Page 1
Control system
Rinnai
For the heating specialist
Operating and installation instructions
Room control unit RS100
Page 2
Contents
General safety instructions...........................................................3
Safety measures for electric - compliant installation .................3
Installation of the room control unit.............................................5
Mounting location .................................................................................................5
Mounting instructions ...........................................................................................5
Electrical connection ............................................................................................6
Electrical connection at boiler...............................................................................6
Accessories ....................................................................................7
Outdoor sensor ....................................................................................................7
Resistance values of outside sensor.....................................................................7
Co m m i s s io nin g o f t h e r oom c o n t r o l u n it.........................................8
Language .............................................................................................................8
Code input............................................................................................................8
Site information..........................................................................10
Parameter synoptic......................................................................11
Overview of installer parameters and adjustment options .................................12
2
Page 3
General safety instructions
All electrical connections and safety
measures have to be carried out by a
specialist in due consideration of valid
standards as well as the local regulations.
The electrical connection has to be done
according to the specications of the
respective boiler manufacturer.
WARNING
Indicates an imminently
hazardous situation
which, if not avoided,
could result in death or
serious injury.
WARNING
Disconnect power before opening. Making
connections under voltage may damage the
control or cause dangerous electrical shocks.
120 volts is supplied to the control.
Safety measures for electricalcompliant installation
1. Cables with 120 V voltage must be
generally routed separately from
sensor lines and data bus cables.
A minimum distance of 0.8 in (2 cm) between
the lines is mandatory. Crossing of lines is
permitted.
Data bus line 12 V~
Fig. 1: Minim um dist anc es for e lectr ic al conn ec ti on
5.9 in
15 cm
Mains 120 V~
0.8 in
2 cm
3
2. When installing the room control unit a
minimum distance of 15.75 in (40 cm)
must be maintained to other electrical
utilities with electromagnetic emissions,
such as power contactors, motors,
transformers, dimmer switches,
microwave ovens and televisions,
loudspeakers, computers, mobile
phones etc.
Fig. 2: Minimum distance to other electric
instruments
The main connection for the heating
3.
15.75 in
40 cm
system (i.e. boiler - control unit) must be
designed as an independent electrical
circuit. Do not connect uorescent lamps
or other electrically powered devices which
could be a source of electrical interference.
Even the possibility of such
connections/interference should be ruled
out.
Control unit 16 A
Heating room emergency
switch
Only connect heating
room lighting and
sockets on separate
power circuit!
Room control
unit
Boiler
Fig. 3: Electric routing in heating room
Page 4
4. It is suggested to use a shielded cable
for all installations.
5. The shielding of the cable has to be
connected with earth potential, i.e.
boiler covering, connecting terminals for earth potential etc. Multiple
grounding is not permitted (humming
loop).
Do not ground here!
Boiler control in
boiler control unit
Connection,
depending on version,
directly or via suitable
interface
Fig. 4: Screen gr oun de d in centr e
In star shaped networks it is not
permitted to ground cables on both
sides. They should be grounded in the
center.
Screen
2-wire
data bus line
Distribution
terminal
Distribution box
Fig. 5: Grounding in star shaped networks
6. The outside sensor may not be
installed close to transmitting or
receiving equipment (on garage walls
close to receivers for radio-controlled
garage door openers, amateur radio
antennas, radio controlled alert
systems or close to large scale radio
transmission equipment).
Recommended cable cross-sections
and maximum permitted cable lengths:
A – Sensor lines
For all low voltage cables such as
sensors, external selectors, bus and
analogue in- and outputs, heat requiring
by means of external contact, modem
connection cables, etc.: 0.0008 in (0.5 mm )
2
(18 AWG)
Maximum permitted cable length: 164 ft
(50 m).
Longer connecting cables should be
avoided in order to reduce the risk of
electrical interference.
B – Data bus lines
Recommended cable:
J-Y(St)Y 2 x 0.0009 in (0.6 mm )
2
2
(18 AWG)
Maximum permitted cable length: 164 ft
(50m)
Longer connecting cables should be
avoided in order to reduce the risk of
electrical interference.
