Scotsman NU100, NU150, NU220, NU300, NU100 Series User Manual

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Page 1
USER MANUAL
NU100/150/220/300
Part Number 99300403-01 Version: B
Page 2
Page 3
NUUndercounterIceMakerUserManual TableofContents
B1
Table of Contents Page
Preface, ice maker model and serial number introduction Page B2
Overview of the ice maker, electrical and plumbing requirements Page B3-B4
Ice maker size Page B5-B7
Installation of the ice maker Page B8
How the ice maker works Page B9
General operation of the ice maker Page B10
Scheduled maintenance Page B11-B12
Troubleshooting table Page B13-B14
Warranty card Page B15
Page 4
NUUndercounterIceMakerUserManual Preface
B2
Preface
Firstly, thank you for choosing our ice maker, we sincerely wish you will use our ice maker for a long time.
Our ice makers are designed by experts in the industry following certain standards and manufactured in a fully controlled process. We believe that our innovative and high quality products will not cause you any harm as long as you install and use our machine according to the manual correctly.
This manual will guide you on how to use our ice maker correctly, how to avoid the machine breakdowns and how to achieve its best performance. Please do not reach into the compressor or evaporator area with your hand so you can avoid touching control and safety devices.
Please read the manual thoroughly, especial the warnings and notices, the machine model and serial number need to be provided when you contact any service provider.
Delivery
Please check the following items when the unit is delivered: Whether the packing and exterior of the ice
maker is intact.
Whether the ice maker model is the same
as your order.
Whether the components are in good
condition and whether the accessories and documents in the storage bin are complete.
Whether the interior of the ice maker is
undamaged.
If there is serious damage or it lacks parts, please inform your carrier and dealer immediately. What is stated in the manual is general; there could be a slight difference between your unit and the machine supplied. The copyright for the contents of the manual belongs to the manufacturer; please don’t duplicate the manual without the manufacturer’s written approval. Scotsman will improve the product continuously and reserves the right to change the product without further notice.
Transportation
Please use a forklift with a fork thickness of less than 40mm to handle the ice maker.
Warranty
Scotsman Ice Systems (Shanghai) Co., Ltd. is responsible for the warranty of the ice maker; please refer to the warranty card for more details. If the machine is in need of replacement components or parts, we require you to use Scotsman Shanghai company exclusive parts, otherwise the warranty becomes invalid.
Ice maker model and serial number
Ice maker model Example:NU150HA2
Serial number
The serial number includes 12 digits; the first two letters are the series name, the next two numbers refer to the year the machine was manufactured, then the two digit month codes, the final six digits are the serial identifier.
NU 14 06
000001
Serial identifier
Month
Year
Series name
NU 15 0 H
A
2
Design change number
A=Air Cooled W=Water Cooled
H=Half Cube; F=Full Cube
Power
0 = 220V 50Hz;
24h Ice Capacity
(21
Air/10 ℃ Water)
*
=
Series Name
Page 5
NUUndercounterIceMakerUserManual Summary
B3
Summary
The NU100/150/220/300 commercial ice maker in this manual is electronically controlled; it is equipped with an advanced and unique electronic control system, which can control the
operation of the ice maker automatically. When the storage bin is full of ice, the ice maker will stop working automatically and restart working again when the bin is no longer full.
Model Item
NU100 NU150 NU220 NU300
Capacity (24 hours)
[kg]
45 68 100 132
Power
[V/Hz/ ph]
220/50/
1
220/50/1
220/50/1 220/50/1
(Size)
(width) mm
600 600 650 650
(depth) mm
610 610 690 690
(height with short foot) (height with high foot)
mm
770 875
770 875
870 976
898
1004
Power cord [Ø mm2]
1.5 1.5 1.5 1.5
Power input # [W]
900 1000 1200 1500
Power consumption
[KWh/100lbs]
8 5.6 5.9 6.5
Power consumption
[KWh/100lbs]
12.6 8.5 8.5 9
Water consumption
[Gal/100lbs]
32 20 19 20
Water consumption
[Gal/100lbs]
32 20 19 20
Net weight [kg]
50 50 62 65
Cooling type
Air Air
Air Air
Refrigerant
R404a R404a R404a R404a
Charge
320 g 320 g 360 g 420g
# Maximum working condition At 21℃ (70℉) ambient temperature/10 (50) water temperature At 32℃ (90℉) ambient temperature/21 (70) water temperature
Notes: The manufacture reserves the right to change the model or specifications of the product without further notice.
