Scotsman UN324W1, UF424W1 User Manual

Installation and User Manual for
Model UF424 and UN324
UF424 / UN324 Installation and User Manual
To the owner or user: the service manual is intended to provide you and the maintenance or service technician with the information needed to install, startup, clean, maintain and repair this product. Observe any caution or warning notices. They are important and provide notice of potential hazards.
Keep this manual for future reference.
If additional technical information is needed, go to Scotsman’s website, www.scotsman-ice.com to download a service manual.
Note: This is a commercial product. If service is needed on a unit in a residence, warranty may be limited. Use a commercial service company. Locate one from the Scotsman website: www.Scotsman-ice. com
Table of Contents
Specications ....................................................................................................................3
Cabinet Drawing ................................................................................................................4
Placement..........................................................................................................................5
Installation: Water and Drain ............................................................................................6
Initial Start up.....................................................................................................................7
Maintenance and Cleaning ................................................................................................8
Basic Troubleshooting .................................................................................................... 10
July 2018
2
UF424 / UN324 Installation and User Manual
Specications
This ice maker is designed to be installed in­doors, in a controlled environment. Although it can operate in a wide range of air and water temperatures, it will provide the best performance if not subject to extremes.
Air Temperature Limitations
o
• Maximum: 100
F or 38o C
• Minimum: 50o F or 10o C
Water Temperature Limitations
• Maximum: 100o F or 38o C
• Minimum: 40o F or 4.4o C
Water Pressure, Potable
• Maximum: 80 PSI or 5.5 BAR
• Minimum: 20 PSI or 1.3 BAR
Water Pressure, Condenser inlet
• Maximum: 145 PSI or 10 BAR
• Minimum: 20 PSI or 1.3 BAR; can be as low as 5 PSI or 0.3 BAR if clean and supplied with 45o F water.
Condenser GPM
• 70oF or 21oC water: 0.25 GPM or 0.95 LPM
• 50o F or 10oC water: 0.15 GPM or 0.57 LPM
Voltage 115 volt models
• Maximum 126 VAC
• Minimum 104 VAC
230 volt models
• Maximum 207 VAC
• Minimum 253 VAC
Water Conductivity:
Minimum:10 micro Siemens/CM RO water may be supplied to the potable water system, but if it has less than the above conduc­tivity, the water level sensor will not detect water and the unit will not make ice. Deionized water is not recommended due to it’s potential corrosive nature and any damage
caused by DI water will not be covered by war­ranty.
Operating the machine outside of any of the above limitations is considered abuse and any resulting damage is not covered by warranty and could cause a complete loss of warranty cover­age.
Warranty Information
The warranty statement for this product is pro­vided separately from this manual. Refer to it for applicable coverage. In general warranty covers defects in material or workmanship. It does not cover maintenance, corrections to installations, or situations when the machine is operated in circumstances that exceed the limitations printed above.
Product Information:
The UF424 produces aked ice and the UN324
produces nugget ice. The ice is stored in an insulated bin with ice level automatically main­tained by the control system.
A back ow preventer may be required by local plumbing codes.
• Has a 5.5 ft. power cord with NEMA 5-15P plug.
Air cooled models ows in the right front and out the left front and include a cleanable air
lter.
• Legs are provided, thread size is 5/8-11.
• Machine may be installed without legs.
• For available options and kits, see sales literature.
Electrical
Model
(Volts/Hz/Phase)
UF424A-1A / UN324A-1A 115/60/1 Air 15A
UF424W-1A / UN324W-1A 115/60/1 Water 15A
Condenser
Maximum Fuse Size
October 2017
3
or Breaker
(Amps)
UF424 / UN324 Installation and User Manual

Cabinet Drawing

Scotsman Ice Systems are designed and manufactured with the highest regard for safety and perfor-
mance. They meet or exceed UL563, veried by Intertek, ETL.
August 2017
4
UF424 / UN324 Installation and User Manual