4
2
Page 5
Installation of the room control
unit
Mounting location
a – for applications without room sensor
If the internal room sensor is not to be
activated the unit may be mounted at
any location indoors.
b – for applications with room sensor
The activated room sensor should be
xed at a height of approx. 4-5 ft (1.2-1.5 m)
at a place most representative of all
rooms. It is recommended to choose a
partition wall in the coolest day room. In
order to ensure sucient air circulation
at the room station, it must be mounted
to the wall with a gap in between.
The unit must not be mounted:
– at locations subjected to direct solar
radiation (consider the position of the
sun during winter).
– close to heat-generating appliances,
such as televisions, refrigerators, wall
lamps, radiators etc.
– on walls with heating or domestic hot
water pipes or chimneys behind.
– on non-insulated outside walls
– in corners or wall recesses, shelves or
behind curtains (insucient ventilation)
– close to doors of unheated rooms
(inuence of low temperatures)
– on unsealed ush-type boxes
(inuence of external low temperatures
due to the chimney eect of installation
tubes)
– in rooms with radiators controlled by
thermostatic valves (mutual inuence).
Mounting instructions
After removing the front panel by pressing
the locating lug the wall mounting base
can be taken o and mounted at the
desired location using the enclosed dowel
pins and screws. The data bus line must
thereby be routed through the bottom
cable gland.
Recommended connecting cable:
J-Y(ST)Y 2 x 0.0009 in (0.6 mm ) (18 AWG /
2 conductor twisted pair shielded cable)
(2 wires not in use).
Maximum cable length: 328 ft (100 m)
Note:
For new installations, a ush-mounting
switch box is recommended to ensure
perfect routing of the cable.
Locking lug
2
2
5
Page 6
Electrical connection
The 2-strand data bus cable is connected
to terminals A and B of the 2-pole terminal
strip on the bottom plate.
Socket (unit removed)
Important!
The connections are not interchangeable
and must be installed in the socket in
compliance with the identification A and B.
Once the electrical connection is
completed, the room control unit is hooked
in flush at the top of the wall mounting
base and folded down until the locking lug
audibly clicks into the wall mounting base.
A B
Electrical connection at
boiler
The electrical connection depends on the
type and version of the respective heating
generator and takes place directly at the
terminals A and B in the corresponding
boiler control or interface.
Further detailed information can be found
in the documentation for the
corresponding boiler.
6
Page 7
Accessories
Outdoor sensor
Outdoor sensor AF 120
Mounting Location
The outdoor sensor should be mounted on
the most exposed and coldest side of the
building (north or north-east) at a height of
min. 79 in (2 m) above ground.
Exception: If the preferred living area is
situated in a dierent
direction, the outside sensor
should be mounted on the
respective side of the building
accordingly.
When mounting the sensor consider external
heat sources (heated chimneys, warm hot
air from air shafts, installation on black
surfaces, thermal bridges in the wall, etc.)
which could falsify the measuring value.
The cable outlet must always be directed
downwards in order to avoid the
penetration of moisture.
Installation and electrical connection
1– Route the sensor cable to the chosen
mounting location.
2– Loosen lid screws from sensor case
and remove top.
3– Mount sensor base with enclosed
central fastening screw. Use sealing
ring! The cable outlet must be directed
downwards!
4– Insert the sensor cable so that the
cable jacket is fully enclosed by the
sealing lip.
5– Establish the electrical connection. To
this end, preferably use a 2-strand
cable with a minimum cross-section of
2
(18 AWG). The connection is made
1 mm
at the 2 screw terminals inside the
sensor case and may be interchanged.
6– Attach the lid again and screw it
rmly onto the base. Ensure correct t
of sealing ring.
