Scotsman MDT6N Installation Manual

INTRODUCTION
MDT6N90
To the owner or user: The service manual you are reading is intended to provide you, and the maintenance or service technician with the information needed to install, start up, clean, maintain, and service this ice maker-dispenser.
The MDT6 is a combination nugget ice maker and countertop dispenser. A water station is standard.
Table of Contents
FOR THE INSTALLER: Specifications ······························ Page 2
FOR THE INSTALLER ······································ Page 3
FOR THE PLUMBER ······································· Page 4
FOR THE ELECTRICIAN ····································· Page 5
FOR THE INSTALLER: Final Check List ····························· Page 6
INITIAL START UP ········································ Page 7
COMPONENT DESCRIPTION ·································· Page 8
COMPONENT DESCRIPTION ·································· Page 9
CONTROL BOX ········································· Page 10
ELECTRICAL SEQUENCE ···································· Page 11
OPERATION: Water ······································· Page 12
OPERATION: Refrigeration ···································· Page 13
OPERATION: Ice Vending ···································· Page 14
DISPENSE AREA SANITATION ································· Page 15
CLEANING and SANITIZING ··································· Page 16
SENSOR MAINTENANCE ···································· Page 17
BEARING MAINTENANCE ···································· Page 18
AUGER MAINTENANCE ····································· Page 19
SERVICE DIAGNOSIS ······································ Page 20
CONTROL SYSTEM DIAGNOSTICS ······························ Page 21
REMOVAL AND REPLACEMENT ································ Page 22
REMOVAL AND REPLACEMENT: Bearing And Breaker ···················· Page 23
REMOVAL AND REPLACEMENT ································ Page 24
REMOVAL AND REPLACEMENT: Water Seal ·························· Page 25
REMOVAL AND REPLACEMENT ································ Page 26
TO REMOVE AND REPAIR THE GEARMOTOR ASSEMBLY ·················· Page 27
REFRIGERATION SERVICE ··································· Page 28
The ice making section is equipped with the following features: electronic controls for bin level and low water; thermostatic expansion valve; front service for most components; and R-404A refrigerant. The ice dispensing section is a seamless plastic storage bin, with a stainless steel ice agitator at the bottom to sweep the ice into the dispensing chute.
This manual was printed on recycled paper. Keep it for future reference.
Note this symbol when it appears.
It marks a possible hazard.
May 2001
Page 1
MDT6N90
FOR THE INSTALLER: Specifications
This ice maker-dispenser is designed to be mounted on a machine stand, or a countertop. Before beginning the installation, check that all the materials and kits required are available at the installation location.
Scotsman Ice Systems are designed and manufactured with the highest regard for safety and performance. They meet or exceed the standards of U.L., N.S.F., and C.U. L.
3/8" FPT
Cond. Water
Inlet
(W/C)
1/2" FPT
Cond. Drain
(W/C)
3/4 FPT
Drain
Scotsman assumes no liability or responsibility of any kind for products manufactured by Scotsman that have been altered in any way, including the use of any parts and/or other components not specifically approved by Scotsman.
Scotsman reserves the right to make design changes and/or improvements at any time. Specifications and designs are subject to change without notice.
BACK VIEW
Water Limitations:
An ice machine is a food manufacturing plant; it takes in a raw material, water, and turns it into a food product, ice. The purity of the water is very important in obtaining pure ice and in maximizing product life.
General recommendations
Electrical Junction
Box
3/8" Flare
Water Inlet
are:
1. Filter the water used to produce ice.
2. Check with a water treatment specialist for a water test, and any
6.63"
12.5"
4.63"
recommendations regarding filters and treatment.
.75"
3/4" FPT
Drain
Model Number Model
Series
3.84"
5.59"
17.59"
Dimensions
(w/o stand)
H"xW"xD"
2.63"
Condenser
Type
Refrigerant
7.93"
Charge
(R-404A)
Basic
Electrical
Minimum
Circuit
Ampacity*
MDT6N90A-1 J 45.74 x 35.18 x 29.26 Air 32 115/60/1 18.1 25 MDT6N90W-1 J same Water 19 115/60/1 16.5 20 MDT6N90AS-1 A or B same Air 32 115/60/1 18.1 25 MDT6N90WS-1 A same Water 22 same 16.5 20 MDT6N90WS-1 B same Water 19 same 16.5 20
*Minimum circuit ampacity is used to determine wire size and type per National Electric Code. Options: Machine stand DMS31.
