Scotsman NME1850 Operator’s Manual

INTRODUCTION
NME1850 & FME2400
Page 1
To the owner or user: The service manual you are reading is intended to provide you, and the maintenance or service technician, with the information needed to install, start up, clean, maintain, and service this ice system.
This product contains 2 separate ice making systems in one cabinet.
Installation
For the Installer
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Storage Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
For the Plumber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
For the Electrician . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Final Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Component Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electrical Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Maintenance and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Service Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Removal and Replacement
Reservoir and Bin Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Bearing and Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Auger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Water Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Gear motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Fan Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Refrigeration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Electronic Tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Parts lists and wiring diagrams are in the center of this manual, printed on yellow paper.
This manual was printed on recycled paper. Keep it for future reference.
Note the Warning symbol where it appears, it marks a possible hazard.
January 1994
FOR THE INSTALLER
NME1850 & FME2400
Page 2
The FME2400 and the NME1850 are designed to fit the following Scotsman storage bins:
B90 and extensions
(with bin top KBT18)
BH800 no bin top required. BH900 using bin top KBT14. BH1360, no bin top required.
When installing a new system, check to be sure that you have everything you need before beginning:
Correct Bin Correct Ice Machine Correct Bin Top (if required)
All kits, legs, and information
required for the specific job.
Note: Allow 6" behind and
6" above the unit for air
circulation, utility
connections, and service.
BACK VIEW
Condenser Inlet (W/C):
3/8" FPT
5.25"
9.5" 3"
TOP VIEW
Ice Chute
2.64" x 6.2"
14.9"
15.8"
18.74"
18.9"
Electrical Inlet
Water Inlet 3/8" Flare
Drain 3/4" FPT
Condenser Drain (W/C):
1/2" FPT
6"
18.28"
The normal finish for the ice machine is enamel-sandalwood. A stainless steel panel kit,
SPECIFICATIONS : ICE MAKER
Model Dimensions
(w/o Bin)
Basic Electrical
Ice Type Condenser
Type
W x D x H FME2400AE-32A 42" x 24" x 27" 208-320/60/1 Flake Air FME2400WE-32A 42" x 24" x 27" 208-320/60/1 Flake Water FME2400AE-3A 42" x 24" x 27" 208-230/60/3 Flake Air FME2400WE-3A 42" x 24" x 27" 208-230/60/3 Flake Water NME1850AE-32A 42" x 24" x 27" 208-320/60/1 Nugget Air NME1850WE-32A 42" x 24" x 27" 208-320/60/1 Nugget Water NME1850AE-3A 42" x 24" x 27" 208-230/60/3 Nugget Air NME1850WE-3A 42" x 24" x 27" 208-230/60/3 Nugget Water
34.84"
13.84"
Refrigerant Charge* Air Cooled 30 oz.
R-404A
Water Cooled
* Per system. Always go by the nameplate.
24 oz. R-404A
January 1994
FOR THE INSTALLER: Environmental Limitations
NME1850 & FME2400
Page 3
Installation Limitations:
This ice system is designed to be installed indoors, in a controlled environment:
Min Max Air Temperature 50 Water Temperature 40 Water Pressure 20 PSI 80 PSI Voltage -5% +10% (Compared to the nameplate)
Operating the machine outside of the limitations is misuse and can void the warranty.
Water Limitations:
An ice machine is a food manufacturing plant; it takes a raw material, water, and turns it into a food product, ice. The purity of the water is very important in obtaining pure ice and in maximizing product life. This is not intended as a complete resource for water related questions, but it does offer these general recommendations:
1. Check with a water treatment specialist for a water test, and recommendations regarding filters and treatment.
2. In most cases, the water used to make ice should be filtered or treated, depending upon the water. There is no one type of water filter that will be effective in all situations. That is why a water test is important.
0
F 1000F
0
F 1000F
Scotsman Ice Systems are designed and manufactured with the highest regard for safety and performance. They meet or exceed the standards of UL, NSF, and CUL.
Scotsman assumes no liability or responsibility of any kind for products manufactured by Scotsman that have been altered in any way, including the use of any part and/or other components not specifically approved by Scotsman.
