Scotsman Ice C0830, C0530, C1030, C0522, C0630 User Manual 2

Installation and User's Manual for
Remote Condenser Modular Cuber
Models: C0522, C0530, C0630, C0830 and C1030
Introduction
C0522 through C1030
Remote Condenser Models - User Manual
The design of this modular remote cuber is the result of years of experience with remote ice machine refrigeration systems. Standard features of this product include front accessible on-off switches, always-visible indicator lights, mechanical assist ice harvest for extra efficiency, automatically adjusting water purge and a control system that optimizes system operation.
Table of Contents
Installation: Product Specifications ............................... Page 2
Model Number Description ................................... Page 3
C0522 Cabinet Dimensions ................................... Page 4
C0530, C0630, C0830 and C1030 Cabinet Dimensions .................... Page 5
Product Description and Electrical Requirements ....................... Page 6
Water .............................................. Page 7
Panel Removal ......................................... Page 8
This installation and user manual is divided into three sections: Installation, Use and Operation and Maintenance.
The Installation section provides the trade person with the information needed to properly install and start up this ice system. The Use and Operation section provides the user with the information needed to use the machine. The Maintenance section contains the instructions and schedules for the sanitation and cleaning of the machine.
Remote Condenser Location .................................. Page 9
For The Installer: Remote Condenser ............................. Page 10
Precharged Line Routing .................................... Page 11
Coupling Instructions ...................................... Page 12
Plumbing Requirements .................................... Page 13
Electrical ............................................ Page 14
Final Check List: ........................................ Page 15
Initial Start Up .......................................... Page 16
Adjustments ........................................... Page 17
Use and Operation ....................................... Page 18
Control Switches ........................................ Page 19
Options and Other Information ................................. Page 20
Cleaning, Sanitation and Maintenance ............................. Page 21
Remote condenser ....................................... Page 23
What to do before calling for service .............................. Page 24
Note the Caution and Warning symbols when they appear on the product or in this manual. They indicate potential hazards.
Keep this manual for future reference.
July 2006
Page 1
C0522 through C1030 Remote Condenser Models - User Manual
Installation: Product Specifications
Location Limitations
This ice system is made up of three parts, the ice making machine, or head; the remote condenser; and the interconnecting tubing. The ice making machine must be installed indoors, in a controlled environment. Space must be provided near the machine for service access. The remote condenser may be installed above or below the ice machine, per the limits stated later in this manual. The remote condenser may be installed outdoors within the temperature limits listed below. The interconnecting tubing must be installed per the directions stated in this manual, and the amount of tubing exposed to uncontrolled temperatures must be minimized.
Space Limitations
Although the machine will function with no clearance to the top and sides, some space must be allowed for service access. Building the machine in with no access will cause higher service cost, in many cases this extra cost may not be covered by warranty.
Environmental Limitations, ice machine:
Minimum Maximum
o
Air temperature 50
Water temperature
F. 100oF.
o
40
F. 100oF.
Power Supply
Minimum Maximum
115 volt model 104 volts 126 volts
208-230 volt model
198 volts 253 volts
Warranty Information
The warranty statement for this product is provided separately from this manual. Refer to it for applicable coverage. In general warranty covers defects in material and workmanship. It does not cover maintenance, corrections to installations, or situations when the ice machine is operated in circumstances that exceed the limitations printed above.
Product Information
The machine is a specialized version of a modular cuber. A modular cuber does not include any ice storage, it is designed to be placed onto an ice storage bin or ice dispenser. Many installations only require the matching bin, but some will need an adapter to be placed between the ice machine and the bin or dispenser. Additionally, the machine must be connected to the correct remote condenser and use the correct pre-charged tubing. The machine is supplied with a full refrigerant charge, field charging is not required.
Water Pressure 20 psi 80 psi
Environmental Limitations, remote condenser
Minimum Maximum
o
Air temperature -20
F. 120oF.
This product cannot be stacked. See the chart for application information.
July 2006
Page 2
Model Number Description
C0522 through C1030
Remote Condenser Models - User Manual
Example
C0630SR-32A
C=cuber
06=nominal capacity in 100s of pounds
30=nominal width of cabinet in inches
S=cube size, S=small or half dice,
M=medium or full dice R=condenser type. R=Remote
-32=Electrical code. -32=208-230/60/1, -3=
208-230/60/3 A=series revision code. A=first series.
