Scotsman NB1322 Installation Manual

Installation and User's Manual for Modular Flaked & Nugget Ice Machines
Models FB1222, NB0622, NB0922 and NB1322
NB0622, NB0922, FB1222, NB1322 Installation and Use
Introduction
This ice machine is the result of years of experience with flaked and nugget ice machines. The latest in electronics has been coupled with the time tested Scotsman flaked ice system to provide reliable ice making and the features needed by customers. The features include easily accessible air filters, simple conductivity water level sensing, evaporator clearing at shut down, photo-eye sensing bin control and the ability to add options.
Table of Contents
Installation: ........................................... Page 2
Location: ............................................ Page 3
NB0622 Cabinet Layout ..................................... Page 4
NB0922, FB1222, NB1322 Cabinet Layout ........................... Page 5
Unpacking & Install Prep .................................... Page 6
Water Supply and Drains .................................... Page 7
Electrical - All Models ...................................... Page 8
Final Check List ......................................... Page 9
Initial Start Up and Maintenance ................................ Page 10
Maintenance: Scale Removal and Sanitation .......................... Page 11
Maintenance: Check Top Bearing ............................... Page 12
Bearing Service ......................................... Page 13
Maintenance: Sensors ..................................... Page 14
What to do before calling for service .............................. Page 15
This user and installation manual is organized in three main sections: installation, operation, and maintenance.
August 2011
Page 1
NB0622, NB0922, FB1222, NB1322 Installation and Use
Installation:
This machine is designed to be used indoors, in a controlled environment. Operation outside the limits listed here will void the warranty.
Air temperature limits
Minimum Maximum
o
Ice maker 50
Remote condenser
F. 100oF.
o
-20
F. 120oF.
Water temperature limits
Minimum Maximum
o
All models 40
F. 100oF.
Water pressure limits (potable)
Minimum Maximum
All models 20 psi 80 psi
The quality of the water supplied to the ice machine will have an impact on the time between cleanings and ultimately on the life of the product. Water can contain impurities either in suspension or in solution. Suspended solids can be filtered out. In solution or dissolved solids cannot be filtered, they must be diluted or treated. Water filters are recommended to remove suspended solids. Some filters have treatment in them for suspended solids.
Check with a water treatment service for a recommendation.
RO water. This machine can be supplied with Reverse Osmosis water, but the water conductivity must be no less than 10 microSiemens/cm.
Potential for Airborne Contamination
Installing an ice machine near a source of yeast or similar material can result in the need for more frequent sanitation cleanings due to the tendency of these materials to contaminate the machine.
Water pressure limit to water cooled condenser is 150 PSI
Voltage limits
Minimum Maximum
115 volt 104 126
208-230 60 Hz 198 253
Minimum conductivity (RO water)
10 microSiemens / CM
Water Quality (ice making circuit)
Potable
Most water filters remove chlorine from the water supply to the machine which contributes to this situation. Testing has shown that using a filter that does not remove chlorine, such as the Scotsman Aqua Patrol, will greatly improve this situation.
Warranty Information
The warranty statement for this product is provided separately from this manual. Refer to it for applicable coverage. In general warranty covers defects in material or workmanship. It does not cover maintenance, corrections to installations, or situations when the machine is operated in circumstances that exceed the limitations printed above.
August 2011
Page 2
NB0622, NB0922, FB1222, NB1322 Installation and Use
Location:
While the machine will operate satisfactorily within the listed air and water temperature limits, it will produce more ice when those temperatures are nearer the lower limits. Avoid locations that are hot, dusty, greasy or confined. Air cooled models need plenty of room air to breathe. Air cooled models must have at least six inches of space at the back for air discharge; however, more space will allow better performance.
Airflow
Air flows into the front of the cabinet and out the back. The air filters are on the outside of the front panel and are easily removed for cleaning.
Bin compatibility
All models have the same footprint: 22 inches wide by 24 inches deep. Confirm available space when replacing a prior model.
Bin & adapter list:
B222S or B322S – no adapter needed
B330P or B530P or B530S – Use KBT27
B842S – KBT39
B948S – KBT38 for single unit
B948S – KBT38-2X for two units side by side
BH1100, BH1300 and BH1600 upright bins
include filler panels to accommodate a 22 inch wide ice machine. No adapter is needed.
BH900: Use baffle kit KBBF1 for these models.
Dispenser compatibility
Airflow
Options
Side air flow kits KPFSA223 or KPFSA227 are available for air cooled models. A filter kit for the remote condenser is KERCF
Ice is made until it fills the bin enough to either block an infrared light beam inside the base of the machine or reflect ultrasonic waves to a sensor in the base.