Placement

The location of the equipment should be selected
with care. Consideration should be given to allow
adequate space for air cooled models to breathe.
The ice machine is not designed for outdoor use. It must be installed indoors, in a controlled environment. The air and water temperatures must not exceed rated limits.
Scotsman assumes no liability or responsibility of any kind from products manufactured by Scots­man that have been altered in any way, including the use of any part and/or other components not
specically approved by Scotsman.
Scotsman reserves the right to make design changes and/or improvements at any time.
Specications and design are subject to change
without notice.
Airow on air cooled models:
Intake from the right grill Exhaust from the left grill
Do not install where this air ow is blocked.
3. Remove bolts holding machine to pallet.
4. Install the legs. The legs are to be screwed into the same holes the shipping bolts were removed.
5. Remove the protective plastic covering the panels. The longer it is left on the panel, the
more difcult it will be to remove it.
Spacing:
No additional spacing is required at the top or
sides. However, suggested minimum side clear­ance for the installation is 1/8’’ or 3.2 mm and suggested minimum top clearance is 1/4” or 6.4 mm.
The machine may be installed with 0 clearance at the back. Do not block louvers at the front of the cabinet.
Pre Installation:
Water supplied to the ice machine should be
ltered. Install a lter system that lters out
suspended solids. It may be necessary to add a
coarse pre-lter ahead of the ne lter.
The power outlet should be located within the length of the supplied power cord. If legs will be used, allow space for the total cabinet height.
Air cooled models in a small room will require
ventilation to exhaust heat from the condenser. The condenser fan and motor will generate some noise while the machine is running. Noise sen­sitive areas should consider water cooled equip­ment or locate the machine where the noise from ice making will not objectionable.
Unpack
1. Separate the carton from the shipping pallet
2. Inspect for any hidden shipping damage. If any is found, retain carton and notify carrier for potential claim. Shipping damage is not covered by warranty.
Caution: Tip Over hazard to prevent injury or damage to the machine please use caution when lifting the unit. It will easily tips to the rear.
August 2017
Inspect the place where the ice machine is to be installed. Check for:
• Space for the cabinet
• Water Supply
• Drain Availability
• Electrical Power Supply
DO NOT USE EXTENSION CORDS. The building drain inlet must be lower than the drain outlets at the back of the ice machine. The water supply must have a hand shut off valve accessible when the unit is installed.
5
UF424 / UN324 Installation and User Manual

Installation: Water and Drain

For the Plumber
1. Connect cold potable water to the 3/8’’
male are behind the lower back panel. A water lter is recommended. Flush the
water line prior to connecting to the ice machine.
A loop of copper tubing may be used between the ice machine and the water supply. This will allow the ice machine to be pulled out from its installed location without disconnecting water. No back
ow preventer is required in the potable water
line. This is provided by the reservoir seat, which is above the reservoir water level and cannot be siphoned
2. Connect a drain tube to the drain tting. Drain tubes for a water cooled machine should be run separately. The bin drain
tting is 3/4’’ FPT. And it is plastic. Do not
overheat.
• Drain tube material must be rigid and meet local code.
• Traps in the bin drain line without vents ahead of them will cause poor draining
• The bin drain must be vented if there is a long horizontal run 5 feet or more. All drains are gravity and must have a minimum fall of 1/4’’ per foot of horizon­tal run.
Maintain the air gap required by local code between the end of the drain to, and the building drain receptacle.
• Drain tubing should be insulated to prevent condensation from forming on the tubing.
For the Electrician
This is a cord-connected unit and must be on a separate single phase power supply. Check the name plate for the correct voltage. The maxi­mum fuse size for this circuit should be 15 A, per the nameplate use fuses or HACR circuit break­er.
Follow all local codes. This unit must be grounded. Do not use extension cords and
do not disable or bypass the ground pin on
electrical plug.
After utility connections
1. Level the cabinet, use the leg levelers on the end of the legs to adjust to cabinet height. Legs should have been installed when the unit was unpacked.
2. Wash the bin and hood. If desired, the interior of the bin could be sanitized.
3. Locate the scoop, wash it and have it available for use when needed.
3. Water cooled models have a separate 3/8”
FPT tting for condenser water inlet. DO
NOT FILTER water to this connection. The condenser drain is1/2’’ FPT and does not need a vent.
August 2017
6
UF424 / UN324 Installation and User Manual

