Scott 10,000 Instruction Manual

Copy No.:

Instruction Manual

Model No. : Scott 10,000.................

Year of Manufacture : 2004.......

Manufactured by :..........

Document Number : C9999--2........

Issue : 1.....................

Date of Issue : August 2004..............

ISSUE NOTE

This is Issue 1; Date of Issue: August 2004

Copyright 2004

Table of Contents

III

C9999--2 Issue 1

TABLE OF CONTENTS

1 INTRODUCTION & SAFETY 1--1...........................................................

1.1 Introduction 1--3....................................................................

1.1.1 Scott 10,000 Machine Specifications and Utility Requirements 1--5......................

1.2 General Safety Guidelines 1--6.......................................................

1.3 Safety Features 1--7.................................................................

1.3.1 Emergency Stop 1--7.............................................................

1.3.2 Stop and Safe 1--7...............................................................

1.3.3 Main Power Switch 1--8...........................................................

1.3.4 Guards and Covers 1--8...........................................................

1.3.5 Safety Switches 1--8..............................................................

1.4 Warnings, Cautions & Notes 1--9.....................................................

1.4.1 Warnings 1--9....................................................................

1.4.2 Cautions 1--9....................................................................

1.4.3 Notes 1--9.......................................................................

1.5 On Machine Warnings 1--10...........................................................

1.5.1 Heat Hazards 1--10................................................................

1.5.2 Electrical Shock Hazards 1--10......................................................

1.6 Safety Procedures 1--11..............................................................

1.6.1 Safety Devices 1--11...............................................................

1.6.2 Appropriate Dress 1--11............................................................

1.6.3 Keep Area Clean 1--11.............................................................

1.6.4 Grease and Oil 1--11..............................................................

1.6.5 Manual Usage 1--11...............................................................

2 INSTALLATION 2--1......................................................................

2.1 Installation Requirements 2--3........................................................

2.2 Pre-Installation Requirements 2--4....................................................

2.3 Uncrating & Placement 2--5..........................................................

2.3.1 Crate 1 -- Main Machine 2--5.......................................................

2.3.2 Crate 2 -- Additional Assemblies 2--6................................................

2.3.3 Install Tab Cutter Unit 2--6.........................................................

2.3.4 Leveling the Machine 2--8.........................................................

2.3.5 Continue Assembling Machine 2--10.................................................

2.3.6 Install Cross Conveyor 2--15........................................................

2.3.7 Install Steel Balls 2--16.............................................................

2.3.8 Connect Vacuum Canister 2--17.....................................................

2.3.9 Install Vacuum Valve 2--17..........................................................

2.3.10 Install Paper Supports on Pile Feeder 2--18...........................................

2.4 Utility Connections 2--22..............................................................

2.4.1 Electrical Connections 2--22........................................................

Table of Contents

IV

C9999--2 Issue 1

3 OPERATION 3--1.........................................................................

3.1 GENERAL INFORMATION 3--3........................................................

3.1.1 Before Operating the Machine 3--3.................................................

3.2 Operating Controls and Indicators Descriptions 3--4...................................

3.2.1 Operator’s Control Panel Layout 3--4................................................

3.2.2 Machine Stopping Device 3--4.....................................................

3.2.3 Main Operator’s Panel Control Descriptions 3--5......................................

3.2.4 Telemecanique PLC Control 3--10...................................................

3.3 Preliminary Inspection and Start-Up Procedure 3--11....................................

3.3.1 Preliminary Set-Up 3--11...........................................................

3.3.2 Pile Feeder 3--13..................................................................

3.3.3 Adjusting the Reregister Unit 3--20...................................................

3.3.4 Machine Start--Up 3--23............................................................

3.3.5 Start-Up for Run 3--35.............................................................

3.4 Handwheel and Tab Set-Up 3-37..........................................................

3.4.1 Hand Wheel and Tab Set-Up Definitions 3-38.........................................

HANDWHEEL SET-UPS FOR 5” SHEET WITH 3/16” MARGINS 3-40...............................

HANDWHEEL SET-UPS FOR 6” SHEET WITH 3/16” MARGINS 3-41...............................

