Scotsman Ice Machine C0522R Installation Manual
Installation and User's Manual for
Remote Condenser Modular Cuber
Models: C0522, C0530, C0630, C0830 and
C1030
Introduction
C0522 through C1030
Remote Condenser Models - User Manual
The design of this modular remote cuber is the
result of years of experience with remote ice
machine refrigeration systems. Standard features
of this product include front accessible on-off
switches, always-visible indicator lights, mechanical
assist ice harvest for extra efficiency, automatically
adjusting water purge and a control system that
optimizes system operation.
Table of Contents
Installation: Product Specifications ............................... Page 2
Model Number Description ................................... Page 3
C0522 Cabinet Dimensions ................................... Page 4
C0530, C0630, C0830 and C1030 Cabinet Dimensions .................... Page 5
Product Description and Electrical Requirements ....................... Page 6
Water .............................................. Page 7
Panel Removal ......................................... Page 8
This installation and user manual is divided into
three sections: Installation, Use and Operation and
Maintenance.
The Installation section provides the trade person
with the information needed to properly install and
start up this ice system. The Use and Operation
section provides the user with the information
needed to use the machine. The Maintenance
section contains the instructions and schedules for
the sanitation and cleaning of the machine.
Remote Condenser Location .................................. Page 9
For The Installer: Remote Condenser ............................. Page 10
Precharged Line Routing .................................... Page 11
Coupling Instructions ...................................... Page 12
Plumbing Requirements .................................... Page 13
Electrical ............................................ Page 14
Final Check List: ........................................ Page 15
Initial Start Up .......................................... Page 16
Adjustments ........................................... Page 17
Use and Operation ....................................... Page 18
Control Switches ........................................ Page 19
Options and Other Information ................................. Page 20
Cleaning, Sanitation and Maintenance ............................. Page 21
Remote condenser ....................................... Page 23
What to do before calling for service .............................. Page 24
Note the Caution and Warning symbols when they
appear on the product or in this manual. They
indicate potential hazards.
Keep this manual for future reference.
July 2006
Page 1
C0522 through C1030
Remote Condenser Models - User Manual
Installation: Product Specifications
Location Limitations
This ice system is made up of three parts, the ice
making machine, or head; the remote condenser;
and the interconnecting tubing. The ice making
machine must be installed indoors, in a controlled
environment. Space must be provided near the
machine for service access. The remote condenser
may be installed above or below the ice machine,
per the limits stated later in this manual. The
remote condenser may be installed outdoors within
the temperature limits listed below. The
interconnecting tubing must be installed per the
directions stated in this manual, and the amount of
tubing exposed to uncontrolled temperatures must
be minimized.
Space Limitations
Although the machine will function with no
clearance to the top and sides, some space must
be allowed for service access. Building the
machine in with no access will cause higher service
cost, in many cases this extra cost may not be
covered by warranty.
Environmental Limitations, ice machine:
Minimum Maximum
o
Air temperature 50
Water
temperature
F. 100oF.
o
40
F. 100oF.
Power Supply
Minimum Maximum
115 volt model 104 volts 126 volts
208-230 volt
model
198 volts 253 volts
Warranty Information
The warranty statement for this product is provided
separately from this manual. Refer to it for
applicable coverage. In general warranty covers
defects in material and workmanship. It does not
cover maintenance, corrections to installations, or
situations when the ice machine is operated in
circumstances that exceed the limitations printed
above.
Product Information
The machine is a specialized version of a modular
cuber. A modular cuber does not include any ice
storage, it is designed to be placed onto an ice
storage bin or ice dispenser. Many installations
only require the matching bin, but some will need
an adapter to be placed between the ice machine
and the bin or dispenser. Additionally, the machine
must be connected to the correct remote
condenser and use the correct pre-charged tubing.
The machine is supplied with a full refrigerant
charge, field charging is not required.
Water Pressure 20 psi 80 psi
Environmental Limitations, remote condenser
Minimum Maximum
o
Air temperature -20
F. 120oF.
This product cannot be stacked. See the chart for
application information.
July 2006
Page 2
Model Number Description
C0522 through C1030
Remote Condenser Models - User Manual
Example
C0630SR-32A
•
C=cuber
•
06=nominal capacity in 100s of pounds
•
30=nominal width of cabinet in inches
•
S=cube size, S=small or half dice,
•
M=medium or full dice
R=condenser type. R=Remote
•
-32=Electrical code. -32=208-230/60/1, -3=
•
208-230/60/3
A=series revision code. A=first series.
