Scotsman Ice Machine C1448R Installation Manual

Installation and User's Manual
Models C1448R, C1848R, C2148R
Introduction
C1448, C1848, C2148
Remote Condenser Models - User Manual
The design of this modular remote cuber is the result of years of experience with remote ice machine refrigeration systems. Standard features
This installation and user manual is divided into three sections: Installation, Use and Operation and
Maintenance. of this product include front accessible on-off switches, always-visible indicator lights, mechanical assist ice harvest for extra efficiency, automatically adjusting water purge and a control system that optimizes system operation.
The Installation section provides the trade person
with the information needed to properly install and
start up this ice system. The Use and Operation
section provides the user with the information
needed to use the machine. The Maintenance
section contains the instructions and schedules for
the sanitation and cleaning of the machine.
Table of Contents
Installation: Product Specifications ....................................Page 2
Model Number Description ........................................Page 3
Product Description and Electrical Requirements ............................Page 4
Condenser and Ice Machine Layouts ..................................Page 5
Water ...................................................Page 6
Panel Removal ..............................................Page 7
Remote Condenser Location .......................................Page 8
For The Installer: Remote Condenser ..................................Page 9
Precharged Line Routing .........................................Page 10
Coupling Instructions ...........................................Page 11
Plumbing Requirements .........................................Page 12
Drains ...................................................Page 13
Electrical .................................................Page 14
Final Check List: .............................................Page 15
Initial Start Up ..............................................Page 16
Adjustments ...............................................Page 17
Use and Operation ............................................Page 18
Switches .................................................Page 19
Options and Other Information ......................................Page 20
Cleaning, Sanitation and Maintenance ..................................Page 21
Remote condenser ............................................Page 23
What to do before calling for service ...................................Page 24
Note the Caution and Warning symbols when they
appear on the product or in this manual. They
indicate potential hazards.
Keep this manual for future reference.
November 2006
Page 1
C1448, C1848, C2148 Remote Condenser Models - User Manual
Installation: Product Specifications
Location Limitations
This ice system is made up of three parts, the ice making machine, or head; the remote condenser; and the interconnecting tubing. The ice making machine must be installed indoors, in a controlled environment. Space must be provided near the machine for service access. The remote condenser may be installed above or below the ice machine, per the limits stated later in this manual. The remote condenser may be installed outdoors within the temperature limits listed below. The interconnecting tubing must be installed per the directions stated in this manual, and the amount of tubing exposed to uncontrolled temperatures must be minimized.
Space Limitations
Although the machine will function with no clearance to the top and sides, some space must be allowed for service access. Building the machine in with no access will cause higher service cost, in many cases this extra cost may not be covered by warranty.
Environmental Limitations, ice machine:
Minimum Maximum
o
Air temperature 50
Water temperature
Water pressure 20 psi 80 psi
F. 100oF.
o
40
F. 100oF.
Power Supply
Minimum Maximum
208-230 volt model
198 volts 253 volts
Warranty Information
The warranty statement for this product is provided
separately from this manual. Refer to it for
applicable coverage. In general warranty covers
defects in material and workmanship. It does not
cover maintenance, corrections to installations, or
situations when the ice machine is operated in
circumstances that exceed the limitations printed
above.
Product Information
The machine is a specialized version of a modular
cuber. A modular cuber does not include any ice
storage, it is designed to be placed onto an ice
storage bin. Many installations only require the
matching bin, but some may need an adapter to be
placed between the ice machine and the bin.
Additionally, the machine must be connected to the
correct remote condenser and use the correct
pre-charged tubing. The machine is supplied with a
full refrigerant charge, field charging is not
required.
This product cannot be stacked. See the chart for
application information.
Remote condenser
Minimum Maximum
Air temperature -20
o
F. 120oF.
November 2006
Page 2
Model Number Description
C1448, C1848, C2148
Remote Condenser Models - User Manual
Example
C1448SR-32A
C=cuber
14=nominal capacity in 100s of pounds
48=nominal width of cabinet in inches
S=cube size, S=small or half dice,
M=medium or full dice R=condenser type. R=Remote
-32=Electrical code. -32=208-230/60/1, -3=
208-230/60/3 A=series revision code. A=first series.
