Scotsman Ice Machine C0600CP-3 Installation Manual
Prodigy Eclipseä 600, 800, 1000
Introduction:
This manual covers the assembly, installation, start
up, operation and maintenance of the 600, 800
and 1000 remote low side cuber systems.
Table of Contents
Configuration: ················· Page 2
Technical Specifications ············ Page 3
Model Number Locations ··········· Page 4
Cabinet Drawings, Ice Making System ···· Page 5
Cabinet Drawings, Compressor Package and
Condensers ·················· Page 6
Proper Combinations: ············· Page 7
Create the System ··············· Page 8
System Examples ··············· Page 9
System Examples ··············· Page 10
Place Remote System ············· Page 11
System Location ················ Page 12
Route Tubing·················· Page 13
Ice Making Section··············· Page 14
Compressor Package ············· Page 15
Condensing Section Assembly ········ Page 16
Condensing Section Assembly: ER2C6810 · Page 17
Condensing Section Assembly ········ Page 18
Ice making section: ·············· Page 19
Water and Drain ················ Page 20
Water and Drain ················ Page 21
Water and Drain ················ Page 22
Ice Making Section Set Up ·········· Page 23
Coupling Connections:············· Page 24
Controller Operation ·············· Page 27
Initial Start Up ················· Page 28
Purge Adjustment ··············· Page 29
System Operation: ··············· Page 30
Refrigeration Details: ············· Page 31
Technicians Only: Freeze Cycle Sequence of Operation
·························Page 32
Technicians Only: Harvest Cycle Sequence of Operation
·························Page 33
Power and Water Interruptions ········ Page 34
Sanitation and Cleaning ············ Page 35
Other Maintenance
Tight Installation Access ············ Page 37
Water Distributors ··············· Page 38
Ice Sensors ·················· Page 39
Water Level Sensor Maintenance ······· Page 40
Service Diagnosis ··············· Page 41
Service Diagnosis ··············· Page 42
Service Diagnosis ··············· Page 43
Controller Features & Last Error Recall ···· Page 44
Operational Characteristics 600 lb system · · Page 45
Operational Characteristics 800 lb system · · Page 46
Operational Characteristics 1000 lb system · · Page 47
Refrigeration System Service ········· Page 48
·············· Page 36
Condensing Unit Connections ········· Page 25
Final Placement ················ Page 26
February 2008
Page 1
Prodigy Eclipseä 600, 800, 1000
Configuration
A remote low side cuber system includes several
sub systems: an ice making section, a remote
compressor package, and a remote air cooled
condenser. Additionally, there are several models
of each sub-system and this manual covers all of
them.
The ice making sections are designed for use
indoors in a controlled environment. The remote
compressor packages and condensers are
designed to operate outdoors. Each sub-system
has limits for power, water and temperature.
Operational Limitations:
Minimum Maximum
o
Air Temp (IMS) 50
Air Temp (CU) -20
Water Temp 40
Water Pressure 20 psi 80 psi
Voltage (IMS) 104 126
Voltage (CU) 198 253
F 100oF.
o
F. 120oF.
o
F. 100oF.
IMS = Ice Making Section, CU= Condensing Unit
Do Not operate the machine in conditions beyond
these limitations. Doing so will void the warranty.
Scotsman ice systems are designed and
manufactured with the highest regard for safety
and performance. They meet or exceed the
standards of UL and NSF.
Scotsman assumes no liability of responsibility of
any kind for products manufactured by Scotsman
that have been altered in any way, including the
use of any part and/or other components not
specifically approved by Scotsman.
Scotsman reserves the right to make design
changes and/or improvements at any time.
Specifications and design are subject to change
without notice.
Warranty
Refer to the warranty coverage in effect when the
equipment was sold. Warranty statements are
included with each product.
Systems:
Each sub-system is a separate entity that carries
its own model and serial number. They must be
combined to create a remote cuber low side
system.
System Information
System Size Condensing Unit (CU) Ice Making Section (IMS)
Compressor Package Condenser
Model Electrical Model* Electrical Model Electrical
600** C0600CP-32A 208-230/60/1 ERC680-32A 208-230/60/1 EH222SL-1 115/60/1
800 C0800CP-32A 208-230/60/1
ERC680-32A 208-230/60/1
C0800CP-3A 208-230/60/3
1000 C1410CP-32A 208-230/60/1
ERC1086-32A 208-230/60/1
C1410CP-3A 208-230/60/3
EH222SL-1 OR
EH222ML-1
EH222SL-1 OR
EH222ML-1
115/60/1
115/60/1
Notes: Voltage Codes are at the end of the model
number. Codes read Voltage/Hertz/Phase. Those
related to these products include:
-1 = 115/60/1
-3 = 208-230/60/3
-32 = 208-230/60/1
*ER2C6810-32 is a two circuit remote condenser
and can be used with any combination of a 600 or
800 or 1000 system.