Page 6
NUUndercounterIceMakerUserManual Summary
B4
Safety instruction
In order to ensure the machine works normally for a long time, before installation, please read the manual carefully and follow it strictly. The manufacturer is not responsible for any damage or bodily injury due to ignoring the safety instructions. If there is any doubt, please contact the local dealer.
Installation requirements
Please consider the following items in determining the installation location: Power source: the power switch for the ice
maker should be easily reachable, be sure that the power supply is reliably grounded.
Water supply: the water supply switch
should be easily reachable.
Water drain: be sure that the drain pipe
extending from the unit has a minimum 3 cm drop per meter.
In order to reach its high performance and ensure durability, please pay attention to the following items: The water temperature should be between
5 to 35.
The water pressure should be between 1
bar to 5 bar.
The power supply should be accordance
with the requirements on the nameplate.
The fuse of the power supply switch should
be a bipolar fuse. The gap between the bipolar should be more than 3mm.
The working ambient temperature should
be between 10 to 40.
For the required ventilation, the distance
between the machine and the wall on the sides and back should be more than 150 mm.
Be sure the machine is leveled correctly.  Don’t hang curtains or pile goods around
the machine to avoid overheating caused by bad ventilation, be sure there is no heat source (such as a stove, oven, etc.) around the machine and the working environment of the ice maker should not be overly humid
Note
In order to avoid any hygiene and health safety issues, the water for making ice should be potable. If needed, please install a water filter or water processor.
Page 7
NUUndercounterIceMakerUserManual Size
B5
NU100/150 Size
With Short Foot With High Foot
Page 8
NUUndercounterIceMakerUserManual Size
B6
NU220 Size
Page 9
NUUndercounterIceMakerUserManual Size
B7
NU300 Size
Page 10
NUUndercounterIceMakerUserManual Installation
B8
Installation
Installation steps:
Be sure the ice maker is level (level the
machine with the supplied legs in the storage bin)
Connect the water supply with the supplied
pipe.
Set the supplied water drain pipe on the
drain outlet; be sure there is a minimum 3 cm drop per meter.
Turn on the water supply switch.  Plug the power source plug into the socket.  Press the power switch button to ‘on’
position.
(Installation chart)
Air Outlet
Air Inlet
1040
Important
The ice maker should be installed by an authorized maintenance personnel.
Page 11
NUUndercounterIceMakerUserManual HowtheIceMakerWorks
B9
How the ice maker works
For the NU100/150/220/300 ice maker, the water for making ice is pumped into the spray bar by a water pump. After flowing out of the holes of the spray bar, then it will flow over the surface of the evaporator plate with a constant and even speed. On the evaporator plate, some of the water will turn into ice; the remaining water will flow into to the water trough by gravity and will be re-circulated by the water pump.
Freezing Cycle
The refrigerant gas discharged from the compressor goes into the condenser, where it is cooled and condensed into a liquid. The liquid will flow into the drier filter and then it will pass through the expansion valve. After that, the pressure and temperature of the refrigerant liquid will get much lower.
The refrigerant starts evaporating when it gets into the serpentine pipes on the back of the evaporator plate and cools the water flowing over the front of the evaporator plate.
The refrigerant evaporates in the evaporator; finally, the liquid changes into vapor and then it will be pumped into the compressor where the cycle starts again.
The 30 seconds before the freezing cycle starts is the pre-cooling period, in this period, the compressor is working, water pump is not, the fan is working (controlled by the temperature sensor on the condenser) and water inlet valve is working (controlled by the water-level sensor in the water trough).