Note: In some areas of this manual model numbers may include only the first five characters of the model number, meaning that cube size, condenser type and voltage differences are not critical to the information listed there.
Options:
There are several options available for field installation. They include:
Scotsman ice systems are designed and
manufactured with the highest regard for safety
and performance. They meet or exceed the
standards of UL and NSF.
Scotsman assumes no liability of responsibility of
any kind for products manufactured by Scotsman
that have been altered in any way, including the
use of any part and/or other components not
specifically approved by Scotsman.
Scotsman reserves the right to make design
changes and/or improvements at any time.
Specifications and design are subject to change
without notice.
Vari-Smartä Adjustable ice level system
SmartBoardä Advanced feature control
Some installations require bin or dispenser adapters. See the table below.
Standard bin applications – Adapter information
BH1100,
Model BH900* or B948
C1448, C1848 or C2148
* If stainless steel Kbaffle3 has been installed, remove it and replace with the original plastic baffle.
Other bins and applications:
Direct fit, no adapter needed
BH1300 or BH1600
Adapter panels included with bin, no adapter needed
Note the drop zone and optional ultrasonic sensor locations in the illustrations.
November 2006
Page 3
C1448, C1848, C2148 Remote Condenser Models - User Manual
Product Description and Electrical Requirements
Dimensions w”xd”xh”
48 x 24 x 29 C1448SR-32 208-230/60/1 ERC311-32 17.0 30 20
same C1448SR-3 208-230/60/3 ERC311-32 12.9 30 15
same C1848SR-32 208-230/60/1 ERC611-32 24.8 30 30
same C1848SR-3 208-230/60/3 ERC611-32 15.8 30 20
same C2148SR-32 208-230/60/1 ERC611-32 33.9 50 40
same C2148SR-3 208-230/60/3 ERC611-32 21.5 30 30
*Or HACR circuit breakers.
Table notes: Medium cube models have the same electrical characteristics as Small. Series revision code omitted. All the listed condensers include a headmaster valve.
Ratings include the remote condenser motor, as it is designed to be powered by the ice machine. If connecting remote condenser independently of the ice machine, use the information on the condenser's dataplate for fuse and wire sizes.
Central Condenser (Rack) Coils
Model Electrical
Use condenser
Precharged tubing kits:
The ice making head’s and the remote condenser’s
refrigeration circuits must be connected. They are
designed to be connected using precharged
refrigerant tubing, supplied in kits of liquid and
discharge tubes. Several lengths are available,
order the one that just exceeds the length needed
for the site.
C1448, C1848,
C2148
Minimum Circuit Ampacity
10’ 20’ 40’ 75’
RTE10 RTE25 RTE40 RTE75
Maximum Fuse* Size
Suggested Fuse* Size
The ice machine may be connected to a central condenser coil. The requirements are:
Coil – not previously used with mineral oil system. Virgin coil preferred.
Correct size (internal volume) and capacity (BTUH).
Includes a headmaster valve for discharge pressure control. Headmaster kit available for certain MAC condensers, kit number is RCKCME6GX.
Fan motor on all the time or controlled to be on whenever the ice machine is operating.
U.L. listed for the ice machine
Non-Scotsman condensers must have prior Scotsman Engineering approval for warranty coverage to be in effect.
No additional refrigerant is required.
January 2009
Page 4
Condenser and Ice Machine Layouts
C1448, C1848, C2148
Remote Condenser Models - User Manual
.562 DIA. MOUNTING HOLES (4)
Cond. Fins
15-0782-01CANCAUSEINJURYOR DEATH:DISCONNECTALLREMOTEELECTRICPOWERSUPPLIESBEFORESERVICING.RISKOFELECTRICSHOCK^MWARNING
23.54 in
59.7 cm
29.15 in
74.0 cm
2.75
35.72 in
90.7 cm
2.84 in
7.2 cm
.88 DIA. ELECTRICAL INLET
DISCHARGE LINE 1/2" MALE CPLG.
