lever . . . . . . . . . . . . . . . . . . . . . 11
Basic Set-Up of the Twinloc Remote Control of FOX Nude Shock . . . . . . . . . . . . . 12
Basic Set-Up of the Twinloc Remote Control of FOX CTD Shock . . . . . . . . . . . . . . 14
Recommended Too ls for the Shock Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Set-Up Spark with FOX Nude Shock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
SAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Set-Up of Rebound FOX Nude or FOX CTD Shock. . . . . . . . . . . . . . . . . . . . . . .16
Set-Up of Other Shock Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Headset Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Bottom Bracket (BB) on Spark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Adjustable BB Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Front Derailleur (FD) Mounting Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Spark Cable Routing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Adjustment of Seatpost-Height. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Replaceable Dropout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Rear Disc Brake Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Front Fork Set-Up/Change of Front Fork. . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Pivot Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
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SPARK CO NCE PT GEOMETRY/TECHNICAL DATA SPARK 650B/27.5”
The new Spark is the result of 2 yea rs of research a nd developm ent for one of th e lightest mou ntain bike fra me set available on the market, hitting the scale at below 1800 grams (4 lbs) including the frame, FOX Nude shock and th e unique T WINLOC remote control.
SCOTT’s focus was not only on light weight but al so on a durable and stiff frame with an innovative suspension technology in combination with an optimized ki nematics of the rear swingarm.
The combination of an optimized kinematics with an extraordinary suspension technolog y closes the ga p between superlight h ardtail bikes (e.g. SCOTT Scale) and the new generation of marathon/trail bikes (e.g. SCOT T Gen i us) .
Spark was designed for riders looking for a dual suspended race and marathon bike offering a maximum rea r wheel travel of 12 0mm (27.5”)/1 00mm (2 9”).
SCOTT does not see frame and rear shock as single com ponents which are assembled together on a bike, but as a con cept with all the se components working together and offering an outrageous func tion by matching perf ectly.
The Spark Concept is based on a multi- pivot technolo gy.
The damping performance was improved in comparison to the already famous “old” Spa rk, and with reworking also th e kinematics we were able to reach a better progressio n in the end of the stroke/travel of the swingarm.
The SCOT T system, n amed TC (Traction C ontrol) will allow you to reduce by remote control the rear wheel travel from 120 (27.5”)/10 0 (29”) mm to 85 (27.5”)/70(29”)mm including a more progressive spring rate but still offe ring a suppl e break a way.
No power will be lost and an optimum power transfer is guaranteed as the swingarm , in contrary to locked or autom atic-lockin g systems, c an follow the tra il surface and will offer perfect traction an d higher speed while standing on the pedals.
Trav el 120/85 /0mm
Suspension Ratio 2.40
Piston stroke 50mm
Shock length (Eye to Eye)
190mm
Hardware Mainframe
22,2 mm x 8mm
Hardware Swingarm
22. 2mm x 8mm
Seatpost diameter
31.6mm