•
Note: In some areas of this manual model numbers
may include only the first five characters of the
model number, meaning that cube size, condenser
type and voltage differences are not critical to the
information listed there.
Options:
There are several options available for field
installation. They include:
•
KVS - Vari-Smart Adjustable ice level system
•
KSB - SmartBoard Advanced feature board
Some installations require bin or dispenser
adapters. See the table below.
Standard bin applications – Adapter
information
Hotel Dispensers
Although an unlikely use for a remote cuber, the
HD22 and HD30 can be used without an adapter:
HD22 – use with C0522R
HD30 – use with C0530R
Ice and Beverage Dispensers - Adapter Information
Model ID150 ID200 or ID250
C0522 KBT42 KBT43
C0530, C0630,
C0830, C1030
Does not
fit
KBT44
Other bins and applications:
Note the drop zone and optional ultrasonic sensor
locations in the illustrations.
Scotsman ice systems are designed and
manufactured with the highest regard for safety
and performance. They meet or exceed the
standards of UL and NSF.
Scotsman assumes no liability of responsibility of
any kind for products manufactured by Scotsman
that have been altered in any way, including the
use of any part and/or other components not
specifically approved by Scotsman.
B530P,
BH360,
Model
C0522 Direct fit KBT27
C0530,
C0630,
C0830,
C1030
or B222
or B322
Does
not fit
B330P,
B530S,
HTB555
or
BH550
Direct fit KBT28 KBT22
BH800,
BH801,
B842S
Not
available
BH900,
B948S
Not
available
August 2006
Page 3
Scotsman reserves the right to make design
changes and/or improvements at any time.
Specifications and design are subject to change
without notice.
C0522 through C1030
Remote Condenser Models - User Manual
C0522 Cabinet Dimensions
61
24.00
LEFT SIDE VIEW
C0522 Side View
REMOTE CONDENSER
LIQUID LINE
3/8 MALE CPLG.
ULTRASONIC
BIN LEVEL
SENSOR
(OPTIONAL)
REMOTE CONDENSER
DISCHARGE LINE
1/2 MALE CPLG.
50.1
19.71
48.3
19.00
26
10.25
REMOTE COOLED
BACK VIEW
8.3
3.25
5.1
2.00
28.2
11.12
19.2
7.58
3/8" FPT
WATER
INLET
4.3
1.69
3.6
1.43
C0522 Back View
5.1
2.00
5.1
2.02
.88" DIA
ELECTRICAL
ACCESS (2)
27.4
10.79
7.7
3.04
3/4" FPT
DRAIN
15.5
6.11
37
14.56
17.8
7.00
ICE DROP OPENING
55.9
22.00 REF.
PLAN VIEW
22" PRODIGY
Top View
Note: Top number is centimeters, bottom number is inches.
July 2006
Page 4
48.4
19.05
61
24.00 REF.
Remote Condenser Models - User Manual
C0530, C0630, C0830 and C1030 Cabinet Dimensions
62.9
24.76
61.1
24.06
REMOTE CONDENSER
LIQUID LINE
3/8 MALE CPLG.
REMOTE CONDENSER
LIQUID LINE
3/8 MALE CPLG.
47.6
18.76
46
18.11
REMOTE CONDENSER
DISCHARGE LINE
1/2 MALE CPLG.
46
18.11
37
14.57
3/8" FPT
WATER
INLET
5.3
2.07
10.82
15.5
6.11
37
14.59
.88" DIA
ELECTRICAL
ACCESS (2)
REMOTE CONDENSER
DISCHARGE LINE
1/2 MALE CPLG.
C0522 through C1030
44.1
17.35
35.1
13.81
5.6
2.20
34.2
13.47
15.5
6.11
52.3
20.59
.88" DIA
ELECTRICAL
ACCESS (2)
6.7
2.62
3.8
REMOTE COOLED
BACK VIEW
1.48
C0530, C0630 Back View
17.8
7.00
7.8
3.07
3/4" FPT
DRAIN
ULTRASONIC
BIN LEVEL
SENSOR
(OPTIONAL)
26
10.25
ICE DROP OPENING
3/8" FPT
WATER
INLET
REMOTE COOLED
BACK VIEW
2.10
C0830, C1030 Back View
8.3
3.25
5.1
2.00
5.1
2.00
48.4
19.05
61
24.00 REF.
5.3
3.8
1.48
7.8
3.07
3/4" FPT
DRAIN
76.2
30.00 REF.
PLAN VIEW
Top View
Note: Top number is centimeters, bottom number is inches.
