Scotsman F1522A32, F0822W32, F0822W1, F0522W1, F1222W32 Installation Manual

...
Installation and User’s Manual for
Modular Flaked and Nugget Ice Machines
Prodigy Plus E Series Models
F0522, F0822, F1222, F1522, N0422, N0622,
N0922 and N1322
Air Cooled, Water Cooled and Remote Air Cooled
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522
E Series Air, Water or Remote User Manual
Introduction
This ice machine is the result of years of experience
with aked and nugget ice machines. The latest in
electronics has been coupled with the time tested
Scotsman aked ice system to provide reliable ice making and the features needed by customers. The features include easily accessible air lters, simple conductivity water level sensing, evaporator clearing
at shut down, photo-eye sensing bin control and the
ability to add options.
Contents
Installation: .....................................................................2
Location: ....................................................................... 3
N0422, F0522, N0622, F0822 Cabinet Layout .......................................... 4
N0922, F1222, N1322, F1522 Cabinet Layout .......................................... 5
Unpacking & Install Prep ........................................................... 6
Water - Air or Water Cooled ......................................................... 7
Electrical - All Models ............................................................. 8
Refrigeration - Remote Condenser Models ............................................. 9
Remote Condenser Location - Limits ................................................. 10
For The Installer: Remote Condenser ................................................. 11
Line Set Routing and Brazing (applies to remote units only) ............................... 12
Line Set Routing and Brazing ....................................................... 13
Water - Remote Models ............................................................ 14
Final Check List .................................................................. 15
Initial Start Up and Maintenance .....................................................16
Maintenance: Scale Removal and Sanitation ........................................... 17
Maintenance: Check Top Bearing .................................................... 18
Bearing Service .................................................................. 19
Maintenance: Sensors .............................................................20
Options ........................................................................ 21
What to do before calling for service .................................................. 22
Page 1
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522
E Series Air, Water or Remote User Manual

Installation:

This machine is designed to be used indoors, in a
controlled environment. Operation outside the limits listed here will void the warranty.
Air temperature limits
Minimum Maximum Ice maker 50oF. 100oF. Remote
condenser
Water temperature limits
All models 40oF. 100oF.
Water pressure limits (potable)
All models 20 psi 80 psi
Water pressure limit to water cooled condenser is 150 PSI
Voltage limits
115 volt 104 126 208-230 60 Hz 198 253
Minimum conductivity (RO water)
• 10 microSiemens / CM
Water Quality (ice making circuit)
• Potable
-20oF. 120oF.
Minimum Maximum
Minimum
Maximum
Minimum Maximum
The quality of the water supplied to the ice machine
will have an impact on the time between cleanings and ultimately on the life of the product. Water can contain impurities either in suspension or in solution. Suspended solids can be ltered out. In solution or dissolved solids cannot be ltered, they must be diluted or treated. Water lters are recommended to remove suspended solids. Some lters have treatment in them for dissolved solids.
Check with a water treatment service for a recommendation.
RO water. This machine can be supplied with Reverse Osmosis water, but the water conductivity must be no less than 10 microSiemens/cm.
Potential for Airborne Contamination
Installing an ice machine near a source of yeast or similar material can result in the need for more frequent sanitation cleanings due to the tendency of
these materials to contaminate the machine.
Most water lters remove chlorine from the water
supply to the machine which contributes to this
situation. Testing has shown that using a lter that does not remove chlorine, such as the Scotsman Aqua Patrol, will greatly improve this situation.
Warranty Information
The warranty statement for this product is provided separately from this manual. Refer to it for applicable coverage. In general warranty covers defects in material or workmanship. It does not cover
maintenance, corrections to installations, or situations when the machine is operated in circumstances that
exceed the limitations printed above.
January 2017
Page 2
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522
E Series Air, Water or Remote User Manual

Location:

While the machine will operate satisfactorily within the listed air and water temperature limits, it will produce more ice when those temperatures are nearer the
lower limits. Avoid locations that are hot, dusty, greasy or conned. Air cooled models need plenty of room air to breathe. Air cooled models must have at least
six inches of space at the back for air discharge;
however, more space will allow better performance.
Airow
Air ows into the front of the cabinet and out the back. The air lters are on the outside of the front panel and are easily removed for cleaning.
Bin compatibility
All models have the same footprint: 22 inches wide by 24 inches deep. Conrm available space when replacing a prior model.
Bin & adapter list:
• B322S – no adapter needed
B330P or B530P or B530S – Use KBT27
B842S – KBT39
B948S – KBT38 for single unit
B948S – KBT38-2X for two units side by side
• BH1100, BH1300 and BH1600 upright bins include
ller panels to accommodate a single 22 inch wide ice machine. No adapter is needed.
Dispenser compatibility
Only nugget ice models may be used with ice
dispensers. Flaked ice is not dispensable.
Airow
Options
Side air ow kits KPFSA223 or KPFSA227 are available for air cooled models. A lter kit for the remote condenser is KERCF
Ice is made until it lls the bin enough to block an infrared light beam inside the base of the machine. A eld installed kit is available to adjust the maintained ice level lower. The kit number is KVS.
The standard controller has excellent diagnostic capabilities and communicates to the user through the
AutoAlert light panel, seen through the front panel. Field installed kits are available that can log data and provide additional information when the front panel is removed. The kit numbers are KSBU and KSB-NU. See page 21.
ID150 – use KBT42 and KDIL-PN-150, includes KVS, KNUGDIV and R629088514
ID200 – use KBT43 and KNUGDIV and KVS
ID250 – use KBT43 and KNUGDIV and KVS
See sales literature for other brand model ice and
beverage dispenser applications.
Other Bins & Applications:
Note the drop zone and ultrasonic sensor locations in
the illustrations on the next pages.
Scotsman ice systems are designed and manufactured with the highest regard for safety
and performance. Scotsman assumes no liability of
responsibility of any kind for products manufactured
by Scotsman that have been altered in any way,
including the use of any part and/or other components
not specically approved by Scotsman.
Scotsman reserves the right to make design changes and/or improvements at any time. Specications and design are subject to change without notice.
January 2017
Page 3
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522
14.65
WATER
INLET
37.1
14.60
3/8" FLARE
WATER
INLET
3/4" FPT
DRAIN
E Series Air, Water or Remote User Manual

N0422, F0522, N0622, F0822 Cabinet Layout

Note: Bin Top
Cut-outs for
drop zone
31.8
12.50
55.9
22.00 REF.
should include
ultrasonic
sensor location
REMOTE COND.
DISCHARGE LINE
1/2" COPPER
BRAZE JOINT
OPENING
7.1
10.9
2.81
4.30
16.5
6.48
A/C UNITS ONLY
LOUVER AND
REMOVABLE FILTER
7.4
2.92
ICE DROP
PLAN VIEW
57.7
22.70
41.9
16.50
61
REF.
24.00
58.4
23.00
48.9
19.24
3/8" FLARE
MACHINE
WATER
INLET
55.9
2.3
22.00
FRONT VIEW
.90
REMOTE COND.
LIQUID LINE
3/8" COPPER
3/8" FPT
CONDENSER
WATER
.88 DIA.
ELECTRICAL
CONNECTION
61
2.68
24.00
LEFT SIDE VIEW
BACK VIEW
AIR COOLED
4
1.59
5.5
2.17
3/4" FPT
DRAIN
BACK VIEW
23.6
17.2
6.78
2.17
CONDENSER
DRAIN
49.1
19.31
2.17
9.28
BACK VIEW
WATER COOLED
REMOTE COOLED
.88 DIA.
ELECTRICAL
ACCESS
3/8" FLARE
MACHINE
37.2
31.5
6.8
12.40
4
1.59
6.8
2.68
4
3/4" FPT
DRAIN
44.6
1.59
5.5
1/2" FPT
17.55
5.5
BRAZE JOINT.
.88 DIA.
ELECTRICAL
CONNECTION
INLET
MACHINE
39.2
37.1
15.45
14.60
31.5
31.5
12.40
12.40
8.6
3.38
6.8
2.68
January 2017
Page 4
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522
3/8" FLARE
18.60
WATER
INLET
3/4" FPT
E Series Air, Water or Remote User Manual