Initial Start up

Final check list:
Ice machine is installed indoors with air and water temperature controlled within the limitations detailed in this manual
Ice machine is level in its nal position
Electrical disconnect (switch or plug as
required) is within sight of the installed
machine Electrical circuit is dedicated to this ice
maker
Voltage has been conrmed within the specications in this manual and the
name plate on the ice maker Plumbing connections are complete
and tested for leaks Ice maker is installed with proper clear-
ance, allowing for service and utility connections
Water shut off valve installed near the ice maker
cooled models will discharge warm (about 1200F/480C) water out of the condenser drain. In a few minutes, ice will begin to fall into the bin.
6. Push the on/off button to switch the ma­chine off. Scoop out any ice in the bin.
7. Create a solution of sanitizer. Mix 4oz/118ml of NuCalgon IMS III and
2.5gal/9.5L of (900F/320C to 1100F/430C) potable water to create a 200 ppm solu­tion.
8. Sanitize bin by wiping all surface areas with the sanitizer solution. Allow to air dry.
9. Turn the ice maker on by pressing the on button.
10. Replace inner panel, front cover and lou­vered panel.
11. Give the owner/user this manual, instruct him/her in the operation and maintenance
requirements of the unit. Make sure they
know who to call for service.
Fill out the Customer Evaluation and Warranty Registration form, and mail it in to Scotsman or register the unit at Scotsman’s website (www.scotsman-ice.com).
Start up:
1. Remove louvered front panel.
2. Open bin door and remove the inner panel, held in place by 4 thumb screws.
3. Open the water valve. Observe that water
enters the water reservoir, lls and then
shuts off. Check for leaks. Repair any leaks before going further.
4. Switch electrical supply on. Lights on con-
troller will ash and then the power light will
remain on. The code display will show O.
5. Push and release the On/Off button. The machine will start the ice making pro­cess. The code display will show F. Air cooled models will discharge warm air out the left side of the front panel. Water
Once started, the ice machine will automatically make ice until the bin level sensors are blocked. This will happen once the ice pile up to the sen­sors. The typical ice level when the machine is off will be several inches below the door. When ice level drops from use or meltage, the ice machine will resume making ice.
Tip: To maximize ice storage scoop the ice to the sides of the bin.
Noise:
This is a commercial ice machine. It contains a powerful compressor, heavy duty gear reduc­er and, if air cooled, a fan motor. It will produce some noise when it is making ice. Every effort was made during its design to minimize the sound level but some is unavoidable.
August 2017
7
UF424 / UN324 Installation and User Manual

Maintenance and Cleaning

There are 4 areas of maintenance
1. Ice making system
2. Photo eye ice level control system
3. Bin
4. Air cooled condenser and lters
Ice making System: Remove Scale
1. Remove front panel.
2. Turn the machine off by pressing the on / off button.
3. Empty the ice from the storage bin
4. Remove the inner panel using the 4 thumb screws.
5. Remove the top cover from the reservoir.
6. Shut water supply off at the reservoir by turning the knob counterclockwise.
7. Locate the evaporator drain in the ice machine compartment. Unplug it and drain the evaporator.
8. Replug the drain.
9. Mix a solution of 1.5qt/1.4L of warm water (900F/320C to 1100F/430C) and 4 ounces of Scotsman Clear 1 Ice Machine Scale Remover.
10. Pour the cleaning solution into the reser-
voir until it is full (a squirt bottle may be necessary to ll reservoir with cleaning
solution).
11. Push the clean button. the machine will operate the auger motor for approximately 20 minutes. Then it will start making ice with the cleaning solution.
12. Add remaining cleaning solution to the reservoir as ice is being made for the next 20 minutes. After the full 40 minutes (steps 11 & 12) the unit turn off.
13. Drain the solution from the reservoir by removing the plug. Once drained, replace the plug.
14. Pour clean water into the bin to melt any ice produced during the cleaning cycle.
15. Mix a solution of 4oz/118ml of Scotsman Clear 1 ice machine scale remover and 16oz/473ml of potable water. Use this scale remover solution for the water reser­voir cover, ice discharge chutes, the stor-
age bin and the inner front cover.
Sanitize Water System
16. Create a solution of sanitizer. Mix 4oz/118ml of NuCalgon IMS III and
2.5gal/9.5L of (900F/320C to 1100F/430C ) potable water to create a 200 ppm solu­tion.
17. Pour the sanitizing solution into the reser­voir until it is full and wait 2 minutes.
18. Turn on the water supply and press the ON /Off button to turn the ice machine on
19. Operate the machine for at least 15 min­utes.
20. Drain the solution from the system by pull­ing the reservoir plug from the drain hose. Return plug when drained.
Photo Eye ice level control
1. Mix solution of 4 ounces of Clear 1 Ice
Machine Scale Remover and 1.5qt/1.4L of
900F/320C to 1100F/430C water.
2. Remove sensors from inner cover by re­moving the white c-clip .
3. Use cotton swab and cleaning solution to thoroughly clean photo sensors.
4. Rinse sensors with clean water.
5. Reinstall sensors in inner panel.
Ice machine cleaner contains acids. Acids can cause burns.
If concentrated cleaner comes
in contact with skin, ush with
water. If swallowed, do NOT induce vomiting. Give large amounts of water or milk. Call physician immediately. Keep out of the reach of children.
August 2017
8
UF424 / UN324 Installation and User Manual
Bin
1. Use the same cleaning mixture to thor­oughly clean bin surfaces.
2. Rinse with clean water.
3. Use sanitizer mix on all bin surface areas and areas that may contact the ice.
4. Rinse with clean water.
Filters and Air Cooled Condenser
The air lter located on the lower front grill will
capture airborne dust during operation. As the
dirt builds up, it begins to restrict air ow and causes the refrigeration system to work less ef­ciently. Clean the air lter regularly.
1. Remove the lter by sliding it to the right until it is clear of the ice machine.
2. Remove dust and dirt by washing the lter in a utility sink.
3. Reinstall lter in the ice machine.
Condenser
The condenser ns require semi annual cleaning.
Use caution to prevent damage to the condenser
ns.
1. Lightly brush dust from the condenser.
2. Use a vacuum to thoroughly clean the condenser.
August 2017
9
UF424 / UN324 Installation and User Manual