Headset semi integ r. for tapered 1 1 /8-1.5
(44/54.9mm inner diameter of frame) or with 1 1/8 stra ight (44.0 mm)
Fork travel 120mm
Fork length 507mm
BB housing BB PF 92 carbo n / 73mm alloy
Front derailleur Shiman o E-Type / SRAM S3 dire ct
mount
Bearings 2 x IGUS , 6 x 6802 (24x15x5 )
Max. tire wi dth 57mm/2 .25 ”
S S M M L L XL XL
LOW BB SETTI NG HIGH BB SE TTING LOW BB SE TTING HIG H BB SETTING L OW BB SETTING H IGH BB SET TING LOW BB SET TING HIGH BB S ETTING
A
HEAD TUBE ANGLE
68.3 ° 68.8 ° 68.3 ° 68.8 ° 68.3 ° 68.8 ° 68.3 ° 68.8 °
B
HEAD TUBE LENGTH
105.0 mm 4.1 in 105.0 mm 4.1 in 110.0 mm 4. 3 in 110.0 mm 4.3 i n 120.0 mm 4.7 in 120.0 mm 4.7 in 135. 0 mm 5.3 in 135. 0 mm 5.3 in
C
TOP TUB E HORIZONTAL
570.0 mm 22.4 in 568.5 mm 22.4 in 600.0 mm 23.6 in 598.5 mm 23.6 in 625.0 mm 24 .6 in 623 .5 mm 24.5 i n 650.0 mm 25.6 in 648.6 mm 2 5.5 in
D
STANDOVER HEIGHT
761.7 mm 30.0 in 764. 4 mm 30.1 i n 763 .3 mm 30.1 in 766.2 m m 30.2 in 794. 6 mm 31 .3 in 7 98.0 mm 31.4 in 823. 9 mm 32.4 in 827. 6 mm 32. 6 in
E
BB OFFSET -21.5 mm -0. 8 in -15 .5 mm - 0.6 in -2 1.5 mm -0.8 in -15.5 m m -0.6 i n -21. 5 mm - 0.8 in -1 5.5 mm - 0.6 in -21.5 mm -0. 8 in -15. 5 mm -0 .6 in
F
BB HEIGHT 33 0.0 mm 13.0 in 3 36.0 mm 13.2 in 330.0 mm 13. 0 in 336. 0 mm 13. 2 in 330.0 mm 13 .0 in 33 6.0 mm 1 3.2 in 330.0 mm 13.0 in 336.0 mm 13. 2 in
G
WHEEL BASE 1,094.0 mm 43 .1 in 1,094.0 mm 43 .1 in 1,125.0 mm 44. 3 in 1,125.0 mm 44. 3 in 1,150.0 mm 45.3 in 1,150.0 mm 45 .3 in 1,1 77.0 m m 46.3 in 1, 177. 0 mm 46.3 i n
I
BB CENTER TO TOP OF SEATTUBE
412.0 mm 16.2 in 412.0 mm 1 6.2 in 440.0 mm 17.3 in 440.0 mm 17. 3 in 490.0 mm 19. 3 in 490.0 mm 19.3 i n 530.0 mm 20 .9 in 530.0 mm 20.9 in
J
SEAT ANG LE 73.0 ° 73.0 ° 73.0 ° 73.0 ° 73.0 ° 73.0 ° 73.0 ° 73.0 °
K
CHA INS TAY 433.0 mm 17. 0 in 433. 0 mm 1 7.0 in 43 3.0 mm 17.0 in 433.0 mm 17. 0 in 433 .0 mm 1 7.0 i n 43 3.0 mm 17.0 in 433.0 mm 17. 0 in 433 .0 mm 1 7.0 i n
L
REACH 394.0 mm 15.5 i n 398 .9 mm 15.7 in 422. 6 mm 16 .6 in 427. 4 mm 16 .8 in 444.7 mm 1 7.5 i n 449.5 mm 1 7.7 in 465.5 m m 18. 3 in 469 .9 mm 18.5 in
M STA CK
575.7 mm 22.7 in 572.3 mm 2 2.5 in 580.4 mm 22.9 in 576.8 mm 22.7 in 589. 7 mm 23.2 i n 58 6.1 mm 2 3.1 in 6 03.6 mm 23. 8 in 600.2 mm 23.6 i n
N STEM LENGTH
70.0 mm 2.8 in 70.0 mm 2.8 in 8 0.0 mm 3.1 i n 80.0 mm 3.1 in 90.0 mm 3.5 in 90.0 mm 3. 5 in 100.0 mm 3.9 in 100.0 mm 3.9 in
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GEOMETRY/TECHNICAL DATA SPARK 29” SHOCK TECHNOLOGY
Trav el 100/ 70/0mm
Suspension Ratio 2.63
Piston stroke 38mm
Shock length (Eye to Eye)
165mm
Hardware Mainframe
22,2 mm x 8mm
Hardware Swingarm
22. 2mm x 8mm
Seatpost diameter
31.6mm
Headset semi inte gr. for taper ed 1 1/8-1. 5
(44/54.9mm inner diameter of frame) or with 1 1/8 stra ight (44.0 mm)
Fork travel 10 0mm
Fork length 506mm
BB housing BB PF 92 carbon / 73m m alloy
Front derailleur Shiman o E-Type / SRAM S3 dire ct
mount
Bearings 2 x IGUS , 6 x 6802 (24x15x5 )
Max. tire wi dth 57mm /2. 25”
The hear t of the TC-System is the FOX Nude Shock, of fering three functions which make this system p ossible.
The TWIN LOC remote control lever is the evolution of the already o utstanding TRACLOC system of SCOTT.
While TRACLOC allowed only th e change on the SCOT T TC rear shocks between the SCOTT patented climb, traction and full- mode on the fly from the ha ndlebar, the TWINLOC a llows also the remote control of the front fork to shif t between lock­out and ope n mode at the same time whe n you change th e modes on th e SCOT T rear shox .