** Do NOT use EH222ML in 600 size systems.
Pre-charged tubing kits are required to
interconnect the IMS to the CP.
Interconnecting 24 volt control wire ships with the
CP unit.
February 2008
Page 2
Technical Specifications
Ice Making Section (IMS)
Prodigy Eclipseä 600, 800, 1000
Model Voltage Minimum Circuit
Ampacity
EH222SL-1 115/60/1 3 15 22”w x 16.5”d x 29” h 90
EH222ML-1 115/60/1 3 15 same 90
Max Fuse Size Cabinet Size Weight (lb)
Compressor Package
Model Voltage Contains
Headmaster?
C0600CP-32 208-230/60/1 Yes 10 15 232 29 ¾”w x 18”d x 34 ½”h 165
C0600CP-3 208-230/60/3 Yes 7.1 15 232 same 165
C0800CP-32 208-230/60/1 Yes 14.8 20 232 same 180
C0800CP-3 208-230/60/3 Yes 10.58 15 232 same 180
C1410CP-32 208-230/60/1 Yes 16.45 30 272 same 180
C1410CP-3 208-230/60/3 Yes 12.58 20 272 same 180
Minimum
Circuit
Ampacity
Max
Refrigerant
Fuse
Charge (R-404A)*
Size
(oz)
Cabinet Size Weight
(lb)
* Includes entire system charge.
Condenser
Model Voltage Contains
Headmaster?
ERC680-32A 208-230/60/1 No 1 1.25 15 29 ¾”w x 28 5/8”d x 38 ½”h 95
ERC1086-32A 208-230/60/1 No 1 1.25 15 same 95
ER2C6810-32 208-230/60/1 No 2 1.9 15 29 ¾”w x 37 3/16”d x 38 ½”h
Number
of
Circuits
Minimum
Circuit
Ampacity**
Max
Fuse
Size**
Cabinet Size, with legs Weight
* * ERC condenser fan motor is powered from CP
unit and the ERC’s ampacity is included in CP unit
numbers.
Note: The ERC680, ERC1086 and ERC26810 do
NOT contain a headmaster. The headmaster is in
the CP units.
Note: 75 feet of interconnecting control wire (24
volt) is included with the CP units.
(lb)
February 2008
Page 3
Prodigy Eclipseä 600, 800, 1000
Model Number Locations
Ice Making Section
The dataplate on the back of the ice machine
contains the model number, serial number and
electrical data.
A second plate, located behind the front panel at
the lower right front, also lists the model and serial
numbers.
Compressor Package
The dataplate on the right side of the
compressor package contains the model
number, serial number, electrical data and
system refrigerant charge.
A second plate, located behind the front
panel in front of the compressor, also lists
the model number, serial number and
refrigerant charge.
Condenser
Dataplate
location for
ERC680 and
ERC1086
Dataplate
location for
ER2C6810
The dataplate lists the condenser’s
electrical information plus the model and
serial numbers.
On the ERC680 and ERC1086 it is
located on the side opposite the
refrigeration connections.
On the ER2C6810 it is located on the
inside of one of the leg panels.
