Scotsman NDE750 Owner’s Manual

INTRODUCTION
NDE750
To the owner or user: The service manual you are reading is intended to provide you, and the maintenance or service technician with the information needed to install, start up, clean, maintain, and service this ice maker-dispenser.
The NDE750 is a combination nugget ice maker and countertop dispenser. A water station is standard.
The NDE750 ice making section is equipped with the following features: electronic controls for bin level and low water; thermostatic expansion valve; front service for most components; and R-404a (HP62) refrigerant. The ice dispensing section is a seamless plastic storage bin, with a stainless steel ice agitator at the bottom to sweep the ice into the dispensing chute.
Table of Contents
FOR THE INSTALLER: Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 2
FOR THE INSTALLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FOR THE PLUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
FOR THE ELECTRICIAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FOR THE INSTALLER: Final Check List . . . . . . . . . . . . . . . . . . . . . . . . 6
INITIAL START UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
COMPONENT DESCRIPTION: Control Box . . . . . . . . . . . . . . . . . . . . . . . 9
ELECTRICAL SEQUENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
OPERATION: Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
OPERATION: Refrigeration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
OPERATION: Ice Vending . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
CLEANING and SANITIZING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
MAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
MAINTENANCE AND CLEANING: Auger . . . . . . . . . . . . . . . . . . . . . . . . 17
SERVICE DIAGNOSIS: Condition - No Ice Being Produced . . . . . . . . . . . . . . 18
SERVICE DIAGNOSIS: Condition - Low Ice Production . . . . . . . . . . . . . . . . 21
SERVICE DIAGNOSIS: Condition - Poor or No Ice Dispensing . . . . . . . . . . . . . 22
REMOVAL AND REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
REMOVAL AND REPLACEMENT: Bearing And Breaker . . . . . . . . . . . . . . . . 24
REMOVAL AND REPLACEMENT: Water Seal . . . . . . . . . . . . . . . . . . . . . 26
TO REMOVE AND REPAIR THE GEARMOTOR ASSEMBLY . . . . . . . . . . . . . 28
REFRIGERATION SERVICE: HP62 . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
REFRIGERATION SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
This manual was printed on recycled paper. Keep it for future reference.
December 1993
Page 1
Note this symbol when it appears.
It marks a possible hazard.
NDE750
FOR THE INSTALLER: Specifications
This ice maker-dispenser is designed to be mounted on a machine stand, or a countertop. Before beginning the installation, check that all the materials and kits required are available at the installation location.
Scotsman Ice Systems are designed and manufactured with the highest regard for safety and performance. They m eet or exce ed t he standards of U.L., N.S.F., and C.S.A.
3/8" FPT
Cond.
Water Inlet
(W/C)
1/2" FPT
Cond. Drain
(W/C)
3/4 FPT
Drain
Scotsman assumes no liability or responsibility of any kind for pr od ucts man uf acture d by S cot s m a n that have been altered in any way, including the use of any pa r ts an d/or ot he r co m ponent s not speci fi cally approved by Scotsman.
Scots m an re ser ves the rig ht to mak e de s ign chang es and/or im provements at any time . Specif ications and designs are subject to change without notice.
BACK VIEW
Water Limitations:
An ice machine is a food manufacturing plant; it tak es in a raw material, water, and turns it into a food product, ice. Th e purity of the water is very important in obtaining pure ice and in maximizi ng product life.
General recommendations are:
Electrical Junction
Box
3/8" Flare
Water In let
1. Filter the water used to produc e ice.
2. Check with a water treatment specialist for a water test, and any recommendations regardin g
6.63"
12.5"
4.63"
filters and trea tment.