The freezing cycle is controlled by the ice thickness sensor, as long as the sensor touches the ice for 30 consecutive seconds, the ice thickness has reached the set point. Then, the freezing cycle ends. The total length of freezing cycle depends on the ambient temperature and ice thickness setting.
Defrosting cycle
As soon as the controller detects the ice thickness has reached the set point, the machine will go into the defrosting cycle.
Hot refrigerant gas discharged from the compressor directly flows into the serpentine pipes of the evaporator, which bypasses the defrost valve.
The refrigerant circulating in the serpentine pipes heats the evaporator plate, which will cause the ice cubes to melt. The ice cubes will separate from the evaporator plate, then fall off and go into the ice chute by gravity, finally going into the storage bin.
When the ice has been harvested, the defrost cycle will end. Then, the hot gas valve and drain valve close (according to the PC board setting); and the unit goes into its new ice making cycle.
Page 12
NUUndercounterIceMakerUserManual GeneralOperatingInstruction
B10
General Operating Instruction
Turn on the machine
After the power is switched on, with the three minute water cleaning procedure ends, the ice maker will enter into the ice making cycle automatically; after 20 to 25 minutes, the first batch of ice will fall into the storage bin.
Before the first ice making cycle, be sure to sanitize the interior of the storage bin with sanitizer, then rinse it with clean water.
Stop the machine
There are two buttons on the NU front panel, the switch on right side is the power switch with which can switch off the power after you press the button.
Power Switch Panel
Or you can stop the ice maker by cutting off the circuit breaker.
Ice thickness adjustment
The ice thickness has been adjusted to the optimal level before it was shipped out, if you find that the ice is irregular in your use, you can check whether the ice thickness sensor is too close or too far from the evaporator plate, if needed, adjusts the screw on the sensor properly to achieve the suitable thickness.
Ice thickness sensor
The buttons on the front panel
(see Fig. Power Switch Panel)
There are two switches on the NU front panel: the right green switch is the power switch, the red switch is the cleaning switch.
The lamps on the control box
BMLX—Ice full ZBLX—Freezing TBLX—Defrosting SWLX—Water Supply R1LX—Water Shortage Alarm
R2LX—High Temperature
Alarm CLLX—Cleaning CLEAN—Clean button MODE—Mode Button
Control Box Panel
Buttons Instruction
Mode Button Functions Press the button one time in order, then the machine enters the next step:
Power on - Water Supply – Pre-Cooling – Freezing - Defrosting - Ice Bin Full Detecting
The function of the cleaning button When the power switch is on, the clean button only activates in the first minute. Hold the clean button for five seconds, the ice maker will enter into the cleaning procedure automatically. With Scotsman special cleanser and sanitizer, the ice maker can be better cleaned and sanitized.
Alarm lamps failure description:
lamps State Failure Description
BMLX + R1LX On Ice chute failure ZBLX + R1LX On Ice making delayed more
than five times in a row R1LX + R2LX On Condenser sensor failure BMLX + R2LX On Ice thickness sensor
failure SWLX + R2LX On Water level sensor failure R1LX On Shortage of water R2LX On High temperature alarm R1LX + R2LX Blinks High pressure alarm TBLX Blinks Ice harvest delayed more
than three times in a row SWLX Slowly
Blinks
Water temperature sensor
failure
Warning:
Only authorized maintenance people are allowed to press the MODE button.
Note:
The machine running noise should be under 70dB.
Notes
If the room temperature is below 15 , the ice making cycle is shorter (about 10 to 15 minutes). If the room temperature is over 30 , the ice making cycle is longer (about 15 to 30 minutes).
Page 13
NUUndercounterIceMakerUserManual ScheduledMaintenance
B11
Scheduled Maintenance In order to prevent bacteria on the ice, please pay attention to the following items:
Don’t store any goods in the storage bin.  Keep the ice scoop clean.  There is an ice scoop holder designed for
holding ice scoop which is located on the right side of the bin.
Ice Scoop Holder
Keep the storage bin door closed.  When cleaning the floor around the ice
maker. Be sure to prevent the fan motor from sucking in dust.