HANDWHEEL SET-UPS FOR 7-1/4” SHEET WITH 3/16” MARGINS 3-42...........................

HANDWHEEL SET-UPS FOR 7-1/4” SHEET WITH 1/4” MARGINS 3-43.............................

HANDWHEEL SET-UPS FOR 7-3/4” SHEET WITH 3/16” MARGINS 3-44...........................

HANDWHEEL SET-UPS FOR 7-3/4” SHEET WITH 1/4” MARGINS 3-45.............................

HANDWHEEL SET-UPS FOR 8” SHEET WITH 3/16” MARGINS 3-46...............................

HANDWHEEL SET-UPS FOR 8-1/2” SHEET WITH 3/16” MARGINS 3-47...........................

HANDWHEEL SET-UPS FOR 8-1/2” SHEET WITH 1/4” MARGINS 3-48.............................

HANDWHEEL SET-UPS FOR 8-1/2” SHEET WITH 1/2” MARGINS 3-49.............................

HANDWHEEL SET-UPS FOR 9” SHEET WITH 3/16” MARGINS 3-50...............................

HANDWHEEL SET-UPS FOR 9-1/2” SHEET WITH 3/16” MARGINS 3-51...........................

HANDWHEEL SET-UPS FOR 9-1/2” SHEET WITH 1/4” MARGINS 3-52.............................

HANDWHEEL SET-UPS FOR 9-1/2” SHEET WITH 1/2” MARGINS 3-53.............................

HANDWHEEL SET-UPS FOR 11” SHEET WITH 1/8” MARGINS 3-54...............................

HANDWHEEL SET-UPS FOR 11” SHEET WITH 3/16” MARGINS 3-55..............................

HANDWHEEL SET-UPS FOR 11” SHEET WITH 1/4” MARGINS 3-56...............................

HANDWHEEL SET-UPS FOR 11” SHEET WITH 1/2” MARGINS 3-57...............................

HANDWHEEL SET-UPS FOR 12” SHEET WITH 3/16” MARGINS 3-58..............................

HANDWHEEL SET-UPS FOR 12” SHEET WITH 1/4” MARGINS 3-59...............................

HANDWHEEL SET-UPS FOR 12” SHEET WITH 1/2” MARGINS 3-60...............................

HANDWHEEL SET-UPS FOR 14” SHEET WITH 3/16” MARGINS 3-61..............................

HANDWHEEL SET-UPS FOR 14” SHEET WITH 1/4” MARGINS 3-62...............................

HANDWHEEL SET-UPS FOR 14” SHEET WITH 1/2” MARGINS 3-63...............................

METRIC HANDWHEEL SET-UPS FOR A4 (297mm x 210mm) TAB SIDE: 297 MM MARGIN: 0 MM 3-64
METRIC HANDWHEEL SET-UPS FOR A4 (297mm x 210mm) TAB SIDE: 210 MM MARGIN: 0 MM 3-65
METRIC HANDWHEEL SET-UPS FOR A4 (297mm x 210mm) TAB SIDE: 297 MM MARGIN: 1 MM 3-66
METRIC HANDWHEEL SET-UPS FOR A4 (297mm x 210mm) TAB SIDE: 210 MM MARGIN: 1 MM 3-67