July 2006
Page 5
C0522 through C1030
Remote Condenser Models - User Manual
Product Description and Electrical Requirements
Dimensions
w”xd”xh”
22.75*** x 24 x 23 C0522SR-1 115/60/1 ERC111-1 14.9 15
same same same ERC211-1** 14.9 15
30.75*** x 24 x 23 C0530SR-1 115/60/1 ERC111-1 14.9 15
same same same ERC211-1** 14.9 15
same C0630SR-32 208-230/60/1 ERC311-32 18 20
30.75*** x 24 x 29 C0830SR-32 208-230/60/1 ERC311-32 10 15
same C0830SR-3 208-230/60/3 ERC311-32 8.2 15
same C1030SR-32 208-230/60/1 ERC311-32 15.6 20
same C1030SR-3 208-230/60/3 ERC311-32 10.8 15
*Or HACR circuit breakers.
** ERC211 has two circuits, when two C0522s or
C0530s are connected to it, fan motor relay kit
KCMR120 must be used to control the fan motor.
*** Maximum width at top panel.
Ratings include the remote condenser motor, as it
is designed to be powered by the ice machine. If
connecting remote condenser independently of the
ice machine, use the information on the
condenser's dataplate for fuse and wire sizes.
Table notes: Medium cube models have the same
electrical characteristics as Small. Series revision
code omitted. All the listed condensers include a
headmaster valve.
Central Condenser Coils
Model Electrical Use condenser
Precharged tubing kits:
The ice making head’s and the remote condenser’s
refrigeration circuits must be connected. They are
designed to be connected using precharged
refrigerant tubing, supplied in kits of liquid and
discharge tubes. Several lengths are available,
order the one that just exceeds the length needed
for the site.
10” 20’ 40’ 75’
RTE10 RTE25 RTE40 RTE75
No additional refrigerant is required.
Note: Refrigerant charge is supplied with the ice
machine.
Minimum Circuit
Ampacity
Maximum
Fuse Size*
The ice machine may be connected to a central
condenser coil. The requirements are:
•
Coil – not previously used with mineral oil
system. Virgin coil preferred.
•
Correct size (internal volume) and capacity
(BTUH).
•
Includes a headmaster valve for discharge
pressure control. Headmaster kit available
for certain MAC condensers, kit number is
RCKCME6GX.
•
Fan motor on all the time or controlled to be
on whenever the ice machine is operating.
July 2007
Page 6
Water
C0522 through C1030
Remote Condenser Models - User Manual
The quality of the water supplied to the ice machine
will have an impact on the time between cleanings
and ultimately on the life of the product. Water can
contain impurities either in suspension or in
solution. Suspended solids can be filtered out. In
solution or dissolved solids cannot be filtered, they
must be diluted or treated. Water filters are
recommended to remove suspended solids. Some
filters have treatment in them for suspended solids.
Check with a water treatment service for a
recommendation.
RO water. This machine can be supplied with
Reverse Osmosis water, but the water conductivity
must be no less than 10 microSiemens/cm.
Potential for Airborne Contamination
Installing an ice machine near a source of yeast or
similar material can result in the need for more
frequent sanitation cleanings due to the tendency
of these materials to contaminate the machine.
Most water filters remove chlorine from the water
supply to the machine which contributes to this
situation. Testing has shown that using a filter that
does not remove chlorine, such as the Scotsman
Aqua Patrol, will greatly improve this situation,
while the ice making process itself will remove the
chlorine from the ice, resulting in no taste or odor
impact. Additionally, devices intended to enhance
ice machine sanitation, such as the Scotsman
Aqua Bullet, can be placed in the machine to keep
it cleaner between manual cleanings.
Water Purge
Cube ice machines use more water than what ends
up in the bin as ice. While most water is used
during ice making, a portion is designed to be
drained out every cycle to reduce the amount of
hard water scale in the machine. That’s known as
water purge, and an effective purge can increase
the time between needed water system cleaning.
In addition, this product is designed to
automatically vary the amount of water purged
based on the purity of the water supplied to it. The
water purge rate can also be set manually.
Adjustments of purge due to local water conditions
are not covered by warranty.
July 2006
Page 7
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