Scotsman reserves the right to make design changes and/or improvements at any time. Specifications and design are subject to change without notice.
1.25"
January 1994
Typical Storage Bin - B90
21.12"
Drain
3/4" FPT
FOR THE INSTALLER
NME1850 & FME2400
Page 4
Typical Storage Bin with Extension and Bin Top
Location:
After uncrating and inspection, the unit is ready for installation. It is important that the machine be installed in a location where it has enough space around it to be accessible for service, and minimum of 6" be allowed at the back for air circulation on air cooled models. Try to avoid hot, dirty and crowded locations. Be sure that the location for the machine is within the limitations described on page 3.
Storage Bin:
Tip the storage bin on its back, using parts of the carton to protect the exterior finish. Install the legs into the threaded holes in the bottom of the bin. Turn the leg levelers all the way in preparation for leveling later. Return the bin to the upright position, remove paper covering the bin gasket.
Note: Do not push bin into position, but lift it there. Pushing a bin, especially one with ice in it, can cause damage to the legs and the leg mounts.
Install the appropriate bin top on the bin, according to the instructions for the bin top.
Ice Maker:
The machine is heavy, so the use of a mechanical lift is recommended for lifting the machine high enough to install on top of the bin. After the unit is placed on the bin, line it up so it is even with the back side. Secure the machine to the bin with the hardware provided with the machine.
Remove the front panel and remove any shipping blocks.
January 1994
FOR THE INSTALLER: Location
NME1850 & FME2400
Page 5
ALLOW ROOM
FOR AIR CIRCULATION AND SERVICE
ACCESS
DO NOT STACK ANYTHING IN
FRONT OF THE MACHINE(S)
January 1994
FOR THE PLUMBER
NME1850 & FME2400
Page 6
CONFORM TO ALL APPLICABLE CODES
Water Inlet
Air Cooled Models: The recommended water
supply is clean, cold water. Use 3/8" O.D. copper tubing, and connect to the single 3/8" male flare at the back of the cabinet. This connection supplies water to both ice making systems. Install a hand valve near the machine to control the water supply.
Water Treatment: In most areas, a water filter of some type will be useful. In areas where the water is highly concentrated with minerals the water should be tested by a water treatment specialist, and the recommendations of the specialist regarding filtration and/or treatment should be followed.
Water Cooled Models: A separate 3/8" O.D. copper line is recommended, with a separate hand valve to control it. It is connected to a single 3/8" FPT condenser inlet at the back of the cabinet. This connection supplies water to both water cooled condensers. The water pressure to all lines must always be above 20 psig, and below 80 psig.
Drains
Air Cooled Models: There is one 3/4" FPT drain
for both ice making systems at the back of the cabinet, the drain line is of the gravity type, and 1/4 inch per foot fall is an acceptable pitch for the drain tubing. There should be a vent at the highest point of the drain line, and the ideal drain receptacle would be a trapped and vented floor drain. Use only 3/4" rigid tubing.
Water Cooled Models : In addition to the above mentioned drain, a separate condenser drain must be installed. There is one drain for both ice making systems. Connect it to the 1/2" condenser drain connection at the back of the cabinet.
Storage Bin : A separate gravity type drain needs to be run, similar to the air cooled drain. Insulation of this drain line is recommended.
COMPLETE PLUMBING INSTALLATION, WATER
COOLED
AIR COOLED
MODELS
FIELD
SUPPLIED
HAND
VALVE
WATER
COOLED
HAND
VALVE
FILTER
WATER
FILTER
WATER
INLET
CONDENSER
INLET
CONDENSER
DRAIN
VENTED
DRAIN
VENTED
DRAIN
January 1994
FOR THE ELECTRICIAN
NME1850 & FME2400
Page 7
CONFORM TO ALL APPLICABLE CODES
The electrical power to the unit is supplied through the junction box at the rear of the machine.
Check the nameplate (located on the back panel) for the voltage requirements, and for the minimum circuit ampacity. The machine requires a solid chassis to earth ground wire.
WATER COOLED
AIR COOLED
The ice maker should be connected to its own electrical circuit so it would be individually fused. Voltage variation must remain within design limitations, even under starting conditions.