In combination with SRA M/RockShox DNA 3 or FOX CT D forks it is also possible to have a traction mo de on the fork .
The 3 modes of C TCD in combin ation with FOX Nude are:
- Climb-out Mode: Climb rear, climb front
- Traction Mode: Traction mode rear, (incl . geometr y change and reduced travel), platform mo de front
- Descent Mode: Full travel rear, full travel front
The 3 modes of C TD in combi nation with FOX CTD are:
- Climb-out Mode: Climb rear, climb front
- Ride Mode: Platform(ride)mode rear, platform mode front
- Descent Mode: Full travel rear, full travel front
Therefore SCOT T offers 2 diffe rent TWI NLOC levers with following fork /rear shock combinations:
- FOX Nude with dif ferent rolls for FOX CTD fork and RockShox DNA 3 fork (SCOTT Article number: 230097)
- FOX CTD with different rolls for FOX CTD fork and RockShox DNA 3 fork (SCOTT Article number: 230098)
Please note that the FOX CTD rear shock does n ot offer a traction mode, but a ride mode, featuring a platform. In contrary to FOX Nude the air chamber volume of th e positive chamber remains the same throughout the different modes.
IMPORTANT!
You can only assem ble the TWINLOC remote lever in “left side upward positi on” on the handlebar.
S S M M L L XL XL
HIGH BB SE TTING LOW BB SE TTING HIG H BB SETTING L OW BB SETTING H IGH BB SET TING LOW BB SET TING HIGH BB S ETTING LOW BB S ETTING
A
HEAD TUBE ANGLE
70.1° 69.5° 70.1° 69.5° 70.1° 69.5° 70.1° 69.5°
B
HEADTUBE LENGTH
105 mm 4.1 in 105 mm 4.1 in 1 05 mm 4 .1 in 10 5 mm 4.1 in 115 mm 4.5 in 115 mm 4.5 in 125 mm 4.9 in 125 mm 4.9 i n
C
TOPTU BE LENGTH HORIZONTAL
568 mm 22. 4 in 570 mm 22.4 in 59 8 mm 23.5 in 600 mm 23.6 in 6 28 mm 24.7 in 630 m m 24. 8 in 649 mm 25.6 in 650 m m 25 .6 in
D
TOPTU BE LENGTH ACTUAL
518 mm 2 0.4 in 51 8 mm 20.4 in 53 9 mm 21 .2 in 5 39 mm 2 1.2 in 566 mm 2 2.3 in 566 mm 2 2.3 in 588 mm 23.1 in 588 mm 23.1 i n
E
SEAT TUB E ANGLE
73.1° 72.5° 73.1 ° 72.5° 73.1° 72.5° 73.1° 72. 5°
F
BB CENTER TO TOP OF SEATTUBE
400 mm 15 .7 in 400 mm 15.7 in 440 mm 17.3 in 440 mm 1 7.3 i n 481 mm 18.9 in 481 mm 1 8.9 in 541 mm 21.3 in 541 mm 21.3 in
G
BB CENTER TO TOPTU BE CENTER
335 mm 13.2 in 3 35 mm 1 3.2 in 3 50 mm 13. 8 in 350 m m 13.8 in 403 mm 15.9 in 403 mm 15.9 in 448 mm 17. 6 in 448 mm 1 7.6 i n
H
CHA INS TAY LENGTH
448 mm 17.6 in 448 mm 17.6 in 448 mm 1 7.6 i n 44 8 mm 1 7.6 in 448 mm 17.6 in 448 mm 1 7.6 i n 4 48 mm 1 7.6 in 448 mm 17.6 in
I
BB OFFSET -4 1 mm -1.6 in -48 m m -1.9 in -41 mm -1.6 in -48 mm -1.9 in -41 mm -1 .6 in -48 mm -1.9 in - 41 mm -1. 6 in -48 mm -1.9 in
BB HEIGHT 324 mm 12.8 in 317 mm 12.5 in 324 mm 12 .8 in 317 mm 12.5 in 324 mm 12 .8 in 317 mm 12.5 in 324 mm 12. 8 in 317 mm 12.5 in
J
STANDOVER HEIGHT
762 mm 30.0 in 758 mm 29 .8 in 768 mm 30. 2 in 76 4 mm 30.1 in 806 mm 31.7 in 802 mm 31. 6 in 836 m m 32 .9 in 833 mm 32 .8 in
WHEELBASE 1082 mm 42 .6 in 1082 mm 42.6 in 1112 mm 43.8 i n 1112 mm 43.8 i n 114 3 mm 45. 0 in 114 3 mm 45 .0 in 1163 mm 45.8 in 1163 mm 4 5.8 in
K
REACH 386 mm 15.2 in 3 79 mm 14. 9 in 416 mm 16 .4 in 409 mm 16.1 in 442 mm 1 7.4 in 436 mm 17.2 i n 456 mm 18.0 in 4 53 mm 1 7.8 i n
L
STAC K 602 mm 2 3.7 in 606 mm 23.9 in 602 m m 23.7 in 606 mm 23.9 i n 611 mm 24.1 in 615 mm 24.2 in 623 mm 24. 5 in 625 mm 24. 6 in
STEM LENGTH 70 mm 2. 8 in 70 m m 2 .8 in 8 0 mm 3.1 in 80 mm 3.1 in 9 0 mm 3. 5 in 9 0 mm 3. 5 in 100 mm 3.9 in 100 mm 3. 9 in
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You have 3 positions of the TWINLOC remote le ver.