Resistance values of outside sensor
For outside sensor AF 120:
T (°F)
- 4
T (°C) R (k
- 20
- 5
14
23
- 15
- 10
- 5
32
41
± 0
5
50
10
59
15
68
20
77
25
86
30
Note:
If other outside sensors are in use, the
respective resistance values, depending
on the temperature, can be found in the
technical documentation of the boiler
manufacturer.
The electrical connection of the respective
sensor in the boiler is described
in the respective installation instructions of
the boiler.
)
98.93
76.02
58.88
45.95
36.13
28.60
22.88
18.30
14.77
12.00
9.804
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Page 8
Commissioning of the room
control unit
Language
During the rst activation or with each
return of voltage after a power failure all
segments available in the display will
appear:
0 2 4 6 8 10 12 14 16 18 20 22 24
The desired language can be selected.
Ff Language
This is followed by the equipment version
and the current version number of the
software.
If there is no alarm present, the standard
display with date, time and current
boiler temperature will appear thereafter.
0 2 4 6 8 10 12 14 16 18 20 22 24
An active summer switch-o is identied
by a sunshade symbol (
0 2 4 6 8 10 12 14 16 18 20 22 24
An active frost protection function is
represented by a ice crystal symbol (
0 2 4 6 8 10 12 14 16 18 20 22 24
°C
KWh
Min
%
40 5
40 5
D
V3 .0
40 .5
Segment test
°C
KWh
Min
%
Unit version
Interface version and
version number
Standard display
Wed. Aug. 25, 2004
°C
16:32 hrs Temp. 40.5°
).
Summer shutdown
°C
active
Frost protection
°C
°C
active
C
).
Code input
Installer code
After entering the installer code all
parameters determined for the heating
specialist are released and can be edited
in accordance with the system version.
In order to enter the installer code, the
keys
simultaneously for approx. three seconds,
until the code input appears in the display.
CODE
Each ashing digit is set by using the
rotary pushbutton in accordance with the
code number and is conrmed by pressing
the button. All other digits are edited in the
same way.
After the code has been entered correctly,
the acknowledgement INSTALLER OK will
appear upon conrmation of the last digit,
after a wrong entry, the message CODE
ERROR will appear.
INSTALLER
The factory set installer code is :
Note: If the code is not accepted
Attention: Enabled parameters will be
and must be pressed
+
0
000
CODE ERROR
OK
1 2 3 4
you should consult the
manufacturer!
blocked again if no further
action takes place over a
period of ten minutes. In this
case the installer code must
be entered again.
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Page 9
Alarm messages
In order to be able to perform an exact
diagnose in case of a problem the control
system is equipped with a comprehensive
fault alarm system. Depending on the
nature of the fault a corresponding alarm
message will appear in the display of the
room control unit.
The display and processing of logic alarms
is deactivated in the factory and can be
activated in the SYSTEM level by enabling
Parameter 13 (= Logic alarm). The entry
into the level selection and the entry into
the levels is shown in the Parameter
synoptic (see page 11).
Further processing of errors:
– Errors appear in the standard display of the
control
– System errors appear in the info-level at the
corresponding info-value
– Errors may be taken over into the error
message register (see description
opposite).
Detailed information about errors of the
boiler can be found in the
documentation of the boiler.
Alarm message register
The room control unit is provided with an
alarm message register, which is able to
hold maximum 20 alarms. The alarms are
displayed with date, time, and nature of
fault (error number), the errors are polled
in the sequence of their occurrence in the
level ALARM.
The latest (= up-to-date) alarm is
prioritized at first position, alarms that
have arrived before appear in the order of
their occurrence. Upon arrival of a new
alarm the last (20.) alarm will be deleted.
Alarm messages from condensing boiler
controls represent a special feature. If
enabled (SYSTEM parameters 27 and
28), these will be written into an own alarm
message memory.
Alarm messages from boiler control
If boiler controls are used in the respective
boiler, the alarm messages are
divided into:
A - permanent faults (permanent locking)
with error code E-XX
B - temporary faults (self-eliminating
locking) with error code B-XX
Fault category A Locking E-XX
Fault category B Blockage B-XX
9
Page 10
Site information
After accessing the information level using the
information key
system temperatures can be requested one
by one by turning the rotary pushbutton
clockwise or counter-clockwise. Entry occurs
at the respective outside temperature.