Additionally the control system includes an information panel which is visible when the front panel is removed.
Only nugget ice models may be used with ice dispensers. Flaked ice is not dispensable.
ID150 – use KBT42 and KDIL-PN-150, includes KVS, KNUGDIV and R629088514
ID200 – use KBT43 and KNUGDIV and KVS
ID250 – use KBT43 and KNUGDIV and KVS
See sales literature for other brand model ice and beverage dispenser applications.
Other Bins & Applications:
Note the drop zone and ultrasonic sensor locations in the illustrations on the next pages.
Scotsman ice systems are designed and manufactured with the highest regard for safety and performance. Scotsman assumes no liability of responsibility of any kind for products manufactured by Scotsman that have been altered in any way, including the use of any part and/or other components not specifically approved by Scotsman.
Scotsman reserves the right to make design changes and/or improvements at any time. Specifications and design are subject to change without notice.
August 2011
Page 3
NB0622, NB0922, FB1222, NB1322
24.00 REF.
61
22.00 REF.
55.9
2.92
7.4
6.48
16.5
2.81
7.1
4.30
10.9
16.50
41.9
12.50
31.8
ICE DROP OPENING
PLAN VIEW
ULTRA SONIC BIN LEVEL SENSOR OPTIONAL
12.40
31.5
2.68
6.8
1.59
4
14.65
37.2
2.17
5.5
AIR COOLED
BACK VIEW
3/4" FPT DRAIN
.88 DIA. ELECTRICAL ACCESS
3/8" FLARE MACHINE WATER INLET
22.00
55.9
23.00
[58.5]
22.89
58.1
FRONT VIEW
LOUVER AND REMOVABLE FILTER A/C UNITS ONLY
24.00
61
.92
[2.4]
LEFT SIDE VIEW
Installation and Use
NB0622 Cabinet Layout
Note: Bin Top Cut-outs for drop zone should include ultrasonic sensor location
[cm}
In
August 2011
Page 4
NB0622, NB0922, FB1222, NB1322
24.00 REF.
61
22.00 REF.
55.9
2.92
7.4
6.48
16.5
2.81
7.1
4.30
10.9
16.50
41.9
12.50
31.8
ULTRA SONIC BIN LEVEL SENSOR OPTIONAL
PLAN VIEW
ICE DROP OPENING
13.39
34
2.67
6.8
18.64
47.3
1.59
4
AIR COOLED
BACK VIEW
3/8" FLARE MACHINE WATER INLET
.88 DIA. ELECTRICAL ACCESS
3/4" FPT DRAIN
27.00
[68.6]
22.00
55.9
22.89
58.1
FRONT VIEW
LOUVER AND REMOVABLE FILTER A/C UNITS ONLY
24.00
61
.92
2.3
LEFT SIDE VIEW
Installation and Use
NB0922, FB1222, NB1322 Cabinet Layout
Note: Bin Top Cut-outs for drop zone should include ultrasonic sensor location
[cm}
In
August 2011
Page 5
NB0622, NB0922, FB1222, NB1322 Installation and Use
Unpacking & Install Prep
Remove the carton from the skid. Check for hidden freight damage, notify the carrier immediately if any is found. Retain the carton for the carrier’s inspection.
The machine is not bolted to the skid. If strapped remove the strap.
Place on Bin or Dispenser
If reusing an existing bin, be sure that the bin is in good shape and that the gasket tape on the top is not torn up. Water leaks, not covered by warranty, could result from a poor sealing surface.
Install the correct adapter, following the directions supplied with that adapter.
Hoist the machine onto the adapter.
Note: The machine is heavy! Use of a mechanical lift is recommended.
Position the machine on the bin or adapter. Secure with straps from the hardware bag packed with the machine, or those supplied with the adapter.
Panel Removal
1. Locate and loosen the two screws at the front edge of the top panel.
2. Pull the front panel out at the top until it clears the top panel.
3. Lift the front panel up and off the machine.
Remove any plastic covering the stainless steel panels.
Note: The standard machine set up includes visible on and off switches. Those can be covered up by changing the bezel in the front panel’s trim strip. A cover-up bezel is included with the hardware bag.
Remove any packaging, such as tape or foam blocks, that may be near the gear reducer or ice chute.
Level the bin and ice machine front to back and left to right by using the bin leg levelers.
4. Remove two screws at the front of the top panel. Lift up the front of the top panel, push the top panel back an inch, then lift to remove.
5. Locate and loosen the screw holding each side panel to the base. Left side panel also has a screw holding it to the control box.
6. Pull the side panel forward to release it from the back panel.
Button Switch Bezel
To change bezels: Remove the front panel, and refer to the instruction label on the inside of the front panel. Push snaps of standard bezel in and pull the bezel out of the front panel trim strip.