Note: In some areas of this manual model numbers may include only the first five characters of the model number, meaning that cube size, condenser type and voltage differences are not critical to the information listed there.
Options:
There are several options available for field installation. They include:
KVS - Vari-Smart Adjustable ice level system
KSB - SmartBoard Advanced feature board
Some installations require bin or dispenser adapters. See the table below.
Standard bin applications – Adapter information
Hotel Dispensers
Although an unlikely use for a remote cuber, the HD22 and HD30 can be used without an adapter:
HD22 – use with C0522R HD30 – use with C0530R
Ice and Beverage Dispensers - Adapter Information
Model ID150 ID200 or ID250
C0522 KBT42 KBT43
C0530, C0630, C0830, C1030
Does not fit
KBT44
Other bins and applications:
Note the drop zone and optional ultrasonic sensor locations in the illustrations.
Scotsman ice systems are designed and manufactured with the highest regard for safety and performance. They meet or exceed the standards of UL and NSF.
Scotsman assumes no liability of responsibility of any kind for products manufactured by Scotsman that have been altered in any way, including the use of any part and/or other components not specifically approved by Scotsman.
B530P,
BH360,
Model
C0522 Direct fit KBT27
C0530, C0630, C0830, C1030
or B222 or B322
Does not fit
B330P, B530S, HTB555 or BH550
Direct fit KBT28 KBT22
BH800, BH801, B842S
Not available
BH900, B948S
Not available
August 2006
Page 3
Scotsman reserves the right to make design changes and/or improvements at any time. Specifications and design are subject to change without notice.
C0522 through C1030 Remote Condenser Models - User Manual
C0522 Cabinet Dimensions
61
24.00
LEFT SIDE VIEW
C0522 Side View
REMOTE CONDENSER LIQUID LINE 3/8 MALE CPLG.
ULTRASONIC BIN LEVEL SENSOR (OPTIONAL)
REMOTE CONDENSER DISCHARGE LINE 1/2 MALE CPLG.
50.1
19.71
48.3
19.00
26
10.25
REMOTE COOLED
BACK VIEW
8.3
3.25
5.1
2.00
28.2
11.12
19.2
7.58
3/8" FPT WATER INLET
4.3
1.69
3.6
1.43
C0522 Back View
5.1
2.00
5.1
2.02
.88" DIA ELECTRICAL ACCESS (2)
27.4
10.79
7.7
3.04
3/4" FPT DRAIN
15.5
6.11
37
14.56
17.8
7.00
ICE DROP OPENING
55.9
22.00 REF.
PLAN VIEW
22" PRODIGY
Top View
Note: Top number is centimeters, bottom number is inches.
July 2006
Page 4
48.4
19.05 61
24.00 REF.
Remote Condenser Models - User Manual
C0530, C0630, C0830 and C1030 Cabinet Dimensions
62.9
24.76
61.1
24.06
REMOTE CONDENSER LIQUID LINE 3/8 MALE CPLG.
REMOTE CONDENSER LIQUID LINE 3/8 MALE CPLG.
47.6
18.76
46
18.11
REMOTE CONDENSER DISCHARGE LINE 1/2 MALE CPLG.
46
18.11 37
14.57
3/8" FPT WATER INLET
5.3
2.07
10.82
15.5
6.11
37
14.59
.88" DIA ELECTRICAL ACCESS (2)
REMOTE CONDENSER DISCHARGE LINE 1/2 MALE CPLG.
C0522 through C1030
44.1
17.35
35.1
13.81
5.6
2.20
34.2
13.47
15.5
6.11
52.3
20.59
.88" DIA ELECTRICAL ACCESS (2)
6.7
2.62
3.8
REMOTE COOLED
BACK VIEW
1.48
C0530, C0630 Back View
17.8
7.00
7.8
3.07
3/4" FPT DRAIN
ULTRASONIC BIN LEVEL SENSOR (OPTIONAL)
26
10.25
ICE DROP OPENING
3/8" FPT WATER INLET
REMOTE COOLED
BACK VIEW
2.10
C0830, C1030 Back View
8.3
3.25
5.1
2.00
5.1
2.00
48.4
19.05 61
24.00 REF.
5.3
3.8
1.48
7.8
3.07
3/4" FPT DRAIN
76.2
30.00 REF.
PLAN VIEW
Top View
Note: Top number is centimeters, bottom number is inches.