INFORMATION DISPLAY VALUE DISPLAY CONDITIONS
, all available site- and
A - Site and system temperatures
If set value is displayed in the following
table in the category "display value", it will
appear when the rotary pushbutton is
pushed.
The following displays only appear under
the specied display conditions.
Outside temperature
Outside temperature
Boiler
temperature
Boiler
return ow
temperature
Flue gas temperature Actual value If ue gas sensor is present
Hydraulic pressure Actual value If pressure sensor is present
Hot water generator
Room temperature
Direct circuit
B - Operat ing st at es
After entering the information level by means of
the information key
states and usage data such as
INFORMATION DISPLAY VALUE COMMENTS
Status
Direct circuit
Status
domestic hot
water circuit
Status
Boiler
Starts
Boiler
Operating hours
Boiler
Thermostat function
Direct circuit
Actual value/
Set value = mean value
Minimum/maximum
value (0.00 to 24.00 h)
Actual value/ set value
Actual value If return ow sensor is present
Actual value/ set value
Actual value/ set value
all available operating
AUTO P2 DAY
HC ON
AUTO DAY
DHW OFF
HEAT GENER.
ON
STARTS
1483
OPER. HOURS
485
THERMOSTAT
HC OFF
If outside sensor is connected
If outside sensor is connected
If hot water generator os present
If room sensor is enabled
counter readings, specied performance data
etc. can be requested after each other by turning
the rotary push-button counter-clockwise.
Operating mode /
status of heating pump
Operating mode /
status of heating pump
switching condition of boiler(ON/OFF)
Sum of boiler starts
Sum of boiler operating hours
Room thermostat function is active
Room temperature limitation currently ON/OFF
-program/ heating mode
-program/ heating mode
10
Page 11
Parameter synoptic
Entry into the level selection: Hold rotary push-button pressed for approx. 3 seconds - automatic call of time programs
Programming Configuration Control circuits Service
DATE
TIME-
Param. No.
TIME
1
(h/min)
YEAR
2
DAY-
3
MONTH
CHANGE
4
Su-Wi AUTO
5
6
7
8
9
10
11
12
13
14
15
16
17 ERR-17 ERR-17
18
19
20 ERR-20 ERR-20
21
22
23
24
25 HC name Out-lock
26 .
27
28 Alarms 2
Parameters without background color: User Parameter, accessible without code
Parameters with light grey background: Installer Parameter, only accessible with installer code
Parameters with dark grey background: Only accessible with installer code and certain settings
GRAMS
TIMEPRO-
See
instructions
Select required level via rotary push-button and conrm, enter code if necessary
Output
SOL-P
Output
HC
HYDRAULIC
SYSTEM
LANGUAGE
TIME PROGRAM
CONTROL
MODE
SUMMER
(switch-o)
System frost
protection
DHW ma x. limi t
Climate zone
Building
Time for
automatic exit
Logical error
message
Release
Cycle temperature
Frost protect.mode
Constant/cycli c
operation
Anti-blocking
protection
Fahrenheit range
Alarm messages
boiler control
RESET to factory
values
DHW
DHW-NIGHT
temperature
LEGION. PROT.
DAY (week-day)
Legionella
protection (time)
Legionella
protection
(temperature)
ERR-10 ERR-10
ERR-18 ERR-18
ERR-19 ERR-19
CIRC
UNMIXED
RED.