N0922, F1222, N1322, F1522 Cabinet Layout

55.9
22.00
Note: Bin Top Cut-outs
for drop zone should
include ultrasonic
sensor location
REMOTE COND.
DISCHARGE LINE
1/2" COPPER
BRAZE JOINT
7.4
2.92
ULTRA SONIC
BIN LEVEL
SENSOR
OPTIONAL
31.8
12.50
ICE DROP
OPENING
REF.
PLAN VIEW
10.9
4.30
7.1
2.81
A/C UNITS ONLY
LOUVER AND
REMOVABLE FILTER
16.5
6.48
55.9
57.7
22.70
22.00
FRONT VIEW
61
REF.
24.00
68.6
27.00
53.9
21.24 3/8" FLARE
MACHINE
WATER
INLET
REMOTE COND.
LIQUID LINE
3/8" COPPER
.88 DIA.
.88 DIA.
ELECTRICAL
CONNECTION
BRAZE JOINT.
ELECTRICAL
CONNECTION
3/8" FPT
3/8" FLARE
MACHINE
CONDENSER
WATER
INLET
47.2
47.2
18.60
39.2
34
15.45
34
13.40
13.40
12.6
6.8
6.8
4.95
38.3
15.09
32
12.59
4
1.59
BACK VIEW
REMOTE COOLED
61
24.00
LEFT SIDE VIEW
2.68
5.5
2.17
1/2" FPT
CONDENSER
DRAIN
48.3
19.00 .88 DIA.
ELECTRICAL
ACCESS
44.6
17.56
4
1.59
BACK VIEW
WATER COOLED
2.68
DRAIN
5.5
2.17
MACHINE
WATER
INLET
47.4
18.65
34
13.40
4
1.59
BACK VIEW
AIR COOLED
6.8
2.68
3/4" FPT
DRAIN
January 2017
Page 5
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522
E Series Air, Water or Remote User Manual

Unpacking & Install Prep

Remove the carton from the skid. Check for hidden
freight damage, notify the carrier immediately if any is
found. Retain the carton for the carrier’s inspection.
The machine is not bolted to the skid. If strapped remove the strap.
Place on Bin or Dispenser
If reusing an existing bin, be sure that the bin is in good shape and that the gasket tape on the
top is not torn up. Water leaks, not covered by warranty, could result from a poor sealing surface. If
installing a remote or a remote low side, a new bin is recommended due to the high cost to the user of
replacing an old bin when a remote system is on top.
Install the correct adapter, following the directions
supplied with that adapter.
Hoist the machine onto the adapter.
Note: The machine is heavy! Use of a mechanical lift is recommended.
Panel Removal
Position the machine on the bin or adapter. Secure
with straps from the hardware bag packed with the
machine, or those supplied with the adapter.
Remove any plastic covering the stainless steel panels.
Remove any packaging, such as tape or foam blocks, that may be near the gear reducer or ice chute.
Level the bin and ice machine front to back and left to right by using the bin leg levelers.
1. Locate and loosen the two screws at the bottom of the front panel.
2. Pull the front panel out at the bottom until it clears.
3. Lower the front panel down and off the machine.
4. Remove two screws at the front of the top panel.
Lift up the front of the top panel, push the top panel
back an inch, then lift to remove.
5. Locate and loosen the screw holding each side panel to the base. Left side panel also has a screw holding it to the control box.
6. Pull the side panel forward to release it from the back panel.
Control Panel Door
The door can be moved to allow access to the on and off switches. To better limit switch access, a different door may be installed.
January 2017
Page 6
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522
E Series Air, Water or Remote User Manual

Water - Air or Water Cooled

The water supply for ice making must be cold, potable
water. There is a single 3 8” male are potable water connection on the back panel. Water cooled models also have a 3/8” FPT inlet connection for the water cooled condenser. Chilled water can also be used for this connection.
Backow
Water Inlet
Connection
The design of the oat valve and reservoir prevents potable water backow by means of a 1" air gap between the reservoir's maximum water level and the oat valve water inlet orice.
Drain
There is one ¾” FPT condensate drain tting at the back of the cabinet. Water cooled models also have a ½” FPT discharge drain connection on the back panel.
Attach Tubing
Connect the potable water supply to the potable water
tting, 3/8” OD copper tubing or the equivalent is recommended.
Water ltration is recommended. If there is an existing lter, change the cartridge.
Connect the water cooled water supply to the
condenser inlet.
Note: Do NOT lter water to the water cooled condenser circuit.
Drain
Connection
Condensate
Drain Tube
Building Drain
Air Cooled or Remote Plumbing
Condenser Inlet
Connection
Drains - use rigid tubing: Connect the drain tube to the
condensate drain tting. Vent the drain.
Connect the water cooled condenser drain tube to the
condenser outlet. Do not vent this drain.
Do not Tee ice machine drains into the drain tube
from the ice storage bin or dispenser. Back ups
could contaminate and / or melt the ice in the bin or
dispenser. Be sure to vent the bin drain.
Follow all local and national codes for tubing, traps
and air gaps.
January 2017
Page 7
Water Inlet
Connection
Drain
Connection
Condensate
Drain Tube
Condenser Drain Tube
Water Cooled Plumbing
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