In order to avoid any damage to the machine, please pay attention to the following items: Don’t cut off the water supply when the
machine is running.
Open or close the door of the storage bin
gently, slamming or hitting the door is prohibited.
In order to avoid bad ventilation or
worsening the sanitation, please don’t pile any goods on the top or around the machine.
Clean and maintenance
Clean or replace the air filter
The NU series air cooled ice makers are equipped with an air inlet filter. As the ice maker runs, dust will be sucked into the machine through the filter, thus excessive dust cuts down the air volume to be sucked in as well as the efficiency of the ice maker. In order to enable the ice maker to work efficiently, be sure to clean the air filter monthly.
If the filter is damaged, call the Scotsman service agent to replace it.
Air filter
Monthly inspection
If the ice cubes are abnormal, please take the spray bar down from over the evaporator; put it in warm water diluted with a neutral de-scaling solvent to wash its surface and spiracles, and then rinse it with clean water.
For ensuring that the ice maker is clean, please wipe the interior of the storage bin with a cleanser diluted in the lightly warm water, then sterilize it with liquid sanitizer, finally rinse it with clean water.
Use a soft cloth and cleanser specially made for stainless steel to clean the panels of the ice maker.
Cleaning and sanitizing the water system
The sanitation of the water system is very important; it needs to be washed at least twice a year, call an authorized service agent to do it.
We suggest you use the cleanser/sanitizer made specially for ice makers to deal with scale and mineral sediments
Automatically clean/rinse:
In the first minute after the power is turned on, press the ‘clean’ button on front panel and hold it for five seconds, then the ice maker enters into the ‘wash/rinse’ procedure automatically (the whole process will take about 40 minutes). During the process, the ‘CLLX’ light blinks quickly, at the end of the process, the ‘CLLX’ light blinks slowly, restart power or press the ‘MODE’ button and hold for more than five seconds, then the ice maker will enter into the normal ice making cycle.
Notes:
Don’t disassemble any fastened panels.  Call the authorized service agent to maintain and
clean your ice maker.
Be sure to lift the ice maker when you move the ice
maker to avoid damage to the supporting legs.
Don’t push or pull the ice maker.
Warning
Be sure to cut off the power and water supply
before cleaning or servicing the ice maker.
Keep your hands completely dry.
Page 14
NUUndercounterIceMakerUserManual ScheduledMaintenance
B12
Troubleshooting analysis (inspection items to do before calling the service provider)
Ice maker out of work (all the lamps are not on)
Whether the manual switch is ‘on’?  Whether the fuse in the fuse box has
blown?
Whether the power plug is plugged in?  Whether the power switch on the front
panel is “on”?
Low ice capacity or low efficiency
Whether the water supply switch has been
switched on?
Whether the water temperature or ambient
temperature is too high?
Whether there is heat source near the
machine or bad ventilation around the machine?
Ice cube shape is poor
Whether the water supply is sufficient?  Whether the air filter is blocked?  Whether some spiracles on the spray bar
are blocked?
Important
The machine should be maintained by authorized
maintenance people.
If a wire is damaged, in order to avoid danger, call
authorized maintenance people to replace it.
Page 15
NUUndercounterIceMakerUserManual TroubleshootingTable
B13
Symptom Possible Cause Suggested Correction
Unit does not run
Abnormal power supply Check the power supply voltage, if no voltage,
check the power line Check the power supply voltage, if it is low, contact the power company
The fuse on the PC board blew
Replace the fuse. If the fuse is breaks again, check the cause.
The machine stopped abnormally (such as high temperature protection)
Press the MODE key on the PC board to reset, the machine starts or starts automatically two hours later or unplug the power plug and plug it again three minutes later, the machine starts.