Dataplate
location for
CP Unit
Dataplate
location for
Ice Making
Section
February 2008
Page 4
Prodigy Eclipseä 600, 800, 1000
29.00
736.60
22.00
558.80
LEFT SIDE VIEW
TOP VIEW
REAR VIEW
6.00
152.40
3.25
82.55
3.30
83.82
10.75
273.05
19.00
482.60
1.89
48.01
8.38
212.85
LINE SET, POTABLE WATER INLET 3/8",
120V AC, AND INTERFACE CABLE
ICE DROP AREA
15.00
381
16.45
417.90
DRAIN 3/4" PVC FEMALE
REAR, LEFT AND RIGHT SIDE ACCESS
Cabinet Drawings, Ice Making System
February 2008
Page 5
Prodigy Eclipseä 600, 800, 1000
BACK VIEW
FRONT VIEW
RIGHT SIDE VIEW
1/2" COOL VAPOR LINE
0.88 ELECTRICAL INLET
3/4" SUCTION LINE
INTERFACE HARNESS
ACCESS HOLE
3/8" CONDENSER LIQUID LINE (OUT)
1/2" CONDENSER DISCHARGE LINE (IN)
CONDENSER FAN WIRE ROUTING
ERC680 or ERC1086:
This Side Attaches to
C600CP, C800CP
or C1410CP
ER2C6810:
Both Sides Attach to
C600CP, C800CP
or C1410CP
27.90
28.53
35.72
2.75
Liquid Line
Discharge
Line
29.50
38.47
33.19
6.68
22.51
29.19
ER2C6810 - 36.52
9/16” Mounting Hole
9/16” Mounting Hole
23.5”
1.5”
1.5”
3/8" LIQUID LINE
15”
1.5”
1.5”
Cabinet Drawings, Compressor Package and Condensers
February 2008
Page 6
Proper Combinations:
Prodigy Eclipseä 600, 800, 1000
The three sub systems are designed to be
connected together in certain combinations to
meet the user’s needs:
Eclipse 600 System: EH222, C0600CP, ERC680*
Eclipse 800 System: EH222, C0800CP, ERC680*
Eclipse 1000 System: EH222, C1410CP,
ERC1086*
*ERC680 or ERC1086 may be substituted for by
an approved central condenser coil & fan (coil
must be without headmaster - headmaster is part
of C0600CP, C0800CP or C1410CP).
Note: The ice making section cannot be stacked
vertically.
Accessories such as bin adapters and tubing kits
are required to complete the installation.
Dispenser Adapter Kits:
Cornelius ABS: KBTABS
·
ED150: KBT40
·
Scotsman ID150: KBT40
·
·
Scotsman ID200 or ID250: KBT41
·
HD22: KBT35
·
HD30: KBT32
Bin Adapter Kits:
·
B322S: KBT31
·
B330P: KBT32
·
B530P or B530S: KBT32
·
B842S: KBT33
·
B948S: KBT34
Tubing Kits:
·
20 foot: 3RTE20-EH
·
35 foot: 3RTE35-EH
Items required for installation:
Ice making section
·
Compressor Package (includes interconnecting
·
control system wire)
Remote condenser or approved rack coil
·
w/tubing kit
20’, 35', 50’ or 75’ triple line set (liquid, vapor
·
and suction)
Bin or dispenser adapter
·
Special Considerations
The ice making section’s footprint is 22” wide by
16.5” deep. The refrigeration connections can be
routed up or to the back. The drain may be routed
out the back at any position left to right; it may also
be routed to either side.
Water
Pure water does not exist. All water supplies
contain some amounts of impurities, although
potable water is, by definition, fit for human
consumption. Because the contents of the water to
an ice machine directly impact its performance,
consideration should be given to improving the
water’s quality.
There are two ways water can contain impurities:
in suspension or in solution. Suspended solids can
be filtered out of the water. In solution or dissolved
solids must be diluted or treated. Water filters are
recommended to remove the suspended solids.
Some filters or filter systems have treatment
chemicals in them for treating the suspended
solids.
This ice machine has an adjustment for the
amount of water rinsed or purged. Water use
adjustments are customer convenience
adjustments; they are not factory defects and are
not covered by warranty.
·
50 foot: 3RTE50-EH
·
75 foot: 3RTE75-EH
·
Suction Line Trap: KSLT075
·
Interconnecting Tubing to Approved Rack
Condenser Coil: RTE10
·
Line end kit: KTE6-EH
February 2008
Page 7
Prodigy Eclipseä 600, 800, 1000
Create the System
Plan the installation. The system consists of four
parts: the ice making section, the compressor
package, the interconnecting tubing and the
remote condenser. Of these, the biggest variable is
the interconnecting tubing.
Tubing: The tubing consists of three pre-charged,
insulated and sealed soft copper tubes. They each
contain a small holding charge of R-404A. One
tube, the liquid line, is 3/8” OD. The vapor tube is
½” OD and the suction tube is ¾” OD. A site
inspection will determine what length of tubing is
required for the installation.
Excess tubing must be either shortened at the job
site (recovering the holding charge, purging with
nitrogen when brazing and evacuating to 50
microns) or coiled up inside the building.
Installations with greater than 20 feet of vertical lift
between ice machine and the compressor require
a suction line trap. The suction line requires careful
handling and large radius bends to prevent kinking.
Roof mounting: To make installation easier the
compressor and condenser are designed to be
assembled together on the roof. Some
installations will require the use of a hoist to lift the
components to the roof.