Basic Troubleshooting

Troubleshooting
Symptom Possible Cause Probable Correction
No ice in bin Unit in off mode or off on
error code. No Power to unit Check for the power light on the controller. If not
Auger motor not operating Open windings. Check motor windings and replace
Compressor not operating Contactor coil is open, check and replace if needed.
Compressor operating, auger turning, no ice is made
Excessive noise Tubing contact Check for tubes rattling and panels not tight
Fan blade out of balance Replace fan blade Compressor noisy Replace compressor
Moaning noise when making ice
Slow or Low production Condenser is dirty Check and clean condenser
Water seal being compressed
Room and/or Water Temperature too high
Restricted air ow to unit Check and remove air ow restrictions
Remove front panel and check controller code display. Push ON/OFF button to reset
illuminated restore power.
if open. Gear reducer seized, replace gear reducer. Auger bearings seized, replace bearings and seal No power to auger motor, Auger light is ON.
Replace controller. Code 2 in controller. Check that sensor rotates with
motor and isn’t loose. Tighten screw if loose. Code 1 in controller, replace auger motor.
Compressor hot and overheated, check start relay and start capacitor
No power to compressor or contactor coil. Compressor light is ON. Replace controller.
Compressor at room temperature, will not start. Check windings. If open, replace compressor. If not open, check/replace start relay and start capacitor.
Check refrigeration system, TXV may be set to too much superheat or the system is low on refrigerant.
Gear reducer bearing failure, replace gear reducer
Maximum production will be achieved at 70°F / 21°C air and 50° / 10°C water
August 2017
10
UF424 / UN324 Installation and User Manual
Controller Diagnostics
Code or Light Action Probable Cause Suggested Action
O F b E C d
1
2
3
4
Status light is on Unit is in ice making mode Normal, may not be making ice if
Time to Clean light is on Unit has not been cleaned for at
Unit manually switched off If desired, switch unit on.
Freeze mode None, unit is making ice.
Bin sensors sense bin full Check if bin is full.
Corrupted memory Replace controller
Clean mode Continue clean mode
Test mode None, allow unit to nish test
mode.
Auger motor rotated auger backwards.
Auger motor stalled or operating slowly
No water in reservoir Restore water. If there is water,
High pressure cut out open Check fan motor on air cooled or
least 6 months
Replace auger motor. Check water seal area for leaks, replace seal if leaking.
Clean ice making system and retry.
If unit shuts off again right after a reset, magnet rotor on motor shaft may be loose.
is it too pure? Are sensor wires connected?
water supply on water cooled.
bin is full Clean unit
Auger light is on Auger motor is active Normal when making ice
Compressor light is on Compressor is active Normal when making ice
August 2017
11
SCOTSMAN ICE SYSTEMS
101 Corporate Woods Parkway
Vernon Hills, IL 60061
800-726-8762
17-3627-01 Rev.A
Last Revised July 2018
Loading...