Bin full Adjust the position of the ice cubes in the storage
bin to let the ice chute reset and then start the machine
Abnormal water supply See the processing method for water-shortage
Compressor cycles intermittently
Low voltage Check circuit for overloading Non-condensable gas in system
Check the power supply voltage, if it is low, contact the power company
Purge the system and re-charge Compressor starting device has loose wires
Check for loose wires in the starting device
Mechanical problem Replace compressor
Cubes too small
Ice making cycle too short Check the distance between the ice thickness
sensor and the evaporator plate Expansion valve partially blocked
Check the expansion valve, if damaged, replace
it Moisture in the system Purge the system and re-charge Shortage of water See the processing method for water-shortage Shortage of refrigerant
Check for leaks in the refrigeration system and
recharge
Cloudy ice
Shortage of water See the processing method for water- shortage Dirty water supply Use water softener or a water filter Accumulated impurities Cleaning according to the procedure Water temperature sensor failure
Replace the water temperature sensor
Shortage of water
Water spilling out through ice chute
Tighten the screws on the clamping plate of the
PVC pipe to reduce the water flow
Water inlet solenoid valve not opening
Check, if damaged, replace it
Water leak in water tank
Check for the leaking points and repair them.
If necessary, replace it.
Water inlet valve blocked Replace the water inlet valve Water drain valve leaking Check, if damaged, replace it
Page 16
NUUndercounterIceMakerUserManual TroubleshootingTable
B14
Symptom Possible Cause Suggested Correction
Irregular cube sizes and some cloudy cubes
Spray bar blocked Clean the spray bar
Shortage of water
See the processing method for
water-shortage Machine not level Level the machine as required Water temperature sensor failure Replace the water temperature sensor
Decreased ice capacity
Inefficient compressor Replace the compressor Water valve leak Check, if damaged, replace it Spray pipe blocked Check, if blocked, clean it. Non-condensable gas in system Vacuum and re-charge Bad ventilation Improve ventilation or put the machine
in a good ventilation place Too much dust on air filter Clean the air filter, if needed, replace it. Expansion valve partially blocked Check, if damaged, replace it Defrost valve leaking Change charged volume, release
slowly Refrigerant over charge Shortage of refrigerant
Vacuum and re-charge according to the
nameplate Discharge pressure too high or too low
Check for the cause of the incorrect
discharge pressure
Defrost valve blocked or not open
Check, if damaged, replace it
Unit doesn’t defrost or no ice
PC board failure
Check, if damaged, replace it
Defrost valve not opening Check, if damaged, replace it Water inlet solenoid valve not opening
Check, if damaged, replace it
Incorrect discharge pressure
Inoperative condenser sensor Check, if damaged, replace it
Too much or too little refrigerant, or non-refrigerant gas was charged
Check whether the refrigeration system
is leaking
Vacuum and re-charge according to the
nameplate and the requirements from
Scotsman Inoperative PC board Check, if damaged, replace it
Excessive water at unit base
Water system leak
Check for leaking points and repair
them. If necessary, replace it.
Page 17
B15
WARRANTY CARD
Brand Model Serial No.
Name Dealer
Address Date of Purchase
Notes Please keep this card for warranty protection of your system.
WARRANTY CARD (DUPLICATE)
Brand Model Serial No.
Name Dealer
Address Date of Purchase
Notes Please return this card to factory for warranty protection.
Customer Signature:
Page 18
Notes:
Page 19
Page 20
EUROPE, MIDDLE EAST & AFRICA ASIA PACIFIC
Scotsman Ice Systems (Shanghai) Co., Ltd.
Scotsman Ice s.r.l. Via Lainate 31 20020 Pogliano Milanese (MI) – ITALY www.scotsman-ice.it - info@scotsman-ice.it Tel. +39 02 93960350 - Fax +39 02 93540449
Address Room 2505, Building 2, No 20 Xuhong Middle Rd, Shanghai, China. 200235 Phone0086-21-61313200
Fax0086-21-61313330 Hotline0086-4006300076 E-Mail: sales@scotsman-china.com Websitewww.scotsman-china.com
Scotsman Industries Singapore Pte Ltd 140 Paya Lebar Road Singapore 409015 www.scotsman-ice.it scotsman@scotsman.com.sg Tel. +65 6738 5393 - Fax +65 6738 1959
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