Pad mounting: The compressor and condenser
may be located below the ice making section, up to
a limit of 15 feet.
Distance from unit: Limited to the length of the
available pre-charged tubing.
Interconnecting wires: An interconnecting wire
harness is included with the CP unit. One end
plugs into the ice making section and the other into
the compressor package. The system will NOT
operate without this harness.
Exposed tubing: Minimize the amount of tubing
exposed outdoors.
Confirm Component Availability:
EH222
·
C0600CP or C0800CP or C1410CP
·
ERC680 or ERC1086 or ER2C6810 unless
·
connecting to an approved condenser coil.
Note: Only these condensers may be used. They
do NOT contain a headmaster valve. That valve is
in the Compressor Package. Do NOT use any
other Scotsman condenser. Do NOT use these
condensers on any other Scotsman remote
product.
Interconnecting tubing kit
·
Note: Check tubing integrity before assembly by
attaching a refrigeration compound gauge onto
one of each tube’s schrader valves. If there is
pressure, the tube is OK, if not it should be
checked for damage and leaks.
·
Bin or dispenser adapter
Elevation: CP unit limited to 35 feet above the ice
making section.
Compressor package: Electrical power must be
supplied to the compressor package. The remote
condenser fan motor takes its power from the
compressor package.
Ice making section location and attachment:
The unique footprint of the EH222 requires adapter
kits to allow placement on dispensers and bins.
The remote tubing connections are at the top of
the machine, and connections should not be made
until the machine is nearly in its final installed
position. The 115/60 Hz ice making section is cord
connected and requires an outlet within 6 feet of
the installation.
February 2008
Page 8
System Examples
Prodigy Eclipseä 600, 800, 1000
The Eclipse system can be installed on a bin or
dispenser. The CP unit can be installed on either a
single circuit condenser, a two circuit condenser or
onto a coil in a separate rack condenser.
Separate coils must be:
Scotsman approved
·
The correct size and capacity
·
New or not have been part of a system that
·
used mineral oil.
Single Circuit System
Single Circuit System on ABS Dispenser
February 2008
Page 9
Prodigy Eclipseä 600, 800, 1000
System Examples
Single circuit systems use a single circuit
condenser and one CP unit. Two circuit systems
use a condenser with two circuits with a CP unit at
each end.
IMS on ABS Dispenser, CP Unit Connected to
Approved Rack System
February 2008
Two Circuit System
Page 10
Place Remote System
Prodigy Eclipseä 600, 800, 1000
Roof preparation
Most installations of this system will place the
compressor package and condenser on the roof of
a building. The roof must be physically stout
enough to accept the load of the equipment and
the roofing material must be prepared to prevent
water leaks.
Follow local codes for the placement and
attachment of the equipment.
Location
The condensing unit assembly requires
unobstructed air flow to operate efficiently. A four
foot space between each intake side and a wall or
other cabinet is recommended.
Do not place where it will pick up hot discharged
air from an air conditioner or other refrigeration
system condensing unit.
Space must also be reserved for service on the
compressor package. If using the two circuit
condenser, save space for the second CP unit to
be attached to the other end of the condenser.
Roof Piercing:
The roof (or wall) must have a passage large
enough for the three pre-charged, pre-bent tubes
and the control wire to pass through. The minimum
recommended size is 4” ID. In most areas the
power supply may also pass through the same
passage. If there isn’t a passage one must be
created. In most cases this must be done by a
licensed and bonded roofer in order to maintain the
roof’s integrity.
Suggestions:
Hoist the compressor package and condenser to
the roof in separate loads.
Note: In most cases a mechanical lift, boom truck
or crane will be required to hoist the condensing
unit components.
Assemble the compressor package to the
condenser and mount both to either roof rails or
pressure treated4x4s.
Orient the assembled unit so that the unit’s mounts
are parallel to the pitch of the roof to allow water to
drain freely.
IMS Shown on Ice Dispenser
Do NOT place the unit directly onto roof rock.
February 2008
Page 11
Prodigy Eclipseä 600, 800, 1000
22.87"
17.15"
40.35"
System Location
Limitations:
Distance: Limited to the maximum length of a
single pre-charged tubing kit, 75 feet.
Condensing Unit Elevation over Ice Making
Section: 35 feet.
Note: Elevations greater
than 20 feet require
installation of a suction line
trap at the 20 foot mark.
Ice Making Section
Elevation over Condensing
Unit: 15 feet.
