Scotsman MC 16, MC 16 short, MF 56, MC 46, MF 66 Service Manual

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Page 1
MC 16/16 SHORT – MC 46
MF 56 –MF 66 - MF 86
MV 450 – MV 600
MV 800 - MV 1000
R
R
E
E
M
M
O
O
T
T
E
E
A
AII
R
R
C
C
O
O
O
O
L
L
E
E
D
D
C
C
O
O
N
N
D
D
E
E
N
N
S
S
E
E
R
R
SERVICE MANUAL
Page 2
HORIZONTAL INSTALLATION (RECOMMANDED)
450
622
383
A
A
BB
VERTICAL INSTALLATION
A
A
BB
314
408
180
1 FAN MOTOR 2 FAN MOTORS 3 FAN MOTORS A mm 560 1340 1980 B mm 439 1139 1779
REFRIGERANT CHARGE R404A - Gr
MC 16 MC 16 SHORT MC 46 MF 56 MF 66 MF 86 MV 450 MV 600 MV 800 MV 1000
880 740 1375 1200 2700 5700 1200 1300 3000 3000
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WEATHER PROOF AIR COOLED REMOTE CONDENSER
The remote condenser versions of Cubers and Flakers are similar to the air cooled standard versions with the only difference of the remote condenser and, on MC and MF series, of the Fan Speed Control used to supply power to the fan motor/s.
Technical specifications
1. Remote air cooled condenser fit on proper brackets for horizontal and vertical installation (MV series for vertical installation only).
Cooling capacity with ΔT 15K is 4,5 KW
on MC 16/16 SHORT, MC 46, MF 56, MV 450 and MV 600; 6,0 KW on MV 800 and MV 1000; 10,5 KW on MFE 61; 20,5 KW on MF 83.
2. Fan motor/s 220-240/50-60/1 - 135 Watts
- 0,6 Amps with IP 44 protection (against liquids and solids) and flow rate of 2150 m³/hr (2 motors on MF 66; 3 motors on MF 86).
3. On MC and MF series only, an Electronic Fan Speed Control set to 16 bar. On MV series a standard ON-OFF hi pressure control (15÷17 bars).
4. Pre-charged refrigerant lines of 10 meters length equipped with AEROQUIP quick connections.
5. Hi pressure safety control (manual reset type) set to 34 bar on MC and MF series (in place of the condenser temperature sensor) and to 30 bar on MV series.
6. Hi pressure control warning light.
Installation of the remote air cooled condenser and pre-charged refrigerant lines
A. Location considerations:
Select the best available place protected from dirt/dust.
The weather proof remote air cooled condenser can be installed indoor as well as outdoor and can operate under the most different conditions (rain, wing, snow, etc.)
Use the following formula for planning the location of the condenser and ice machine.
Location Limits – Condenser location must not exceed ANY of the following limits
Maximum vertical drop dd of 1 meter between the
icemaker and the remote condenser.
Maximum vertical rise rd of 3 meters.
Physical line set maximum length between icemaker and remote condenser is 10 meters.
Limit to max. one rise and one drop.
Limit the calculated distance (CD) as per the
Calculation formula to 18 meters.
A = Drop = dd x 6.6 B = Rise = rd x 1.7 C = Horizontal run = hd x 1
CD = A + B + C
hd
dd
rd
Condenser Distance &
Location Schematic
Remote Condenser
located ABOVE Ice
Machine
Remote Condenser located BELOW Ice
Machine
Page 4
B. Unpacking and inspection:
Visually inspect the exterior of the shipping container; any severe damage should be reported to the delivery carrier.
Uncrate the remote condenser and pre-charged refrigerant lines and inspect for any concealed damage. Notify carrier of any cancealed damage. Check that the pre-charged refrigerant lines are intact, not kinked.
C. Remote condenser installation
Install and attach the remote condenser to the floor or to the wall of the building using methods and practices conform to the local building requirements.
Remove the control box cover from the remote condenser and connect the electrical power line coming from the unit following the wires colors.
NOTE. Cable connecting the unit to the remote condenser is at 230 Volts so it is imperative to have the cable properly protected inside a plastic or metal tube according to the local electrical code/standard.
D. Pre-charged refrigerant lines
The set of pre-charged refrigerant lines consists of the 3/8" O.D. self sealing gas line and 1/4" O.D. self sealing liquid line both equipped with 1-20" UNEF AEROQUIP quick connections on MC 16/16 SHORT, MC 46, MF 56, of 12 mm and 8 mm O.D. on MV 450-600 and 14 mm and 12 mm O.D. on MV 800-1000.
On models MF 66 the pre-charged refrigerant lines are 1/2" O.D. gas line and 3/8" O.D. liquid line both equipped with 1-20" UNEF AEROQUIP quick connections.
On model MF 86 only, 16 mm O.D. gas line and 12 mm O.D. liquid line with AEROQUIP quick connections too.
Whenever the length of the pre-charged refrigerant lines are longer then the distance between the ice maker and the remote condenser
keep the excess portion indoor shaped as a vertical spiral so to avoid refrigerant trapping.
CAUTION. Each coupling on the pre-charged refrigerant lines is self-sealed and should be tightened 1/4 turn more then snug tight. ALWAYS USE TWO WRANCHES WHEN TIGHTENING THESE FITTINGS, ONE AS BACKUP WRENCH TO PREVENT TWISTING OF TUBING AND POSSIBLE KINKING OR LINE RUPTURE.
Connect the gas line coupling to the remote condenser refrigerant fitting (labeled GAS) and to the refrigerant fitting on the rear side of the ice machine. Connect the liquid line coupling to the remote condenser refrigerant fitting (labeled LIQUID) and to the refrigerant fitting on the rear side of the ice machine.