4 MAINTENANCE 4--1......................................................................

4.1 Maintenance 4--3....................................................................

4.1.1 Machine Lubrication 4--3..........................................................

4.1.2 Chain Lubrication 4--4............................................................

Table of Contents

V

C9999--2 Issue 1

4.1.3 Vacuum Pump Maintenance 4--8...................................................

4.2 Machine Timing 4--10.................................................................

4.2.1 Maintenance Mode 4--11...........................................................

4.2.2 Preparation for Timing Procedures 4--12..............................................

4.2.3 ChainA&BRemoval 4--14.........................................................

4.2.4 Feeder Timing 4--15...............................................................

4.2.5 Plastic Feed & Cut Operating Arm 4--16..............................................

4.2.6 Tab Cutter Timing 4--17............................................................

4.2.7 Machine Cycle Cam Timing 4--18....................................................

4.2.8 Position of Kick Back Cam 4--19.....................................................

4.2.9 Reregister Section 4--20............................................................

4.2.10 Rubber Kick Back Roller 4--21......................................................

4.2.11 Tab Cutting 4--22..................................................................

4.2.12 Reinstall Chains 4--23..............................................................

4.2.13 Calibration 4--24..................................................................

4.2.14 Handwheel Settings 4--25..........................................................

4.2.15 Handwheel Calibration Procedures 4--26.............................................

4.2.16 Plastic Size Handwheel 4--27.......................................................

4.2.17 Plastic Position Handwheel 4--29....................................................

4.2.18 Tab Position Handwheel 4--31.......................................................

4.2.19 Tab Position Calibration 4--33.......................................................

4.2.20 Slip Rings and Brushes 4--35.......................................................

4.2.21 Plastic Feed and Fold Mechanism 4--36..............................................

4.2.22 Chip Removal System 4--40........................................................

4.2.23 Tip Die Assembly 4--41............................................................

4.2.24 Reinstalling the Tip Die Assembly 4--44..............................................

4.2.25 Hold Down Strap on Delivery Conveyor 4--45.........................................

4.2.26 Setting Tab Cutter Knives 4--46......................................................

4.2.27 Paper Stocks 4--50................................................................

4.2.28 Hot Roller 4--52...................................................................

4.2.29 Plastic Reel Holder Adjustment Procedure 4--54.......................................

4.2.30 Fiber Optics 4--55.................................................................

4.2.31 Machine Cleaning 4--58............................................................

4.2.32 Feed, Drive, Hold Down & Tension Rollers 4--58.......................................

5 SCOTT 10,000 PARTS 5-1................................................................

5.1 ASSEMBLY LOCATOR 5-4...............................................................

5.2 PILE FEED - REGISTER BOARD ADJUSTMENT 5-6........................................

5.3 PILE FEED DRIVE 5-8...................................................................

5.4 PILE FEED DRIVE & TENSIONER 5-10.....................................................

5.5 PILE FEED - VACUUM BAR DRIVE 5-12....................................................

5.6 PILE FEED - VACUUM BAR 5-14..........................................................

5.7 PILE FEED - PAPER GUIDE 5-16..........................................................

5.8 PILE FEED - OPTIC MOUNTING 5-18

......................................................