1. CLIMB MODE: The shock is n early locke d; climbing on asphalt roads is now possible without any power loss. Simultaneous a blow-off-system prevent s the shock being damaged in case the rider did not ope n the system while crossing obstacles.
2. TRACTION MODE/RIDE MODE: For Traction: by reducing the internal chambe r volume inside the shock the travel of the shock will be reduced to around 80% (approx. 96/80mm) the characteristic of the air sprin g gets harder, the SAG is shorter a nd the geom etry steeper. This results in climbing without “bobbing” and of fers still optimum traction of the rear wheel . For Ride: by adding a platfor m on the compre ssion damping system the shock will not bounce while standing on the pedals.
3. DESCENT MODE: Full travel of 120/100mm (27. 5”/ 29” )
You will find the following positions o n the remote lever:
For the assem bly of the remote control of the front fork lock-out 2 different cable rolls which are changeable are existing .
The diffe rent roll for the p ull of the fork re mote cable c an be changed within few minutes to adapt the lever to your fork m odel/brand.
You will see on the downside of the roll the indication of th e fork brand or the fork model.
SCOTT offers 2 different TWINLOC levers with following fork/rear shock combinations:
- FOX Nude with dif ferent rolls for FOX CTD fork and RockShox DNA 3 fork (SCOTT Article number: 230097)
- FOX CTD with different rolls for FOX CTD fork and RockShox DNA 3 fork (SCOTT Article number: 230098)
Please ki ndly note t hat the c able roll of a RockS hox DNA3 or FOX C TD fork-lever is not inte rchang eable with the reg ular rolls of 2 step forks. You nee d to use another lever!
For details on this p lease con tact your a uthorized SCOTT dea ler.
To change the rolls to match another fork b rand please follow the dia grams below:
ROLL FORK MOUNTING
ROLL FORK UNMOUNTING
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L5
L1
L4
L2
L3
S6
S7
S4
S3S8
S9
S2 S1
S5S7S4
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ASSEMBLY OF THE REMOTE CABLE FOX NUDE SHOCK AND TWINLOC REMOTE CONTROL
LEVER
SRAM/ROCKSHOX FORKS
IMPORTANT!
Please make sure the lockout of SRAM/ RockShox or FOX fork is activated after transpor t correctly. Therefore please compress fork 5-10 times before following the manual on re mote cable installatio n and adjustment.
The lever should show on the down side of the ca ble roll the brand name of th e fork you are going to use. Please do n ot try to use a RockShox roll with a FOX fork or vice versa .
1. To assemble the cable please bring the lever into the Descent Mode, push the cable into the lever­eyelet as shown on drawing below, push it throug h the pre-cut cable housing an d fix it at the assembly unit on top of the rig ht side of the fork crown.
2. Fix the cable with th e 2mm allen screw on the barrel adjuster on the fork crown with a tightening torque of
0.9Nm /8 lb/in, cut the cable and secure it with a ca ble end-cap. Please refer for this ac tion also to the manual of SRAM/ RockShox or FOX attached to the bike.
TIP:
To check for accurate ca ble tension , please tr y to move the plastic end cap of the cable hou sing at the barrel adjuster on the remote lever. There should be “no-play” between cap and barrel adjus te r.
In case of “play” please turn the barrel adjuster clockwise until “no-pl ay”.
In the drawing of th e shock and remote lever, shown below, you will see the par ts indicated with numbers which will be used in the manual for the adjustment and setup.