Locate other bezel. Push into the trim strip from the front until it snaps into place. Return the front panel to its original position and secure it to the cabinet
August 2011
Page 6
NB0622, NB0922, FB1222, NB1322 Installation and Use
Water Supply and Drains
The water supply for ice making must be cold, potable water. There is a single potable water connection on the back panel.
Backflow
The design of the float valve and reservoir prevents potable water backflow by means of a 1" air gap between the reservoir's maximum water level and the float valve water inlet orifice.
3
” male flare
8
Water Inlet
Drain Vent
Drain
There is one ¾” FPT condensate drain fitting at the back of the cabinet.
Attach Tubing
Connect the potable water supply to the potable water fitting,
3
” OD copper tubing or the equivalent
8
is recommended.
Water filtration is recommended. If there is an existing filter, change the cartridge.
Drains - use rigid tubing: Connect the drain tube to the condensate drain fitting. Vent the drain.
Do not Tee ice machine drains into the drain tube from the ice storage bin or dispenser. Back ups could contaminate and / or melt the ice in the bin or dispenser. Be sure to vent the bin drain.
Follow all local and national codes for tubing, traps and air gaps.
Condensate
Drain
Building Drain
Air Cooled Plumbing
August 2011
Page 7
NB0622, NB0922, FB1222, NB1322
Ground
Wire
Connection
Black
White Ground
Power
Supply
Wires
Install Strain Relief
Junction
Box
Cover
Installation and Use
Electrical - All Models
The machine does not include a power cord, one must be field supplied or the machine hard wired to the electrical power supply.
Connect electrical power to wires inside the junction box in the back of the cabinet. Use a strain relief and connect a ground wire to the ground
screw. The junction box for the power cord is on the back panel. See detail below.
Remote models power the condenser fan motor
from marked leads in the junction box. Refer to the dataplate on the machine for minimum circuit ampacity and determine the proper wire size for the application. The dataplate (on the back of
Do not use an extension cord. Follow all local and
national codes.
the cabinet) also includes the maximum fuse size.
Model
Dimensions w"xd"xh"
NB0622A-1 same 115/60/1 Air 18.3 25
NB0922A-32 22 x 24 x 27 208-230/60/1 Air 12.5 15
FB1222A-32 same 208-230/60/1 Air 12.5 15
NB1322A-32 same 208-230/60/1 Air 19.1 30
Voltage Volts/Hz/Phase
Condenser Type
Min Circ
Ampacity
Max Fuse Size or HACR
Type Circuit Breaker
Reference: Electrical Detail
August 2011
Page 8
NB0622, NB0922, FB1222, NB1322 Installation and Use
Final Check List
After connections:
1. Wash out the bin. If desired, the interior of the bin could be sanitized.
2. Locate the ice scoop (if supplied) and have it available for use when needed.
Final Check List:
1. Is the unit located indoors in a controlled environment?
2. Is the unit located where it can receive adequate cooling air?
3. Has the correct electrical power been supplied to the machine?
4. Have all the water supply connections been made?
5. Have all the drain connections been made?
6. Has the unit been leveled?
Control Operation
Use and Operation
Once started, the ice machine will automatically
make ice until the bin or dispenser is full of ice.
When ice level drops, the ice machine will resume
making ice.
Caution: Do not place anything on top of the ice
machine, including the ice scoop. Debris and
moisture from objects on top of the machine can
work their way into the cabinet and cause serious
damage. Damage caused by foreign material is not
covered by warranty.
Power
Status
No
Water
Time to
Clean
On
Off
7. Have all unpacking materials and tape been removed?
8. Has the protective covering on the exterior panels been removed?
9. Is the correct bezel installed in the trim strip?
10. Is the water pressure adequate?
11. Have the drain connections been checked for leaks?
12. Has the bin interior been wiped clean or sanitized?
13. Have any water filter cartridges been replaced?
14. Have all required kits and adapters been properly installed?
There are four indicator lights at the front of the
machine that provide information on the condition
of the machine.
Indicator Lights:
Power
Status
Water
De-scale & Sanitize
Note: If the De-Scale & Sanitize light is ON,
following the cleaning process will clear the light for
another cleaning time internal.
Two button switches are at the front – On and Off.
To switch the machine OFF, push and release the
Off button. The machine will shut off at the end of
the next cycle.
To switch the machine ON, push and release the
On button. The machine will go through a start up
process and then resume ice making.
August 2011
Page 9
NB0622, NB0922, FB1222, NB1322 Installation and Use
Initial Start Up and Maintenance
1. Turn the water supply on.
2. Switch the electrical power on. Confirm voltage
is correct for the model.