5.9 PILE HEIGHT ASSEMBL Y 5-20............................................................

5.10 PILE LIFT DRIVE 5-22...................................................................

5.11 PILE LIFT FRAME 5-24..................................................................

5.12 PILE LIFT HANDWHEEL 5-26............................................................

5.13 PILE FEED - SHEET SEPARATOR 5-28...................................................

5.14 PILE FEED -- STACK GUIDE 5-30.........................................................

Table of Contents

VI

C9999--2 Issue 1

5.15 PILE FEED - PNEUMATIC FITTINGS 5-32.................................................

5.16 PILE FEED - GUARDS, COVERS 5-34....................................................

5.17 PILE FEED - OPTIC MOUNTING 5-36.....................................................

5.18 PILE FEED - PNEUMATIC CONTROLS “A” 5-38............................................

5.19 PILE FEED - PNEUMATIC CONTROLS “B” 5-40............................................

5.20 PILE FEED - BELT & CHAIN LAYOUT 5-42.................................................

5.21 MAIN MOTOR & VACUUM PUMP 5-44....................................................

5.22 BASE & DRIVE 5-46....................................................................

5.23 BASE & DRIVE 5-48....................................................................

5.24 BASE & DRIVE 5-50....................................................................

5.25 MACHINE GUARDS 5-52................................................................

5.26 CHAIN ASSEMBLY & PG. 8 REF. 5-54.....................................................

5.27 REGISTER BOARD - HOLD DOWN PLATE 5-56............................................

5.28 REGISTER BOARD - CONVEYOR 5-58...................................................

5.29 PLASTIC CUT - BASE 5-60..............................................................

5.30 PLASTIC CUT ASSEMBLY 5-62..........................................................

5.31 TIP DIE UNIT 5-64......................................................................

5.32 PLASTIC FEED UNIT ASSEMBLY (A) 5-66.................................................

5.33 PLASTIC FEED UNIT ASSEMBLY (B) 5-68.................................................

5.34 PLASTIC FEED ASSEMBL Y (C) 5-70......................................................

5.35 PLASTIC FEED UNIT - ROLLERS 5-72....................................................

5.36 PLASTIC FEED - SLIDE 5-74.............................................................

5.37 PLASTIC FEED - DRIVE 5-76............................................................

5.38 PLASTIC FEED UNIT - COVERS & GUARDS 5-78..........................................

5.39 PLASTIC REEL HOLDER 5-80...........................................................

5.40 CONTROL PANEL 5-82..................................................................

5.41 HEAT ROLLER SHAFTS 5-84............................................................

5.42 HEAT ROLLER -- BEARING BLOCKS 5-86.................................................

5.43 PAPER SUPPORT PLATE -- TAB WIPER 5-88..............................................

5.44 HEAT ROLLER -- GEARS & SPROCKETS 5-90.............................................

5.45 Slip Ring Assembly 5-92.................................................................

5.46 Heat Roller -- Slip Rings & Brush Blocks 5-94...............................................

5.47 TAB WIPER UNIT 5-96..................................................................

5.48 TAB WIPER -- HOLD DOWN ROLLER 5-98................................................

5.49 HEAT ROLLER -- GUARDS 5-100..........................................................

5.50 REREGISTER UNIT -- REAR FRAME 5-102.................................................

5.51 REREGISTER UNIT -- LINKAGE 5-104.....................................................

5.52 TABCUTTER GUARD 5-106...............................................................

5.53 HOLDDOWN UNIT 5-108.................................................................

5.54 REREGISTER DRIVE 5-110...............................................................

5.55 KICK BACK UNIT 5-112..................................................................

5.56 KICK BACK UNIT 5-114

..................................................................

5.57 GEARBOX & REREGISTER SLIDE ASS’Y 5-116.............................................

5.58 CONVEYOR UNIT 5-118..................................................................

5.59 CONVEYOR UNIT 5-120..................................................................

5.60 PULL BACK UNIT 5-122..................................................................

5.61 PULL BACK UNIT 5-124..................................................................

5.62 PULL BACK UNIT 5-126..................................................................

5.63 REREGISTER DRIVE 5-128...............................................................

5.64 REREGISTER DRIVE 5-130...............................................................

5.65 REREGISTER UNIT -- VIEW -- A (PREV. PG’S.) 5-132........................................

Table of Contents

VII

C9999--2 Issue 1

5.66 REREGISTER UNIT -- VIEW -- B (PREV. PG’S.) 5-134........................................

5.67 INFEED UNIT 5-136......................................................................

5.68 TAPE SUPPORT PLATES 5-138...........................................................

5.69 TAB CUTTER - KNIFE CARRIER (L.H.) 5-140...............................................

5.70 TAB CUTTER - KNIFE CARRIER (R.H.) 5-142...............................................

5.71 TAB CUTTER 5-144......................................................................

5.72 TAB CUTTER 5-146......................................................................

5.73 TAB CUTTER DRIVE LINKAGE 5-148......................................................

5.74 HANDWHEEL UNIT -- REREGISTER/ TAB CUTTER 5-150....................................

5.75 HANDWHEEL UNIT -- PLASTIC POSITION 5-152............................................

5.76 HANDWHEEL UNIT -- PLASTIC SIZE 5-154.................................................

5.77 HANDWHEEL LOCAT OR 5-156............................................................

6 ELECTRICAL PAG E 6-1

1 Introduction & Safety

1--1

C9999--2 Issue 1

1 INTRODUCTION & SAFETY

C9999--2 Issue 1

1 Introduction & Safety

1--2

C9999--2 Issue 1

1 Introduction & Safety

1--3

C9999--2 Issue 1

1.1 Introduction

The Scott 10,000t uses a vacuum feeder for accuracy with many stocks, heated bonding rollers, tab
cutting knives and cross conveyor for hands--off operation.
Tab sizes range from 1/2 inch to 5 inches (12.7 mm to 127 mm) by simply rotating the Tab Size handwheel.
The extra long tool steel knives quickly and easily cut a one inch (25.4 mm) tab in the first position on a 14
inch (355.6 mm) long sheet.