.75"
3/4" FPT
Drain
3.84"
2.63"
5.59"
17.59"
7.93"
SPECIFICATIONS
Model
Number
NDE750AE-1
NDE750WE-1
Dimensions
(w/o stand)
H" x W" X D"
45.74" x 35.18" x 29.26" same
Ice
Type
Nugget
same
Condenser
Type
Air
Water
Refrigerant
Charge
(R-404a)
32 ounces 22 ounces
Basic
Electrical
115/60/1
same
Minimum
Circuit
Ampacity+
18.1
16.5
+ Minimum C i r cui t Am pacit y is us ed to de termi ne wir e si z e and ty p e pe r National El e ctric Code . Optional kit: KPC750 adds disp ense portion control to units mfg. after 6/97.
May 1997
Page 2
Maximum
Fuse
Size
25 20
FOR THE INSTALLER
NDE750
Location
This ice system is designed to be installed indoors, in a controlled environment.
Minimum Maximum
0
Air Temp 50 Water Temp 40 Water Pressure 20 psi 80 psi Voltage 104 126 Operating the machine outside of the above
limitations, or outdoors, is potentially damaging to the machine; also it is misuse of the machine which may void the warranty.
Service Limitations
Do not install in a location where the top of the machine is within 6" of a fixed ceiling. Air cooled models require a minimum of 6 inches to the left and right of the machine for air circulation. It is important that the machine be installed in a location where it has enough space above and behind it for service.
After uncrating and inspection, the unit is ready for installation.
Machine Stand Installation
Tip the stand on its back and install the legs, return the stand to the upright position. Adjust leg levelers so that the stand does not “rock”.
Counter Top or Machine Stand Installation
The base of the icemaker-dispenser must be sealed to the object it rests upon. Food grade silastic sealant such as Scotsman part number 19-0529-01 is recommended.
Place a bead of the sealant on the machine stand or counter top to match the outside edge of the cabinet base and sink.
The icemaker-dispenser is heavy: use of a mechanical hoist is recommended to lift it to the height required to install it.
The DMS machine stand has holes in the top that match up with threaded holes in the base of the machine. Secure the machine stand to the base with 4 5/16" bolts.
F. 1000F.
0
F. 1000F.
In both counter top and machine stand installations, wipe off and neatly smooth any excess sealant. Level the machine stand and cabinet.
Unpack and install the sink brackets. Fit the sink assembly onto the two sink brackets, and press onto the bead of sealant. Wipe off and neatly smooth any excess sealant from under the sink edge. Connect the sink drain to the dispenser drain system.
Airflow
SEAL
ICEMAKER-
DISPENSER TO
THE COUNTER
TOP OR
MACHINE STAND
December 1993
Page 3
NDE750
FOR THE PLUMBER
CONFORM TO ALL APPLICABLE CODES
Water Inlet
Air Cooled Models: The recommended water
supply is clean, cold water. Use 3/8" O.D. copper tubing, connect to the 3/8" male flare at the back of the cabinet. Install a hand valve near the machine to control the water supply.
Water Treatment: In most areas, a water filter of some type will be useful. In areas where the water is highly concentrated with minerals the water should be tested by a water treatment specialist, and the recommendations of the specialist regarding filtration and/or treatment should be followed.
Water Cooled Models: A separate 3/8" O.D. copper line is recommended, with a separate hand valve to control it. It is connected to a 3/8" FPT condenser inlet at the back of the cabinet. The water pressure to all lines must always be above 20 psig, and below 120 psig.
INLET WATER
Drains
Air Cooled Models: There is one 3/4" FPT drain
WATER COOLED
CONDENSER
WATER INLET
CONDENSER
DRAIN
at the back of the cabinet, the drain line is of the gravity type, and 1/4 inch per foot fall is an acceptable pitch for the drain tubing. There should be a vent at the highest point of the drain line, and the ideal drain receptacle would be a trapped and vented floor drain. Use only 3/4" rigid tubing.
Water Cooled Models: In addition to the above mentioned drain, a separate condenser drain must be installed. Connect it to the 1/2" condenser drain connection at the back of the cabinet.