3. Push and release the On button. The machine
will start in about two minutes.
4. Soon after starting, air cooled models will begin
to blow warm air out the back of the cabinet After about 5 minutes, ice will begin to drop into the bin or dispenser.
5. Check the machine for unusual rattles. Tighten
any loose screws, be sure no wires are rubbing moving parts. Check for tubes that rub.
6. Fill out the warranty registration form and either
file it on line or mail it.
7. Notify the user of the maintenance
requirements and whom to call for service.
Maintenance
Top bearing check
time the scale is removed.
Maintenance:
1. Pull air filter(s) from panel.
2. Wash the dust and grease off the filter(s).
3. Return it(them) to their original position(s).
Do not operate the machine without the filter in
place except during cleaning.
Maintenance:
If the machine has been operated without a filter
the air cooled condenser fins will need to be
cleaned.
They are located under the fan blades. The
services of a refrigeration technician will be
required to clean the condenser.
: At least twice a year or every
Air filters
Air cooled condenser
This ice machine needs five types of maintenance:
Air cooled models need their air filters or condenser coils cleaned regularly.
All models need scale removed from the water system.
All models require regular sanitization.
All models require sensor cleaning.
All models require a top bearing check.
Maintenance Frequency:
Air filters greasy air, monthly.
Scale removal conditions it might be every 3 months. The yellow De-Scale & Sanitize light will switch on after a set period of time as a reminder. The default time period is 6 months of power up time.
Sanitizing often as needed to maintain a sanitary unit.
: At least twice a year, but in dusty or
. At least twice a year, in some water
: Every time the scale is removed or as
Maintenance:
The front and side panels are durable stainless
steel. Fingerprints, dust and grease will require
cleaning with a good quality stainless steel cleaner
Note: If using a sanitizer or a cleaner that contains
chlorine on the panels, after use be sure to wash
the panels with clean water to remove chlorine
residue.
Maintenance:
If the machine has been connected to water filters,
check the cartridges for the date they were
replaced or for the pressure on the gauge. Change
cartridges if they’ve been installed more than 6
months or if the pressure drops too much during
ice making.
Exterior Panels
Water filters
Sensor Cleaning
: Every time the scale is removed.
August 2011
Page 10
NB0622, NB0922, FB1222, NB1322
Disconnect
From Sensor
Tubing
Installation and Use
Maintenance: Scale Removal and Sanitation
Note: Following this procedure will reset the de-scale and sanitize light.
1. Remove front panel.
2. Push and release the Off button.
3. Remove ice from bin or dispenser.
4. Turn the water supply to the float valve OFF.
5. Drain the water and evaporator by
disconnecting the leg of the hose connected to the water sensor and draining it into the bin. Return the hose to its original position.
6. Remove the water reservoir cover.
7. Mix a solution of 8 ounces of Scotsman Clear
One Scale Remover and 3 quarts of 95-115 degree F. potable water.
Ice machine scale remover contains acids. Acids can cause burns. If concentrated cleaner comes in contact with skin, flush with water. If swallowed, do NOT induce vomiting. Give large amounts of water or milk. Call Physician immediately. Keep out of the reach of children.
8. Pour the scale remover solution into the
reservoir. Use a small cup for pouring.
9. Push and release the Clean button: the auger
drive motor and light are on, C is displayed and the De-scale light blinks. After 20 minutes the compressor will start.
Drain Water
the water sensor and draining it into the bin or a bucket. Return the hose to its original position. Discard or melt all ice made during the previous step.
13. To sanitize the water system, mix a locally approved sanitizing solution. An example of a sanitizing solution is mixing one ounce of liquid household bleach and two gallons of 95 – 115 degree F. water.
14. Pour the sanitizing solution into the reservoir.
15. Push and release the On button.
16. Switch the water supply to the ice machine on.
17. Operate the machine for 20 minutes.
18. Push and release the Off button.
19. Wash the reservoir cover in the remaining sanitizing solution.
20. Return the reservoir cover to its normal position.
10. Operate the machine and pour the scale remover into the reservoir until it is all gone. Keep the reservoir full. When all the scale remover solution has been used, turn the water supply back on. After 20 minutes of ice making the compressor and auger motor will shut off.
11. Turn the water supply to the ice machine OFF
12. Drain the water reservoir and evaporator by disconnecting the leg of the hose connected to
June 2010
21. Melt or discard all ice made during the sanitizing process.
22. Wash the inside of the ice storage bin with the sanitizing solution.
23. Push and release the On button.
24. Return the front panel to its original position and secure with the original screws.
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