CROSS

CONVEYOR

OPERATORS

PAN EL

PILE

FEEDER

TIP DIE

ELECTRICAL

BOX

PLASTIC SIZE

HANDWHEEL

PAPER LIFT

HANDWHEEL

PLASTIC

POSITION

HANDWHEEL

TAB

CUTTER

PULL BACK

ASSEMBLY

Fig. 1-1. Machine Front View

1 Introduction & Safety

1--4

C9999--2 Issue 1

TAB CUTTER

ASSEMBLY

TAB

SIZE

HANDWHEEL

TAB POSITION

HANDWHEEL

CROSS

CONVEYOR

REREGISTER UNIT

(UNDER CROSS

CONVEYOR)

Fig. 1-2. Reregister / Cross Conveyor

FILM

GUIDES

VACUUM

UNIT

MAIN POWER

INLET

REEL HOLDER

DRIVE

MOTOR

AREA

PLASTIC CHIP

VACUUM

PLUG

TRANSFORMER

Fig. 1-3. Machine Back View

1 Introduction & Safety

1--5

C9999--2 Issue 1

1.1.1 Scott 10,000 Machine Specifications and Utility Requirements

Model Scott 10,000t

Speed

Up to 10,000 plastic index tabs per hour

Sheet Size

355.6 mm x 342.9 mm (14” x 13--1/2”) maximum
127 mm x 111.1 mm (5” x 4--3/8”) minimum

Plastic Size

139.7 mm (5--1/2”) maximum

25.4 mm (1”) minimum

Tab Cut Siz e

127 mm (5”) maximum

12.7 mm (1/2”) minimum

Paper Load

Approximately 2000 sheets

Counter

1 -- 999,999

Motor

2 Horsepower

Electrical Requirements

40 Amps, 220VAC single phase, 50 or 60 Hz

Decibel Rating

94db

Dimensions

L-- 3200 mm, (126”) includes conveyor
W-- 1219 mm (48”)
W-- 1955 mm (77”) with conveyor
H--1752 mm (69”)

Shipping Weight

Approximately 1509.55 kg (3,325 lbs)

Warranty

One year against defects in parts and workmanship. Labor Not Included.

1 Introduction & Safety

1--6

C9999--2 Issue 1

1.2 General Safety Guidelines

Providing a safe working environment for operating your machine is the responsibility of the user. The
suggested precautions, material safety data and other suggestions that follow do not have preference over
the user’s own plant practices, regulations or safety committee recommendations.

Personal injury and equipment damage can be avoided by the continued adherence to the safety features
provided with this machine and in keeping with the necessary governmental requirements. The guarding
and interlocking safety switches have been installed on the machine for the operator’s safety. These items
should be maintained in good working order by the user.

It is assumed that the user’s safety department has established a safety program that is in keeping with a
complete analysis of industrial hazards. Before installing and operating or performing maintenance and
clean--up procedures on the machine, it is suggested that the safety program be reviewed to ensure that it
covers the possible hazards that might occur with the operation of this machine.

Due consideration must be given to those hazards which arise from the presence of electrical power, high
temperature, and cleaning materials used in the operational areas of the machine. Proper installation and
care of protective devices and over--pressure protective equipment should be considered an essential part of
any safety program.

Special lock--out features are to prevent the possibility of applying power to the equipment at any time when
maintenance work is in progress.

In general, personnel should be guided by all basic rules of safety associated with the equipment and the
process. It should be further understood that information contained in this manual does not relieve operating
and maintenance personnel of the responsibility of exercising normal good judgment in operating and care of
the machine and its attendant equipment.

1 Introduction & Safety

1--7

C9999--2 Issue 1

1.3 Safety Features

EMERGENCY

STOP

RUN/SAFE/MAINT

KEYSWITCH

STOP

PUSHBUTTON

Fig. 1-4. Safety Feature Locations

E--STOP

Fig. 1-5. Know Where Emergency Stop Button
is Located

These safety features are to be used in conjunction
with the installation, operation and maintenance
instructions contained in this manual.