S-Trap
Limit of Line Set
Max Length -
Condensing
Unit Located
Above Ice
Machine
Line Routing:
Allowed: One rise after a drop.
·
Allowed: One drop after a rise.
·
Not Allowed: More than one rise after a drop
·
Not Allowed: More than one drop after a rise.
·
Max Rise:
35 Feet
Max Drop:
15 Feet
Condensing
Unit Located
Below Ice
Machine
Condensing Unit Distance Schematic
February 2008
Page 12
Route Tubing
Prodigy Eclipseä 600, 800, 1000
Scotsman’s pre-charged tubing kits are pre-bent to
fit the connection path at the ice making section.
If the tubing is to be routed up, use the
·
straight ends.
Liquid
Vapor
Suction
If the tubing is to be routed to the back, use
·
the ends with the single 90 degree bends.
Select the correct end to send to the roof.
The method or technique used to route the tube is
left to the installer. However, in many cases it is
easier to position the tubing inside the building
first, then feed the outside portion through the
tubing passage (pitch pot). Installation of tubing will
be easier if the suction line is run first, followed by
the liquid and vapor lines. Use of two persons is
suggested to prevent kinking of the tubing, long
runs may require three people.
Allow enough tubing to make large radius bends
·
from the roof passage to the compressor unit.
Do NOT leave excess tubing on the roof.
If a trap must be installed, the suction line
·
tubing must be cut apart to install it.
Identify the ice machine end of the tubing. Each
·
tube has one end formed to route through the
hole in the unit’s top.
Tape the ends of the vapor and liquid line tubes
·
together along with the interconnecting wire.
Extend the end of the interconnecting wire
about 2 feet beyond the end of the precharged
tubes and then tape it back onto the tubes.
Liquid
Vapor
Suction
Note: Water inlet, power, interconnecting control
wire and refrigerant connections are located at the
back of the top panel. Drain may be routed back,
left or right.
·
Route the three tubes and the wire from the
roof, or other entrance, to the ice making
section’s planned position. Avoid uncoiling and
recoiling the tubing, as that can lead to kinks.
·
Support long runs of tubing with hangers.
·
Repair any tears in the tubing insulation,
especially those on the suction line that are
inside the building.
Shortening Tubing
The precharged tubing kits are available in a
variety of lengths, they should only be shortened if
absolutely necessary.
To Shorten Tubes:
1. Recover the 3 ounce R-404A holding charge
from each tube.
2. Cut out the required length of tubing, do not cut
the tubing right at the quick connects.
3. Attach nitrogen bottle to one quick connect and
a hose with a depressor to the other end, purge
nitrogen through each tube while brazing.
4. Remove nitrogen, evacuate to 50 microns.
Note: If tubes are connected to the IMS, evacuate
the vapor & suction lines to get the entire system.
February 2008
Page 13
Prodigy Eclipseä 600, 800, 1000
Ice Making Section
Major Components:
TXV -
Water Pump -
Water Level Sensor - signals water level to the
controller
Controller - operates both the ice machine section
and the compressor unit.
Drain Valve - opens to allow pump to drain
reservoir
Water Inlet Valve - 1.25 GPM solenoid valve that
opens to fill the reservoir
Liquid, Vapor and Suction Connections - where
the pre-charged tubing kits connect to.
Drain Tube - internal vent eliminates need for
external vent
Component Location, Back View
February 2008
Page 14
Compressor Package
Prodigy Eclipseä 600, 800, 1000
The compressor packages are similar in layout,
they only differ in compressor and charge.
Major Components:
CPR Valve - limits refrigeration pressures
inside the dome of the compressor.
Condenser By Pass Valve - opens during
harvest to allow discharge gas to flow to the
vapor line.
Headmaster - maintains a minimum
discharge pressure during freeze
Liquid Inlet Valve - Normally Open, closes
during harvest.
Receiver - stores liquid refrigerant for
freeze and provides vapor for harvest
Suction Access Valve - provides a place to
attach a refrigeration manifold for diagnostics
and recovery.
Condenser By
Pass Valve
24 volt comm line
Liquid from
Power
Routing Hole
Vapor Line
Connection
Routing Hole
Suction Line
Connection
Liquid Line
Connection
CP Unit Refrigeration Connection ID
Cond.
Discharge to
Cond.
Condenser
Wire Routing
Hole
Headmaster
Suction
Access
Valve
CPR Valve
Pressure
Cut Out
Liquid
Access
Valve
Liquid Inlet
Valve
Receiver
Hi
CP Component Location
February 2008
Page 15
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