All external wiring must conform to national, state, and local electrical codes. The use of a licensed electrician is required to perform the electrical installation.
POWER
SUPPLY
January 1994
FOR THE INSTALLER
NME1850 & FME2400
Page 8
Final Check List
1. Is the ice system installed indoors in a location where the air and water temperatures are controlled, and where they do not exceed the design limitations?
2. Is there an electrical service disconnect within sight of the installed machine? Has the voltage been checked, and compared to nameplate requirements?
3. Have all the plumbing connections been made and checked for leaks?
4. Has the machine and bin been leveled?
5. Is there a minimum of 6" clearance at the back of the machine for proper service access and air circulation?
6. Is the water pressure a minimum of 20 psig?
7. Has the machine been secured to the bin?
8. Is there clearance above the top of the machine for service access?
9. Is there a water shut off valve installed near the machine?
10. Have all of the shipping blocks been removed?
January 1994
START UP
NME1850 & FME2400
Page 9
Pre-Start Inspection
1. Remove the front and side service panels.
2. Check that the styrofoam shipping blocks have been removed.
The following procedure applies to each of the two separate ice making systems.
3. Inspect the interior of the machine for loose screws or wires. Check that no refrigerant lines are rubbing each other. Check that the fan blade turns freely (air cooled).
4. Check that the unit is installed correctly according to the final check list (page 8).
Start Up
1. Go through the prestart inspection.
2. Open the hand valve, observe that water enters the water reservoir, fills the tube from the reservoir to the evaporator, and then shuts off. Check for leaks.
3. Switch the master switch on. The electrical start up sequence is now on
automatic. A. There should be a short (15 second) delay
before the gear motor starts. B. After the gear motor starts, the compressor will
start.
The air cooled discharge pressure will depend upon air and water temperatures, but should be between 200 psig and 280 psig.
The water cooled discharge pressure should be constant at about 245 psig.
The above numbers are for new, clean machines, you can expect to see some values higher, and some lower between different units.
6. THERE ARE NO ADJUSTMENTS TO MAKE, so replace the panels.
7. Clean and/or sanitize the storage bin interior, wipe off the exterior with a clean, damp cloth.
4. On air cooled models, the condenser will begin to discharge warm air, on water cooled models, the water regulating valve will open, and warm water will be discharged into the drain.
5. The unit should soon be making ice, if desired, the low side pressure of each system may be checked: it should be 33 psig + or - 2 PSIG.
The suction line temperature at the compressor is normally very cold, nearly to the point of frost up to the compressor body, but not on it.
January 1994
8. Give the owner/user the service manual, instruct him/her in the operation of the unit, and make sure they know who to call for service.
9. Fill out the manufacturers registration card, and mail it to Scotsman.
10. Fill out the field quality audit form, and mail it to the Scotsman factory.
COMPONENT DESCRIPTION
NME1850 & FME2400
Page 10
Control Box: Contains the electrical controls that
operate the machine. High Pressure Cut Out Switch : A manual reset
switch sensing the high side refrigeration pressure. It is set to shut the machine off if the discharge pressure should ever exceed 450 psig.
Evaporator: A vertical stainless steel tube, refrigerated, and water filled. In it there is a stainless steel auger.
Compressor: The refrigerant vapor pump. Reservoir: Float operated, it maintains the water
level in the evaporator at a constant level, it also contains the water level sensor.
Water Level Sensor: Senses if there is water in the reservoir to make ice out of. Will shut the machine off it there is none.
There are two of each of the above components in these machines.
Ice Discharge Chute : Directs the ice produced by the evaporator into the storage bin.
Ice Level Sensor: An electronic "eye", it senses the presence of ice in the bottom of the ice discharge chute. Operates to turn the ice machine on and off automatically as the level of ice in the bin changes.
Gear Motor: An oil filled, speed reduction gearbox, driving the auger.
Drain Tube : When uncapped and lowered, drains the evaporator.
Condenser: Air or water cooled, where the heat removed in ice making is discharged.
Expansion valve : The refrigerant metering device.
Condenser
Hi Pressure Cut
Outs
Expansion Valve
Reservoir
Drain Tube
Gearbox
Control Box
January 1994
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