VENTED
DRAIN
OPTIONAL
WATER
FILTER
SHUT OFF VALVE
FLOOR DRAIN
December 1993
Page 4
FOR THE ELECTRICIAN
CONFORM TO ALL APPLICABLE CODES
The electrical power to the unit is supplied through the junction box at the rear of the machine.
Check the nameplate (located on the back panel) for the voltage requirements, and for the minimum circuit ampacity. The machine requires a solid chassis to earth ground wire.
The ice maker should be connected to its own electrical circuit so it would be individually fused. Voltage variation must remain within design limitations, even under starting conditions.
All external wiring must conform to national, state, and local electrical codes. The use of a licensed electrician is required to perform the electrical installation.
NDE750
POWER SUPPLY
ELECTRICAL
CONNECTION
December 1993
Page 5
NDE750
FOR THE INSTALLER: Final Check List
1. Is the icemaker-dispenser installed indoors, in a location where the air and water temperatures are controlled, and where they do not go beyond design limitations?
2. is there an electrical service disconnect within sight of the installed machine? Is the machine on a separate circuit? Has the voltage been checked and compared to nameplate requirements?
3. Have all of the plumbing connections been made and checked for leaks?
4. Has the machine been leveled?
5. Is there a minimum of 6 inches of clearance at the left and right sides of an air cooled machine?
ELECTRICAL?
LEVELED?
6. Is there a minimum of 6 inches of clearance at the top and back of the machine for service and utility connections?
7. Is there a water shut off valve installed near the machine?
8. Have all of the shipping blocks been removed?
WATER INLET?
DRAINS?
December 1993
Page 6
INITIAL START UP
Pre Start Inspection
1. Remove the two front panels.
2. Check that all shipping blocks have been removed.
3. Remove any and all packing tape (check inside the storage bin).
4. Inspect the interior of the machine for loose screws or wires. Check that no refrigerant lines are rubbing each other. Check that the fan blade on air cooled models turns freely.
5. Check that the machine is installed correctly according to the final check list.
Start Up
1. Go through the pre start inspection.
2. Open the water hand valve, observe that water enters the water reservoir, fills the tube from the reservoir to the evaporator and then shuts off. Check for leaks.
NDE750
7. Check ice dispensing by pushing in on the glass filler lever. Ice dispenses are portion controlled; by turning a knob, the length of time the unit dispenses when the glass filler lever is pushed (and the amount of ice dispensed) is adjusted.
3. Switch the master switch on. The electrical start up sequence is now on automatic:
A. There will be a short (15 second) delay before the gearmotor starts.
B. After the gearmotor starts, the compressor will start.
4. On air cooled models, warm air will begin to flow from the condenser. Water cooled models will begin to discharge warm water down the drain.
5. The unit should soon be making ice. If desired, the low side pressure may be checked: it should be 38 PSIG + or - 4 PSIG.
The air cooled discharge pressure will depend upon air and water temperatures, but should be between 200 PSIG and 300 PSIG.
Water cooled discharge pressure should be about 245 PSIG. If needed, adjust the water regulating valve.
The above numbers are for new, clean machines. Field values may be somewhat higher or lower.
6. There are no adjustments to make, so replace the panels.
8. Switch off the icemaker-dispenser, remove the top panel and the top of the ice storage bin. Sanitize the interior of the ice storage bin by wiping it with a mixture of 1 ounce of household bleach to 2 gallons of water, allow to air dry. Replace all covers and panels. Switch the icemaker-dispenser back on.
9. Give the owner/user the service manual, instruct him/her in the operation and maintenance requirements of the unit. Make sure they know who to call for service.
10. Fill out the Customer Evaluation and warranty Registration form, and mail it in to Scotsman.
December 1993
Page 7
NDE750
COMPONENT DESCRIPTION
ICE LEVEL SENSOR
EVAPORATO R
DRAIN
DRAIN
TUBE
TUBE
RESERVOIR
WATER
LEVEL
SENSOR
ICE STORAGE BIN
CONTROL BOX
GLASS FILLER
CONDENSER
HI
PRESSURE
CUT OUT
PORTION
CONTROL KNOB
PRESSURE
CUT OUT
Control Box:
LOW
Contains the electrical controls that
operate the mach ine.