1.3.1 Emergency Stop

Stops machine drive immediately. This pushbutton
must be manually pulled out to reset.

STOP

RUN

SAFE

MAINT

Fig. 1-6. Know How to Stop Machine & Set Key
Switch to SAFE

1.3.2 Stop and Safe

The machine operator, clean--up and maintenance
personnel MUST be shown how to stop the
machine and place the KEY SWITCH on the
operator’s CONTROL PANEL in the SAFE mode
whenever machine is accessed or clean--up
operations are performed.

1 Introduction & Safety

1--8

C9999--2 Issue 1

Fig. 1-7. Turn Machine Off Before Making
Adjustments

1.3.3 Main Power Switch

If machine is to be shut down for adjustments or
repairs, turn the power supply to the machine off.

Fig. 1-8. Blade Hazard Warning

1.3.4 Guards and Covers

All safety guards, protective screens and covers
MUST be in place and securely fastened before
operating the machine.

Observe Danger warnings. Use extra care around
moving cutting blades.

SAFETY
SWITCH

Fig. 1-9. Safety Devices

1.3.5 Safety Switches

The covers of the machine are connected to
interlock safety devices for your protection.

Machine will stop operating if a safety cover or
guard is opened while the machine is running. The
rollers will continue to maintain unless the rear
machine roller guard is removed.

1 Introduction & Safety

1--9

C9999--2 Issue 1

1.4 Warnings, Cautions & Notes

In order to emphasize certain areas in the interest of personal safety and a properly operated and maintained
machine, you will encounter the words WARNING, CAUTION, and NOTE throughout this manual.

WARNING!

Fig. 1-10. Warnings Indicate Personal Danger

1.4.1 Warnings

AN OPERATING PROCEDURE,
PRACTICE, ETC. WHICH IF NOT
CORRECTLY FOLLOWED, COULD
RESULT IN PERSONAL INJURY OR
LOSS OF LIFE.

WARNING!

CAUTION!

Fig. 1-11. Cautions Indicate Potential Damage
to Equipment

1.4.2 Cautions

AN OPERATING PROCEDURE,
PRACTICE, ETC. WHICH, IF NOT
STRICTLY OBSERVED, COULD RESULT
IN DAMAGE TO OR DESTRUCTION OF
EQUIPMENT.

CAUTION!

Note !

Fig. 1-12. Notes Indicate Essential Information

1.4.3 Notes

An Operating Procedure, Condition,
etc. Which is Essential To Highlight.

Note !

1 Introduction & Safety

1--10

C9999--2 Issue 1

1.5 On Machine Warnings

Fig. 1-13. Heat Hazard

1.5.1 Heat Hazards

Forexample,thereisHOTSURFACEsignontop
of the Tab Wiper assembly. Look for warning signs
throughout the machine. They are there to alert
you to hazards.

Fig. 1-14. Electrical Shock Hazard

1.5.2 Electrical Shock Hazards

Look for warning signs on electrical cabinets and
circuit breaker boxes. They are there to alert you
to hazards of electrical shock.

1 Introduction & Safety

1--11

C9999--2 Issue 1

1.6 Safety Procedures

SAFETY SWITCH

Fig. 1-15. Do Not Disable Safety Devices

1.6.1 Safety Devices

Tampering with safety mechanisms in order to
disable them should not be tolerated.

IT IS EXTREMELY DANGEROUS TO ACCESS
MACHINE WHEN IT IS OPERATING OR
CAPABLE OF OPERATING.

Warning!

Fig. 1-16. Wear Proper Clothing

1.6.2 Appropriate Dress

Personnel working in the machine operation area
must remove jewelry and neckties. Personnel
must wear clothing appropriate for the work area.

Fig. 1-17. Keep Work Area Clean and Neat

1.6.3 Keep Area Clean

Loose materials, tools and equipment, not
essential to the operation of the machine, must be
removed from the machine work area.

Fig. 1-18. Clean Up Oil and Grease Spills

1.6.4 Grease and Oil

Clean up all oil and grease spills around the
machine work area.

Fig. 1-19. Read Manuals First

1.6.5 Manual Usage

Read and understand the instructions in the
manual before operating, adjusting or servicing
machine.