HEATING
HEAT.SYSTEM
Room sensor
Room eect
factor
Adaptation
heating curve
Inrush
Optimization
Heating limit
Room frost
protection
temperature
Room thermostat
function
Constant
control unit
Min-limit
heating circuit
Max-limit
heating circuit
Excess
boiler
Screed
function
Room control
P-range
Room control
Adaptation time
11
HEAT
ERR-1 ERR- 1
ERR-2 ERR-2
ERR-3 ERR-3
ERR-4 ERR-4
Boiler set
back
ERR-6 ERR-6
ERR-7 ERR-7
ERR-8 ERR-8
ERR-9 ERR-9
ERR-11 ERR-11
ERR-12 ERR-12
ERR-13 ERR-13
ERR-15 ERR-15
ERR-16 ERR-16
RESET
Oper.data
ALARM
GENER.
ERR-5 ERR-5
ERR-14 ERR-14
ALARM 2
Room sensor
Unmixed circ.
SENSOR
Outdoor
sensor
ADJ.
Page 12
Overview of installer parameters and adjustment options
HYDRAULIC Level
The parameters of this level refer to the general hydraulic system of the b o i l er as
well as to the functionality and conguration of the programmable inputs and outputs for
the corresponding boiler components.
Parameter Designation Setting range / Setting values
02
05
Function assignment of output
for DHW-loading pump
Function assignment of output
for unmixed circuit pump
OFF No function
1 DHW-loading pump
OFF No function
2 Unmixed circuit pump
6 Constant control unit
Fact.
setting
1
2
SYSTEM Level
The parameters in this level refer to the general limiting parameters and setting values in
the heating system to be used.
Parameter
LANGUAGE
TIME
PROGRAM
CONTROL
MODE
SUMMER
05
09
10
11
13
18
19
23
Designation Setting range / Setting values
DE German CZ Czech
GB English PL Polish
Font language
selection
Number of enabled time
programs
Enabling of separate control
mode setting
Limit temperature for summer
switch o
System frost protection
Climate zone -4°F..32°F (-20..0.0°C)
Type of building
Time for automatic exit
Logical error message OFF, ON OFF
Release cycle temperature OFF, ON ON
Frost protection mode
Anti-blocking protection OFF (0000), 0001...9999 OFF
FR French RO Romanian
IT Italian RU Russian
NL Dutch TR Turkish
ES Spanish S Swedish
PT Portuguese N Norwegian
HU Hungarian
P1 Only one time program enabled
(unmarked)
P1-P3 Three time programs enabled,
(marked)
1 Common adjustment for all
Heating circuits
2 Separate adjustment for every
individual heating circuit
OFF no function
System frost protection…86°F (30 °C)
OFF no function
-4°F (-20°C)...Summer switch-o
1 light construction
2 medium construction
3 heavy construction
OFF No automatic return
0,5...5 after adaptation time, autom.
(min) return to standard display
OFF Permafrost protection according to Adj.
Param. 5
0,5...60 min cy clic ope rati on
Fact.
setting
D
P1
1
68 °F
20 °C
37 °F
3 °C
10 °F
-12 °C
2
2 min
OFF
setting
Individual
setting
Individual
12
Page 13
24
27*
28
RESET
Fahrenheit range OFF, ON OFF
1 Shown on display screen only
2 Message from system interlocks
Alarm messages system
handling
Automatic boiler control
Alarm message memory 2 OFF, ON
Reset to factory values
3 Messages from interlocks and
blockages into the system
4 Message from interlocks,
blockages and warnings into the
system
in dependence on access code only to
released parameters
OFF
OFF
–
* Function dependent upon support from boiler control system
DHW level
This level contains all parameters which are necessary to program the DHW circuit with
the exception of the DHW time programs.
PARAMETER
DHW NIGHT DH W ec o no m y t em p e ra t u re
LEGION.PROT.
DAY
03
04
06
1)
Setting ranges and maximum temperatures, depending on the version, are set by the boiler control
Designation Setting range / Setting values
DHW legionella protection - day
(to enable, select weekday)
DHW legionella protection - time
(only appears if Parameter
LEGION.PROT. DAY is
enabled)
DHW-legionella protection-temp.