August 2010
Page 2
Max. Fuse
Size
FOR THE INSTALLER
MDT6N90
Location
This ice system is designed to be installed indoors, in a controlled environment.
Minimum Maximum
Air Temp 50 Water Temp 40
0
F. 1000F.
0
F. 1000F. Water Pressure 20 psi 80 psi Voltage 104 126 Operating the machine outside of the above
limitations, or outdoors, is potentially damaging to the machine; also it is misuse of the machine which may void the warranty.
Service Limitations
Do not install in a location where the top of the machine is within 6" of a fixed ceiling. Air cooled models require a minimum of 6 inches to the left and right of the machine for air circulation. It is important that the machine be installed in a location where it has enough space above and behind it for service.
After uncrating and inspection, the unit is ready for installation.
Machine Stand Installation
Tip the stand on its back and install the legs, return the stand to the upright position. Adjust leg levelers so that the stand does not “rock”.
Counter Top or Machine Stand Installation
The base of the icemaker-dispenser must be sealed to the object it rests upon. Food grade silastic sealant such as Scotsman part number 19-0529-01 is recommended.
Place a bead of the sealant on the machine stand or counter top to match the outside edge of the cabinet base and sink.
The icemaker-dispenser is heavy: use of a mechanical hoist is recommended to lift it to the height required to install it.
The DMS machine stand has holes in the top that match up with threaded holes in the base of the machine. Secure the machine stand to the base with 4 5/16" bolts.
In both counter top and machine stand installations, wipe off and neatly smooth any excess sealant. Level the machine stand and cabinet.
Unpack and install the sink brackets. Fit the sink assembly onto the two sink brackets, and press onto the bead of sealant. Wipe off and neatly smooth any excess sealant from under the sink edge. Connect the sink drain to the dispenser drain system.
Airflow
SEAL
ICEMAKER-
DISPENSER TO
THE COUNTER
TOP OR
MACHINE STAND
May 2001
Page 3
MDT6N90
FOR THE PLUMBER
CONFORM TO ALL APPLICABLE CODES
Water Inlet
Air Cooled Models: Connect a clean, potable
and cold water supply to the back of the cabinet. Install a hand valve near the machine to control the water supply. Use copper tubing.
Water Treatment: In most areas, a water filter of some type will be useful. In areas where the water is highly concentrated with minerals the water should be tested by a water treatment specialist, and the recommendations of the specialist regarding filtration and/or treatment should be followed.
Water Cooled Models: Connect a separate O.D. copper line, with a separate hand valve to control it, to the
3
” FPT condenser inlet at the
8
back of the cabinet. The water pressure to all lines must always be above 20 psig, and below 120 psig.
3
” male flare at the
8
3
8
” O.D.
3
8
INLET WATER
Drains
Air Cooled Models: Connect a drain tube to the
one ¾” FPT drain fitting (plastic) at the back of the cabinet, the drain line is of the gravity type, and ¼ inch per foot fall is an acceptable pitch for the drain tubing. There should be a vent at the highest point of the drain line, and the ideal drain receptacle would be a trapped and vented floor drain. Use only ¾” rigid tubing.
WATER COOLED
CONDENSER
WATER INLET
CONDENSER
DRAIN
Water Cooled Models: In addition to the above
mentioned drain, a separate condenser drain line must be installed. Connect it to the ½ " condenser drain connection at the back of the cabinet.
VENTED
DRAIN
OPTIONAL
WATER
FILTER
SHUT OFF VALVE
FLOOR DRAIN
May 2001
Page 4
FOR THE ELECTRICIAN
CONFORM TO ALL APPLICABLE CODES
Connect the electrical power supply for the unit to the wires in the junction box at the rear of the machine.
Check the nameplate (located on the back panel) for the voltage requirements, and for the minimum circuit ampacity. The machine requires a solid chassis to earth ground wire.