38.47 in
97.7 cm
32.32 in
82.1 cm
28.07 in
71.2 cm
24.71 in
62.7 cm
7.60 in
19.3 cm
11. 50 in
29.2 cm
14.56 in
36.9 cm
29.50 in
74.9 cm
27.56 in
70.0 cm
29.19 in
74.1 cm
.65 in
1.7 cm
LIQUID LINE 3/8" MALE CPLG.
AIR FLOW
November 2006
Page 5
C1448, C1848, C2148 Remote Condenser Models - User Manual
Water
The quality of the water supplied to the ice machine will have an impact on the time between cleanings and ultimately on the life of the product. There are two ways water can contain impurities: in suspension or in solution. Suspended solids can be filtered out. In solution or dissolved solids cannot be filtered, they must be diluted or treated.
Scotsman filters:
A triple head filter is recommended. Either the Scotsman SSM3 taste and odor filter system, or the ADS-AP3 AquaPatrol system.
Water filters are recommended to remove suspended solids. Some filters have treatment in them for suspended solids. Check with a water treatment service for a recommendation.
RO water. This machine can be supplied with Reverse Osmosis water, but the water conductivity must be no less than 10 microSiemens/cm.
Water Purge
Cube ice machines use more water than what ends
up in the bin as ice. While most water is used
during ice making, a portion is designed to be
drained out every cycle to reduce the amount of
hard water scale in the machine. That’s known as
water purge, and an effective purge can increase
the time between needed water system cleaning.
In addition, this product is designed to
automatically vary the amount of water purged
based on the purity of the water supplied to it. The
water purge rate can also be set manually.
Adjustments of purge due to local water conditions
are not covered by warranty.
Potential for Airborne Contamination
Installing an ice machine near a source of yeast or similar material can result in the need for more frequent sanitation cleanings due to the tendency of these materials to contaminate the machine. Most water filters remove chlorine from the water supply to the machine which contributes to this situation. Testing has shown that using a filter that does not remove chlorine, such as the Scotsman Aqua Patrol, will greatly improve this situation, while the ice making process itself will remove the chlorine from the ice, resulting in no taste or odor impact. Additionally, devices intended to enhance ice machine sanitation, such as the Scotsman Aqua Bullet, can be placed in the machine to keep it cleaner between manual cleanings.
November 2006
Page 6
Panel Removal
C1448, C1848, C2148
Remote Condenser Models - User Manual
1. Locate and loosen the two screws at the front
edge of the top panel.
2. Pull the front panel out at the top until it
clears the top panel.
3. Lift the front panel up and off the machine.
4. Remove two screws from the front edge of
the top panel.
5. Lift up the front of the top panel, push it back
an inch, then lift to remove.
6. Locate and loosen the screw holding each
side panel to the base.
7. Pull the side panel forward to release it from
the back panel.
This manual covers several models of remote cubers. The model number on the ice machine can be found either on the dataplate, which is on the back panel, or the serial number tag, which is behind the front panel. See the illustration for the locations of the dataplate and the serial number tag.
The remote condenser has a separate model and serial number. Its model and serial number is on the dataplate on the condenser near the quick connect fittings.
Write the model and serial number of the ice machine here:
Write the model and serial number of the remote condenser here:
Write the model and serial number of the ice storage bin here:
Write the day of initial start up here: That day starts the warranty period.
5
6
1
Panel Removal
Uncrate and Set Up
Begin with the ice storage bin. Remove the carton,
and, using part of the carton as a cushion, tip the
bin on its back to remove the skid. Attach the
supplied legs or optional casters. Return the bin to
a normal, upright position.
Check the bin top gasket for tears or gaps. If
recycling an older bin, replace the gasket or repair
with food grade sealant prior to placing the ice
machine on the bin.
Install the bin top adapter or ice dispenser adapter,
if one is required for the application.
If the ice machine has not been unpacked, do so
now. Remove the carton from the skid. Cut away
any shipping strapping. Lift the ice machine off the
skid directly onto the bin.
Note: The machine is heavy. Use a mechanical lift
if necessary.
Secure the ice machine to the bin with the
hardware provided (two metal straps and four
bolts).
November 2006
Page 7
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