Parts List
S1 Front eyelet / Shock Bolt
S2 Rear eyele t/ Shoc k Bolt
S3 Shock Housing
S4 Reb ound-Adjuster Kn ob
S5 Positive Ch amber Valve
S6 R emote Control Wheel
S7 Cabl e Fixing Screw
(hidden behind remote wheel)
S8 Shock Piston
S9 SAG Indicator (o- ring on pis ton)
L1 Remote Lever
L2 Releas e button
L3 Remote Control Cables
L4 Cable Tensio n Screw Fork Remote
L5 Cable Tensio n Screw Shock Remote
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BASIC SET-UP OF THE TWINLOC REMOTE CONTROL OF FOX NUDE SHOCK
1. loosen the cable fixing screw (S7) by turning it cou nter clockwise with a 2mm allen key.
To ensure the FOX Nude sho ck functi ons perfectly, it is very important to strictly follow the below steps.
On Spark C arbon frames you will find an interna l cable routi ng.
Push the inn er cable f irst through the remote lever in the upper cable routing of the lever and then thro ugh the cab le housing inside the toptube as shown bel ow.
On Spark alloy frames a regular outside cable routing , the outer cable hou sing is fixed on cable mount por ts with cable zippers.
2. insert a new cable via lever ho le and cable hou sing and pu sh it into the shock as shown around the re mote wheel (S6).
3. tighten the cable and fix the ca blefixing screw (S7) by turning it clockwise with a 2mm allen key and a max. tighten ing torque of 1.6Nm.
4. Check that the handlebar lever is in the traction position. Refer to the diagram be low.
5. cut the cable ap prox. 20mm away from the remote wheel. Fix it by sque ezing it with pliers.
6. push a cable end-cap on the cable until it touches the e nd of the cable. Fix it by squeezing it with pliers.
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BASIC SET-UP OF THE TWINLOC REMOTE CONTROL OF FOX CTD SHOCK
SET-UP SPARK WITH FOX NUDE SHOCK
The assembly of the remote cable and the setup of the FOX CTD re ar shock is very similar to the abovementioned assemb ly and setup of th e FOX Nude.
For more details on the FOX CTD please follow th e details shown in the manuals of FOX attached to th is bike
RECOMMENDED TOOLS FOR THE SHOCK SET-UP
For the set-up of the shock we recommend to use a shock pump with a scale up to 20 bars/30 0 psi with a special air valve con nector preventing from air getting away while removing the pump from the shock valve , this will result in an exact air pressure.
The Set-Up of the FOX Nude or FOX CTD Shock can be e asy done within a few minutes .
IMPORTANT!
For all adjus tments of the air spring the remote lever has to be in position “alltravel”
To adjust the air pressure of the air chamber of the FOX Nude or FOX CTD Shock please refer to the following instruction:
1. Remove the valve cap of the valve (S5) located on the shock hou sing (S3).
2. Mount the sho ck pump with its adaptor on the valve
3. Please take into acco unt that it takes some air pres sure from inside the shock to drive the indic ator on the pum p. Make sure to balance at least this air loss when you make a check of the air pressure of the shock . Pls also note that the indic ators of shock pum ps have a tolerance of max. 10%
4. Please use the FOX iRD App available at the iTunes App store with following link:
https://itunes.apple.com/us/app/fox-intelligent-ride-dynamics/ id549035102?mt=8 &ign-mpt=uo%3D4)
5. After downloading the app o n your mobile g ear please follow the steps shown in the app and inflate the shock according to the air pressure indicated .When you reached the needed pressure remove the pump and put the valve cap on the valve
Please note that air will flow into the hose and indicator when counterchecking the air pressure , so you have to set up again the recommended pressure after this action .
Make sure to bala nce at least th is air loss when you make a check of the air pressure of the shock . Please also note that the indicators of shock pumps have a tolerance of max. 10% .
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SAG
The SAG should b e 10mm on th e shock piston.
To check the adjustm ent, please follow the below instructions:
1. Sit on the bike, put your feet on the pedals
2. Put your feet back on the ground and stand over the bike without b ouncing th e bike during this action
3. Check if the o-ring (S9) on the sho ck piston (S8) has a distance of 10mm to the main dust wiper/seal between shock housing and pisto n.