ATTENTION. The inlet of the remote air cooled condenser (gas) must be always located above the outlet (liquid) for both horizontal and vertical installations.
Operating instructions
The remote air cooled condenser versions of Cubers and Flakers are operating in the same way as the standard machine. The only difference is the operation of the fan motor on MC and MF series as on the remote condenser versions it is no longer possible to use the condenser sensor to control the ON-OFF operation of the same. In place of the condenser sensor has been installed an electronic fan speed control (set up at 16 bar by its adjusting screw) and a manual reset type hi pressure control. The fan speed control supplies a variable power to the fan motor so to modulate its speed and keep to a constant value the discharge pressure. The hi pressure control is used only as a safety device to switch OFF the operation of the machine in case of fan motor failure.
MC 16-16 SHORT
MC 46 - MF 56
MV 450-600 MV 800-1000 MF 66 MF 86
Remote air cooled condenser & fan motor assy
620418 00 620418 00 CM 19177506 620418 01 620418 02
Fan motor assy - LU.VE.-CONTARDO
001028 30 001028 30 001028 30 001028 30 *****
Fan motor assy - ECO
001028 32 ***** ***** 001028 32 001028 32
Hi pressure control (safety)
620498 00 620231 01 620231 01 620498 00 620498 00
Fan speed control/Electronic device
620500 00 ***** ***** 620500 00 620500 00
Fan pressure control
***** CM 19550624 CM 19550624 ***** *****
Low pressure control
***** ***** ***** ***** 620451 00
Liquid receiver
***** CM 19635339 CM 19635354 ***** *****
AEROQUIP male connection - LIQUID
650438 01 650438 01 650438 01 650438 00 650438 00
AEROQUIP female connection - LIQUID
650437 01 650437 01 650437 01 650437 00 650437 00
AEROQUIP male connection - GAS
650438 01 650438 01 650438 01 650438 00 650438 05
AEROQUIP female connection - GAS
650437 01 650437 01 650437 01 650437 00 650437 05
Page 5
Page 6
SCK1
VALVES
HOT GAS
ELETTROVALVOLE
GAS CALDO
SENSOR
BIN FULL
SENSORE
CONT. PIENO
PER MC46
ACQUA INGRESSO ACQUA
ELETTROVALVOLEPOMPE
VENTILATORE
SENSOR
EVAP. TEMP.
COMPRESSORE
FOR MC46
FAN
WATER
COMPRESSOR
WATER INLET
SENSORE
TEMP. EVAP.
VALVESPUMPS
MOTOR
SCARICO ACQUA
ELETTROVALVOLE
WATER DISCHARGE
VALVES
CRANCKCASE HEATER
RESISTENZA COMPRESSORE
SWITCH
HI PRESSURE
PRESSOSTATO
DI ALTA
SENSOR
COND. TEMP.
SENSORE
TEMP. COND.
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Page 8
SCK1
VALVES
HOT GAS
ELETTROVALVOLE
GAS CALDO
SENSOR
BIN FULL
SENSORE
CONT. PIENO
PER MC46
ACQUA INGRESSO ACQUA
ELETTROVALVOLEPOMPE
VENTILATORE
SENSOR
EVAP. TEMP.
COMPRESSORE
FOR MC46
FAN
WATER
COMPRESSOR
WATER INLET
SENSORE
TEMP. EVAP.
VALVESPUMPS
MOTOR
PER I MODELLI SENZA NEUTRO
MODEL WITHOUT NEUTRAL
SCARICO ACQUA
ELETTROVALVOLE
WATER DISCHARGE
VALVES
CRANCKCASE HEATER
RESISTENZA COMPRESSORE
SWITCH
HI PRESSURE
PRESSOSTATO
DI ALTA
TEMP. COND.
SENSORE
COND. TEMP.
SENSOR
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Page 13
EV1
FAN motor
Ventilatore
EV2
FAN motor
Ventilatore
EV3
FAN motor
VentilatoreF13-phase monitoring relay
controllo sequenza fasi
FC1
Spout switch
Interruttore bocchetta
FSC1
Fan Speed
Fan Speed
HL1
Power ON
Macchina in funzione
HL2
HI pressure alarm
Allarme alta pressione
HL3
LOW pressure alarm
Allarme bassa pressione
HL4
Water alarm
Allarme mancanza acqua
HL5
Spout switch light
Spia interruttore bocchetta
HL6
Bin full
Magazzino pieno
HL7
Wrong phase alarm
Allarme sequenza fasi
HL8
Current drive-motor alarm
Allarme amperometrica motoriduttore
HL9
Compressor thermal protector alarm
Allarme protezione termica compressore
KA1
Current drive-motor relay
Relè amperometrico motoriduttore
KA3
Drive-motor start relay
Relè anticipata motoriduttore
KM1
Compressor contactor
Teleruttore compressore
KM2
Drive-motor contactor
Teleruttore motoriduttore
KT1
Compressor timer delay
Ritardatore compressore
KT2
Drive-motor timer delay
Ritardatore motoriduttore
M1
Compressor
Compressore
M2
Drive motor
MotoriduttoreR1Cranckcase heater
Resistenza compressore
SA1
Switch
Interruttore
SB1
Reset push button
Pulsante reset
SP2
HI pressure control safety
Pressostato sicurezza alta pressione
SP3
Water pressure control
Controllo bassa pressione acqua
SP4
LOW pressure control
Pressostato basa pressione
ST1
Thermostat
Termostato
TM1
Compressor thermal relay
Relè protezione termica compressore
TM1
Compressor thermal protector
Protettore termico compressore
Page 14
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