July 2006
Page 5
C0522 through C1030 Remote Condenser Models - User Manual
Product Description and Electrical Requirements
Dimensions w”xd”xh”
22.75*** x 24 x 23 C0522SR-1 115/60/1 ERC111-1 14.9 15
same same same ERC211-1** 14.9 15
30.75*** x 24 x 23 C0530SR-1 115/60/1 ERC111-1 14.9 15
same same same ERC211-1** 14.9 15
same C0630SR-32 208-230/60/1 ERC311-32 18 20
30.75*** x 24 x 29 C0830SR-32 208-230/60/1 ERC311-32 10 15
same C0830SR-3 208-230/60/3 ERC311-32 8.2 15
same C1030SR-32 208-230/60/1 ERC311-32 15.6 20
same C1030SR-3 208-230/60/3 ERC311-32 10.8 15
*Or HACR circuit breakers.
** ERC211 has two circuits, when two C0522s or C0530s are connected to it, fan motor relay kit KCMR120 must be used to control the fan motor.
*** Maximum width at top panel.
Ratings include the remote condenser motor, as it is designed to be powered by the ice machine. If connecting remote condenser independently of the ice machine, use the information on the condenser's dataplate for fuse and wire sizes.
Table notes: Medium cube models have the same electrical characteristics as Small. Series revision code omitted. All the listed condensers include a headmaster valve.
Central Condenser Coils
Model Electrical Use condenser
Precharged tubing kits:
The ice making head’s and the remote condenser’s refrigeration circuits must be connected. They are designed to be connected using precharged refrigerant tubing, supplied in kits of liquid and discharge tubes. Several lengths are available, order the one that just exceeds the length needed for the site.
10” 20’ 40’ 75’
RTE10 RTE20 RTE40 RTE75
No additional refrigerant is required.
Note: Refrigerant charge is supplied with the ice machine.
Minimum Circuit Ampacity
Maximum Fuse Size*
The ice machine may be connected to a central condenser coil. The requirements are:
Coil – not previously used with mineral oil system. Virgin coil preferred.
Correct size (internal volume) and capacity (BTUH).
Includes a headmaster valve for discharge pressure control. Headmaster kit available for certain MAC condensers, kit number is RCKCME6GX.
Fan motor on all the time or controlled to be on whenever the ice machine is operating.
July 2006
Page 6
Water
C0522 through C1030
Remote Condenser Models - User Manual
The quality of the water supplied to the ice machine will have an impact on the time between cleanings and ultimately on the life of the product. Water can contain impurities either in suspension or in solution. Suspended solids can be filtered out. In solution or dissolved solids cannot be filtered, they must be diluted or treated. Water filters are recommended to remove suspended solids. Some filters have treatment in them for suspended solids. Check with a water treatment service for a recommendation.
RO water. This machine can be supplied with Reverse Osmosis water, but the water conductivity must be no less than 10 microSiemens/cm.
Potential for Airborne Contamination
Installing an ice machine near a source of yeast or similar material can result in the need for more frequent sanitation cleanings due to the tendency of these materials to contaminate the machine. Most water filters remove chlorine from the water supply to the machine which contributes to this situation. Testing has shown that using a filter that does not remove chlorine, such as the Scotsman Aqua Patrol, will greatly improve this situation, while the ice making process itself will remove the chlorine from the ice, resulting in no taste or odor impact. Additionally, devices intended to enhance ice machine sanitation, such as the Scotsman Aqua Bullet, can be placed in the machine to keep it cleaner between manual cleanings.
Water Purge
Cube ice machines use more water than what ends up in the bin as ice. While most water is used during ice making, a portion is designed to be drained out every cycle to reduce the amount of hard water scale in the machine. That’s known as water purge, and an effective purge can increase the time between needed water system cleaning.
In addition, this product is designed to automatically vary the amount of water purged based on the purity of the water supplied to it. The water purge rate can also be set manually. Adjustments of purge due to local water conditions are not covered by warranty.
July 2006
Page 7
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