- if the distance between the o-ring a nd the main dust wiper/seal is 10mm, the air pressure is correct for your weight
- if the distance between the o-ring a nd the main dust wiper/seal is less th an 10mm , the air pressure of the air cha mber is too high and should be carefully reduced by using the ble ed knob of the shock pump until the distance is 10mm.
- if the distance between the main dust wiper/seal is greater than 10mm, the air pressure of the air chamber is too low and should be increased by using the shock pump until the distance is 1 0mm.
SET-UP OF REBOUND FOX NUDE OR FOX CTD SHOCK
“Rebou nd” desc ribes the speed the sho ck comes back to its original length af ter absorbing an obstacle.
By using the rebound adjuster knob (S 4) you can adjust the rebound step by ste p.
Please refer to the following instruction:
Ride your bike of f a pavement (remain in the saddle) and check how many times it bounces.
- If it bounces 1-2 times, the s et up is good.
- If it bounces more than 3 times the rebou nd is too fast. Turn the knob 1-2 “clicks ” clockwise
- If it does not b ounce the rebound is too slow. Turn the knob 1-2 “clicks” co unter clockwise.
IMPORTANT!
Note that you have to mount the FOX Nude Shock always as shown b elow.
Mounting th e rear shock i n a different position ca n cause severe d amage to the frame, the linkage levers and the rear shock.
Same for the FOX Float CTD and X-Fusion E1 sho ck on some of the Spark models.
IMPORTANT!
After a dismantlement of the rear shock, both fixing bolts should be tightened with a tightening torq ue of 10Nm/88in-lbs.
If this is not done correctly the rear shock can be damaged.
Please only use SCOT T shock bolts and follow the assembly instructions shown below:
Please on ly use the matchin g adjustment shims as t heir shape is des igned sp ecifically to fit with t he countersunk b olts.
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SCOTT str ongly recommend s using o nly the FOX Nu de (FOX Float CTD /X-Fusion E1) Shock with the S park bike, as we designed both parts to be perfec tly matched with a linear susp ension rate.
Also on those shock mode ls the SAG should be 10mm.
For all basic steps on inflating the shock a nd adjusti ng the rebou nd please refer to the descripti on of the FOX Nude s et-up .
Other Shock Models on Spark
If you want to use a dif ferent rear shock mod el than the on e originally on the bike, please make sure that the sho ck will not in any position hit the frame and cause a damage to the frame.
Please follow the instruc tion below:
- Please make sure that the rear shock or its a ccessory parts do not touch the frame when mounting or suspending.
- For doing so release the air/remove the coil, install th e shock and compress the shock completely.
- If the shock touches the frame while doing so, do not u se this shock in order to avoid damage to frame, swing arm or shock.
Spark featu res different versions of headset systems .
A tapered headset and fork steerer s ystem to match with semi-i ntegrated headsets of the “50-61”mm range with ID of Headtub e of 44.0mm on top and 5 4.9mm on the lower end.
SET-UP OF OTHER SHOCK MODELS
HEADSET OPTIONS
Ritchey WCS C arbon Zero Tapered PF 50- 61mm 18mm UD PRD 13636
Ritchey PRO Taper ed PF 50- 61mm 12.9mm PRD 13640
It is also possible to use forks with a standa rd 1 1/8” steerer tube when using a reducer he adset, for example:
Ritchey WCS C arbon Zero Tapered PF 50- 61mm 18 mm UD for 1 1/ 18" fork PR D 14860
A straight 1 1/8 ” headset a nd fork steerer system to match with semi-integrated headsets with an ID on the headtube of 4 4.0mm on top and lower end.
This is a standard part in the market an d should be available from s everal part s manufacturers.
All carbon front frames of Spark have a BB shell for BB92PF s tandard.
This matches to several bearing and crankset models of Sh imano, SRAM, FSA and others.
BOTTOM BRACKET (BB) ON SPARK
The alloy front f rames of Spark have a BB shell for BB92PF o r 73mm BSA standard, depending on the model.
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SPARK 2014
User Manual: new points
FD-MOUNT Identification Spark 700 and 900
Spark 900 – new FD
adaptor for MY14
Spark 700
New FD mounts for both Spark 700 and 900.
Some customers complained of shifting problems, so for Spark 900, FD adaptor was changed (from Spark 12) to lower FD by
1mm to be the same as Shimano specs.
Spark 900 FD adaptor can be identified by ID mark 900 and colour is now anodised grey rather than black.
Spark 700
ENGLISH
ENGLISH
On Spark bikes equipped with the FOX Nude 3/FOX Float CTD sh ock you can adjust the BB height above ground in 2 positions by flipping a geometry chip located on the linkage bar shock mount.