High Pressure Cut Out Switch
: A manual reset switc h sensing the high s ide refrigerati on pr es s ur e. It is set to shut the machine off if the discharge pressu re s ho uld ever exceed 450 ps i g .
Evapo ra tor:
A vertical stainless steel tube, refrigerated, and water filled. In it there is a stainless steel auger.
Reservoir:
Float operated, it maintains the water level i n th e ev a po r at or at a c o nstant l ev el , it al s o contains the water level sensor.
Water Level Sensor:
Senses if there is water in the reservoir to make ice out of. Will shut the machin e off it th ere i s no ne .
Low Pressure Cut Out Switch:
A manual reset control that shuts off the ice machine when the low side pressure drops below a preset point, 0-4 psig.
Ice Leve l Se n so r :
An electronic “eye”, it senses the pres en ce of ice in th e bottom of the ic e discharge chute. Operates to turn the ice machine on and off automatically as the level of ice in the bin chan ges.
Drain Tube
: When un capped an d l owered, drai ns
the evap or ator.
Condenser:
Air or water c oo l ed , w he r e th e he at
remov ed in ic e m ak ing is dis charged.
Ice Storage Bin Assembly:
A plast i c lined, insulated cylinder that receives, stores and dispenses the ice. Fresh ice enters at the top, and when the bin is full enough the ice will be between the ice level sensors, and the icemaking will stop. Ice is dispensed through a chute at the bottom front when the agi tator assem bly sweeps the ice through the chute.
Glass Filler L e ve r:
Pushing in on this lever
causes the ice dispensing cycle to occur.
Portion Control Knob:
Turning this knob adjusts the length of tim e of dispense. No t standa rd af t er 6/97.
May 1997
Page 8
COMPONENT DESCRIPTION: Control Box
NDE750
Contactor:
connecting the comp res sor to the po w er s up ply .
Circuit Board:
through sensors and relays. The sensors are for ice level and water level. The relays are for the gear mot or (w ith a buil t i n ti m e delay to cle ar the evaporator of ice when the unit turns off) and for the compressor.
On/Off Switch : Transformer:
board.
Potent ia l Rel ay Portion Control Module:
time th e dispensi ng drive motor is on. The time is varied by adjusting the portion control knob.
Note: Portion control not standard on units mfg. after 6/97. May be added on with kit KPC 7 50.
A definite purpose con ta c t or
Controlling the ice machine
Manual co ntrol for th e m ac h i ne .
Supplies low voltage to the circuit
: The compressor start relay.
Controls the amoun t of
PORTION CONTROL
POTENTIA L R ELAY
TRANSFORMER
CIRCUIT BOARD
CONTACTOR
May 1997
Page 9
NDE750
COMPONENT DESCRIPTION
Evaporator: A refrigerated vertical tube filled with water and containing a water seal and auger.
Auger: A solid stainless steel double spiral auger, it pushes the ice crystals up to the top of the evaporator.
Water Seal: A two part "face" seal, the top half rotating with the auger, the bottom half stationary, the sealing action being where the two seal "faces" meet.
Ice Sweep: A plastic cap with "fingers". It revolves with the auger to "sweep" the ice into the ice chute.
Breaker: Where the ice is compressed and much of the extra water is squeezed out of it before it is discharged into the bin.
ICE CHUTE
Motor: A split phase motor that drives the gear
reducer. Thrust Bearing: As the ice is pushed up the
evaporator, the auger is thrust down, and pressure from the auger thrust is taken up by this bearing.
ICE SWEEP
BEARING
BREAKER
AUGER
WATER SEAL
WATER INLET
GEAR MOTOR
EVAPORATOR
December 1993
Page 10
Loading...
+ 22 hidden pages