2 Installation

2--1

C9999--2 Issue 1

2 INSTALLATION

C9999--2 Issue 1

2 Installation

2--2

C9999--2 Issue 1

2 Installation

2--3

C9999--2 Issue 1

2.1 Installation Requirements

Fig. 2-1. Scott 10,000

All procedures in this section provide advance planning and site preparation data for installation of the Scott
10,000. Environmental requirements, unpacking instructions, electrical and physical specifications are
included. This information should be used as a reference during the development of site preparation plans
before you install your machine.

If any questions arise while performing any of the following procedures, contact:

Training is available from Scott Office Systems at / eight hour day, plus all travel expenses.

Note ! A forklift is required to lift the machine off the shipping skid and place it on the f loor.

2 Installation

2--4

C9999--2 Issue 1

2.2 Pre-Installation Requirements

The environmental requirements of the Scott 10,000 must be considered well in advance of the actual
installation. Providing a well suited operating environment will help ensure a trouble free installation process.
Consideration should be given to the following items:

● Power, location and rating of power connections.

● Floor strength

● Level floor

● Adequate space must be provided around all four sides of the machine to permit normal operation and

maintenance procedures. The figure shows the minimum space required.

ROLLERS

CROSS CONVEYOR

TAB CUTTER

FEEDER

15’ 9”

(4,800mm)

2’ 4”

(711mm)

3’ 2”

(965mm)

OPERAT OR

8’ 5”

(2565mm)

2’ 1”

(635mm)

6’6”

(1955mm)

Fig. 2-2. Scott 10,000 Space Requirements

● Space should be allocated near the feeder for a small table that can be used for jogging stock, small jobs,

samples, etc.

● Provide plenty of space In front of the machine so large jobs can be easily moved in and out with skids or

carts.

2 Installation

2--5

C9999--2 Issue 1

2.3 Uncrating & Placement

The machine will arrive in two crates. Inspect the external condition of the crates for visible signs of damage
before opening. If damage is noticeable, notify the carrier or Scott before proceeding with the installation.
To assist in the ease of installation, the machine is disassembled prior to shipping and requires some minor
assembly before the machine is operational.

CONTROL

PAN EL

BRACE

Fig. 2-3. Scott Ten Thousand -- Crate 1

2.3.1 Crate 1 -- Main Machine

Step: 1. Remove metal banding straps from

cardboard surrounding shipping crates.

EXTREME CAUTION MUST BE
EXERCISED WHEN MOVING MACHINE
TO INSTALLATION LOCATION TO
PREVENT DAMAGE.

CAUTION!

Step: 2. Use a fork lift to place the main machine

shipping skid near the designated floor
area of operation.

LAG SCREW

LEVELING SCREWS

Fig. 2-4. Remove Lag Screws from Shipping
Skid

Step: 3. Remove four lag screws holding machine

to shipping skid.

Step: 4. Raise main machine with fork lift, remove

shipping skid assembly from under
machine.

Step: 5. Lower main machine to floor.
Step: 6. Remove all protective wrapping from

machine.

Step: 7. Remove front and rear covers and place

them aside so they won’t be damaged.

2 Installation

2--6

C9999--2 Issue 1

2.3.2 Crate 2 -- Additional Assemblies

Crate 2 contains all remaining equipment that was removed for shipping.

● Chip Removal Vacuum

● Tab Cutter Assembly

● Cross Conveyor Assembly

● Instruction Manual

● Miscellaneous Parts

TAB CUTTER UNIT

CROSS CONVEYOR UNIT

CHIP REMOVAL VACUUM

Fig. 2-5. Scott 10,000 on Shipping Skid (Crate 2)

Step: 1. Remove Cross Conveyor assembly from shipping skid. Place it to the side for later installation.
Step: 2. Remove vacuum unit from skid.

REREGISTER EXTENSION

MOUNTING SHAFT

Fig. 2-6. Remove Support Shaft

2.3.3 Install Tab Cutter Unit

Step: 1. Loosen hardware and slide reregister

extension frame mounting support shaft
out of tab cutter frame housing.