Please note the max . tightening torque of 10Nm (88 in/lbs)
1. low BB for lower center of gravity over ground, slacker head angle
2. high BB for bigg er cleara nce between pedals/crank set and obstacles on the ground, steeper head angle
SPARK 700 SPARK 900
LOW POSITION
HEAD ANGLE 68.3° 69. 5°
BB HEIGHT 330mm 317mm
HIGH POSITION
HEAD ANGLE 68.8° 70°
BB HEIGHT 336mm 323mm
ADJUSTABLE BB HEIGHT
IMPORTANT!
It is not possible to use this geometry chip with other shock models than the FOX Nude /FOX Float CTD. The shock might collide with parts of the fram e or linka ge ba r.
Models originally equipped with another shock than the FOX Nude /FOX Float C TD will have a chip with a centered shock bolt hole.
On all Spark frames you will find a Shimano E-type f ront derailleur but fixed directly on the swingarm without the plate that is fixed normally between the bottom bra cket bearing cup and the bottom bracket housing of the front triang le or a SRAM D irect Mount Typ e S3 FD.
Please note that you always need to use the a dapter plate attached to the bike or fram e set between chainstay an d front derai ll eu r.
This adapter can be ordered at the SCOTT dis tribution with parts number:
235276 F D mount pla te Set Spark 70 0 2014
235278 FD mou nt plate Set Spark 90 0 2014
The FD-adapter plates of Spark 700 and 900 series are NOT interchangeable
FRONT DERAILLEUR (FD) MOUNTING DETAILS
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ENGLISH
ENGLISH
The direct a nd straight c able system on all our full suspension models offers perfect shifting p erformance combin ed with lightweight and hig h resistance against water and dirt.
CARBON FRONT FRAMES
SPARK CABLE ROUTING
The carbo n frames of Spark have an internal shifting c able routin g with cable stops on the front end of the downtube as shown in the drawing b elow.
Please note that the inner c ables need to cross each other 1 time on the insid e of the downtube before you pull th em out throu gh the cabl e slot on the lower downside of the downtube.
Push the cables through the cable guide as shown below an d fix the cable guide on the downtube with a 3m m allen key and a tig htening torque of max. 4 Nm/35in/lbf.
Push the outer cable hou sings on the c ables into the cable guide but make sure to respect the needed length as shown in the next drawing!
Please make sure to respect th e 40mm distance between the cables an d the BB (bot tom bracket) housing to avoid “ghost-shifting” and/ or damages on the shif t cables and brake hoses.
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ENGLISH
ENGLISH
For the rear bra ke please assemble the c able as shown in the following drawings:
Please kee p in mind to h ave a minimu m distance of 40mm b etween the brake hose and t he BB hou sing as abovementioned!
The cable g uide can be ordered via th e SCOT T distrib ution with par ts number:
223305 BB C ableguide Spar k 2012
ALLOY FRONT FRAMES
Please fix the cable housings and the brake hose on the frame on the cable mounts with cable zippers by followin g the routing information as shown below:
Please make sure to respect th e 40mm distance between the cables an d the BB (bot tom bracket) housing to avoid “ghost-shifting” and/ or damage to the shift ca bles and brake hoses.
For the rear bra ke please assemble the c able as shown in the following diagrams:
Please remember to maintain a minimum distance of 40mm between the brake hoses and the BB housing as m ention ed previously!
The cable g uide can be ordered via S COTT distribution with parts number:
223305 BB C ableguide Spar k 2012
Use the plastic guide to fix the brake c able
Use the plastic guide to fix the brake c able
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ENGLISH
ENGLISH
IMPORTANT!
The seatpost has to be inser ted into the seattube at a minimum of 100mm.
Never use anoth er seatpost diameter tha n 31.6 mm or try to use a shim/reduce r between seatpost and frame.
On Spark bikes of model year 2012 you can replace the rea r deraille ur ha ng er.
Depending on the dif ferent models you’ll find the following options:
1. 142mm axle with RWS 142/12
This is available via the SC OTT distribution:
21 95 74 complete set of RW S 142/1 2
219577 r ight side re placeab le RD hanger
2. Regular 135mm rear axle with QR
This is available via the SC OTT distribution:
206 473 replaceable hanger
If you use other RWS standard s we can offe r after-market parts for specific wheelset s with the following parts via SCOT T distribution:
21 95 74 RWS 135/12 pa rts set
219576 right side re placeab le RD hanger
219572 RW S 135/5 par ts set
219575 right side repl aceable RD hange r
ADJUSTMENT OF SEATPOST-HEIGHT
REPLACEABLE DROPOUT
Spark can b e used with 3 dif ferent disc rotor sizes on the rear brake.