(only appears if Parameter
LEGION.PROT. DAY is
enabled)
DHW- maximum temperature
limit
41°F (5 °C) ... DHW maximum temperature
OT OFF ... DHW Day
OFF No legionella protection
Mo...Su Legionella protection on the
specied weekday
ALL Legionella protection every weekday
00:00...23:00 o'clock
50°F (10°C)
68°F (20°C)
temperature
1)
... DHW maximum temperature
1)
... Boiler maximum
1)
Fact.
setting
104 °F
40 °C
OFF
02:00
149 °F
1)
65°C
149 °F
65°C
1)
1)
Level UNMIXED CIRCUIT
This level contains all necessary parameters for the programming of the unmixed
heating circuit with the exception of the time programs.
PARAMETER Designation Setting range / Setting values
RED.
HEATING
HEAT.SYSTEM Heating system (exponent) 1.00 … 10.00
03
04 Room eect factor OFF, 10 ... 500 %, RC (only room control)
Type of reduced operation
Room intrusion (in
connection with room
sensor)
ECO - switch-o operation
RED - set-back operation
OFF - without room sensor
1 - room sensor enabled
3 - room sensor only for room-temp display
Fact.
ECO
1,3
OFF
OFF
setting
setting
Individual
setting
Individual
13
Page 14
05 Adaptation heating curve OFF, ON (not during HC = constant control)
06 Inrush optimization
07 Heating limit
08
09 Room thermostat function OFF, 0.5 ... 5 K
11 Constant control unit 10 ... 95°C (only if Par. 05 – Hydraulic =6)
12 Minimum temperature limit
13 Maximum temperature limit
14
16 Screed function OFF, 1, 2, 3 (only if funct. SPL = OFF)
23*
24*
HC-name
* only if remote unit is room controller (PARAMETER 04 = RC)
Room frost protection
temperat ure
Temperature excess boiler
heating circuits
Room control
P-range (K-factor)
Room control
Adaptation time Tn
Heating circuit name 00000 … ZZZZZ empty
OFF, 1 ... 16 h
OFF, 0,5...40,0 K (not during HC= constant
contr.)
5 ... 30 °C
10 °C ... setting
Maximum temperature limit (Parameter 13)
Minimum temperature limit (Parameter 12) ...
95 °C
-5 ... 20 K
1 ... 100 (only if Parameter 4 = RC)
5 ... 240 (only if Parameter 4 = RC)
OFF
OFF
OFF
10 °C
OFF
20 °C
20 °C
75 °C
0 K
OFF
8
35
Level HEAT GENER.
This level contains all parameters which are necessary to program the heating generator.
PARAMETER Designation Setting range / Setting values
05
25 Outside temperature limit OFF, -20 ... +30
31 Reset operation data SET
Limiting mode
WE-minimum temperature
1 = Minimum limitation depending on demand
2 = Limited minimum limitation
3 = Unlimited minimum limitation
Fact.
1
OFF
--
setting
Level ALARM MESSAGE
In this level up to 20 alarm messages can be stored, these are permanently updated.
Parameter
01 Alarm message #1
02 Alarm message #2 Next to last alarm message
…
20
Designation Setting range / Setting values
Last alarm message
… …
Alarm message #20 First alarm message
Fact.
setting
14
setting
Individual
setting
Individual
Page 15
ALARM 2 Level (..C..)*
In this level up to 20 alarm messages can be stored, these are permanently updated.
Parameter
01 Alarm message #1
02 Alarm message #2 Next to last alarm message
…
20
* only in connection with a H-GEM interface and SYSTEM-parameter 28=ON
Designation Setting range / Setting values
Last alarm message
… …
Alarm message #20 First alarm message
preset
Factory
setting
Individual
Level SENSOR CALIBRATION
In this level all sensors connected to the central control unit can be corrected by ± 5 K with
respect to the factory settings.
PARAMETER Designation Setting range / Setting values
01 Room sensor adaptation
02
Outside temperature
adaptation
- 5 K ... + 5 K
- 5 K ... + 5 K
Fact.
setting
setting
Individual
15
Page 16
Notes
100000157 9/2009
16
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