2 Installation

2--7

C9999--2 Issue 1

Fig. 2-7. Align Tab Cutter Assembly with Main
Machine

Step: 2. Remove Tab Cutter assembly from skid

and position it to left of the main machine
(as viewed from the front).

Step: 3. Align support shaft holes in Tab Cutter

assembly with holes in the main machine
housing.

THIS PROCEDURE REQUIRES 2--3
PERSONS.

CAUTION!

SHAFT

MAIN MACHINE FRAME

TAB CUTTER

Fig. 2-8. Reinstall Tab Cutter Shaft

Step: 4. Reinstall reregister extension frame

mounting shaft through the Tab Cutter
assembly and the gusset in the main
machine frame.

Fig. 2-9. Secure Tab Cutter Shaft

Step: 5. Secure the tab cutter shaft with socket

head screw.

2 Installation

2--8

C9999--2 Issue 1

2.3.4 Leveling the Machine

ROLLERS

CROSS CONVEYOR

TAB CUTTER

FEEDER

BACK

FRONT

RIGHT

LEFT

OPERATOR

Fig. 2-10. Locator

The machine should be on a level surface. However, if the machine is to be placed on an abnormally

uneven floor, the machine must be leveled in the following manner:

Note ! Tab Cutter/ Reregister / Conveyor section must be level with the main machine. Level the

knife section with the main machine to prevent excess wear of knives. It is important that
the knife section has the same pitch front to back as the main machine. Place a level in the
main machine across the roller keeper blocks and compare it to the knife packages. Adjust
knife package to the same bubble location on the level.

THREADED LEVELING

HOLES

(2 FRONT)

Fig. 2-11. Leveling Rod Installation (Front)

Step: 1. Install the 3/4” #10 leveling bolts through

four threaded holes in the machine
weldment.

Step: 2. The leveling bolts can be then used to

level the machine. Tighten jam nuts to
maintain level position when attained.

2 Installation

2--9

C9999--2 Issue 1

THREADED LEVELING

HOLES

(2 BACK)

Fig. 2-12. Leveling Rod Installation (Back)

Fig. 2-13. Place Level on Main Machine Frame

Step: 3. Place a level on the machined surface of

the main machine frame.

Step: 4. Adjust threaded rods in machine base to

obtain level machine side to side.

ROLLER KEEPER

BLOCKS

Fig. 2-14. Place Level Across Machine as
Shown

Step: 5. Place a level across the roller keeper

blocks.

Step: 6. Adjust threaded rods in machine base to

obtain level machine front to rear.

2 Installation

2--10

C9999--2 Issue 1

KNIFE PACKAGE

Fig. 2-15. Level Tab Cutter Assembly Side to
Side

Step: 7. Place a level on machine frame to level

Tab Cutter assembly from Side to Side.

Fig. 2-16. Level Tab Cutter Assembly Front to
Back

Step: 8. Place a level on machine frame to level

Tab Cutter assembly from Front to Back.

Fig. 2-17. Remove Packing on Hold--Down
Roller Assembly

2.3.5 Continue Assembling Machine

Step: 1. Remove packing wrap from the

Hold--Down Roller assembly.

2 Installation

2--11

C9999--2 Issue 1

HOLD--DOWN

ASSEMBLY

THUMBSCREW

SUPPORT

SHAFT

Fig. 2-18. Attach Hold--Down Assembly

Step: 2. Loosen hardware and remove register

hold--down support shaft from mounting
blocks.

Step: 3. Rotate the longer Hold--Down Roller

assembly up and reinstall support shaft
through assembly and mounting blocks.

Step: 4. Tighten mounting hardware.

2 Installation

2--12

C9999--2 Issue 1

MACHINE CYCLE CAM

TAB CUTTER DRIVE SHAFT

PILE FEED & CUT

KICK BACK CAM

Fig. 2-19. Make Sure TIming Marks Are Aligned

Note ! Before installing the Tab Cutter drive chain, it is critical that all of the timing marks shown in

Fig. 2-19. are aligned and that the heat rollers are set in the positions shown in Fig. 2-20.

Step: 5. Make sure the timing marks on Pile Feed and Cut Linkage, the Machine Cycle Cam, Tab Cutter

Drive and Kick Back Cam are aligned.