The rear disc b rake on Spark is Postmount (PM) Standard on the lef t seatstay and it is possible to use disc rotors with 160, 180 a nd 185mm diameter.
Please note that for the assembly of 180 and 185 mm rotors you may need adapters/ washers between the PM p ort on the f rame and the brake c al lipe r.
FRONT FORK SET-UP/CHANGE OF FRONT FORK
For the set up of the f ront fork ple ase use the for k specific m anual attached to the bike.
We recommend using front forks with a travel of 150 mm (27.5”) and 130mm (29” ), as this will not influence the g eometry and alter handling of the bike.
For details on the technical length of the recommen ded forks please refer to the Tech Info Chart before mentioned.
PIVOT MAINTENANCE
The pivot and be arings on S COTT Genius a re extremely e asy to maintain.
An external tre atment with a grease spray after every bike wash is all you have to do. We do not recomme nd heavy gre ase sprays since these will leave a film on the par ts which is difficult to remove. We reco mmend the same for the chain also.
If you have to change th e bearings you can order them inclu ded in a ser vice kit at your local S COTT dealer or buy them with international parts nu mber as shown above in the spec s list in a hardware store .
In case of a cha nge of the bea rings or of the rear swingarm you should co ntact your local SCOT T dealer as you nee d special tools for disas sembly an d assembly.
REAR DISC BRAKE MOUNT
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SCOTT bikes are ma de using the m ost innovative pro duction a nd quality methods . They are equipp ed with best component s of well known parts supp liers.
Doing so SC OTT wa rrants its f rames and swingarms for five years (subject to compliance with maintenance ranges , see below) and S COTT forks (provid ed it is a fork of S COTT ) for two years for defects in material and/or workmanship in c ase of purchase of completely assembled bikes.
This warrant y of 5 years for the frames shall only be granted in case o nce a year a maintenan ce service h as been ef fected according to mainte nance requirements as set forth in this manual by an authorised S COTT dealer.
The authorised SCOT T dealer shall confirm the ef fected an nual maintenance ser vice by stamp and signature.
In case such an annual m aintenance service has not been ef fected the warranty of 5years for the frame shall be reduced to 3 years.
Costs for ma intenance a nd service have to be born by the owne r of the SCOT T bike .
On Gambler, Voltage Fr and Volt-X the warranty period is limited to 2 yea rs.
The warrant y period starts at the day of purchase. This warranty is limited to th e first buyer, what means the first pe rson who use s the bike and on ly with the use it was m ade for. Furthermore, this warranty is limited to purchases via a uthorized SCOTT-dealers
The warrant y is solely granted in case of purchase of a co mpletely assembled bike to the explicit exclusion of purchases of not completely assembled bikes.
In case of a warranty claim the decision to repair or to replace the defec tive part is up to SCOTT. Non defective parts will only be replaced at the guarantee’s own expense.
Fair wear and tear is not covered by the warranty.
A complete list of all parts of wear and tear c an be found in the next cha pter of this manual.
In addition , you will find at the end of this manual a protocol for the handing over of the bike which will remain in copy at the S COTT dealer after accept ance and sig nature of the consumer.
It is obligator y to show this protocol of handin g over together with th e defective part in case of a warranty claim given that it provides evidence of pu rchase. Otherwise no warranty is granted.
In principle, this warra nty is granted worldwide. Claims mus t be made thro ugh an authorized de aler, for information regarding the neare st dealer, write or call this comp any or the national SCOTT distributor.
Normal wear, accident, neglect, abuse, improper assembly, improper maintenance by other than an a uthorized dealer or use of p arts or devices not consistent with the use originally intended for the bicycle as so ld are not covered by this warranty.
Hereby SCOTT grants a voluntarily manufacturer’s warranty. Additional entitlements according to national warrant of merchantability are reserved .
For warranty info on the Fox Nud e shock ple ase refer to the at tached manual of Fox Nude.
Model .............................................................................
Yea r ...............................................................................
Size ................................................................................
Frame Nr. ..........................................................................
Shock Nr. ..........................................................................
Date of purchase ...................................................................
WARRANTY WARRANTY
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