The ice maker should be connected to its own electrical circuit so it would be individually fused. Voltage variation must remain within design limitations, even under starting conditions.
All external wiring must conform to national, state, and local electrical codes. The use of a licensed electrician is required to perform the electrical installation.
MDT6N90
POWER SUPPLY
ELECTRICAL
CONNECTION
May 2001
Page 5
MDT6N90
FOR THE INSTALLER: Final Check List
1. Is the icemaker-dispenser installed indoors, in a location where the air and water temperatures are controlled, and where they do not go beyond design limitations?
2. is there an electrical service disconnect within sight of the installed machine? Is the machine on a separate circuit? Has the voltage been checked and compared to nameplate requirements?
3. Have all of the plumbing connections been made and checked for leaks?
4. Has the machine been leveled?
5. Is there a minimum of 6 inches of clearance at the left and right sides of an air cooled machine?
ELECTRICAL?
LEVELED?
6. Is there a minimum of 6 inches of clearance at the top and back of the machine for service and utility connections?
7. Is there a water shut off valve installed near the machine?
8. Have all of the shipping blocks been removed?
WATER
INLET?
DRAINS?
May 2001
Page 6
INITIAL START UP
Pre Start Inspection
1. Remove the two front panels.
2. Check that all shipping blocks have been removed.
3. Remove any and all packing tape (check inside the storage bin).
4. Inspect the interior of the machine for loose screws or wires. Check that no refrigerant lines are rubbing each other. Check that the fan blade on air cooled models turns freely.
5. Check that the machine is installed correctly according to the final check list.
Start Up
1. Go through the pre start inspection.
2. Open the water hand valve, observe that water enters the water reservoir, fills the tube from the reservoir to the evaporator and then shuts off. Check for leaks.
3. Switch the mode switch to ON. The auger drive motor and compressor start, beginning the ice making process.
4. On air cooled models, warm air will begin to flow from the condenser. Water cooled models will begin to discharge warm water down the drain.
MDT6N90
7. Check ice dispensing by pushing in on the glass filler lever. Ice dispenses are portion controlled; by turning a knob, the length of time the unit dispenses when the glass filler lever is pushed (and the amount of ice dispensed) is adjusted.
8. Switch off the icemaker-dispenser, remove the top panel and the top of the ice storage bin. Sanitize the interior of the ice storage bin with a locally approved sanitizer. A possible sanitizer is a mixture of 1 ounce of household bleach to 2 gallons of water. Wash the interior of the bin with the sanitizing solution. Replace all covers and panels. Switch the icemaker-dispenser back on.
5. The unit should soon be making ice. If desired, the low side pressure may be checked: it should be 38 PSIG + or - 4 PSIG.
The air cooled discharge pressure will depend upon air and water temperatures, but should be between 200 PSIG and 300 PSIG.
Water cooled discharge pressure should be about 245 PSIG. If needed, adjust the water regulating valve.
The above numbers are for new, clean machines. Field values may be somewhat higher or lower.
6. There are no adjustments to make, so replace the panels.
May 2001
9. Give the owner/user the service manual, instruct him/her in the operation and maintenance requirements of the unit. Make sure they know who to call for service.
10. Fill out the Customer Evaluation and warranty Registration form, and mail it in to Scotsman.
Page 7
MDT6N90
COMPONENT DESCRIPTION
ICE LEVEL SENSOR
EVAPORATOR
DRAIN
TUBE
RESERVOIR
WATER
LEVEL
SENSOR
ICE STORAGE BIN
CONTROL BOX
CONDENSER
HI
PRESSURE
CUT OUT
Control Box: Contains the electrical controls that
operate the machine. High Pressure Cut Out Switch: An automatic
reset switch sensing the high side refrigeration pressure. It is set to shut the machine off if the discharge pressure should ever exceed 450 psig.
Evaporator: A vertical stainless steel tube, refrigerated, and water filled. In it there is a stainless steel auger.
Reservoir: Float operated, it maintains the water level in the evaporator at a constant level, it also contains the water level sensor.
Water Level Sensor: Senses if there is water in the reservoir to make ice out of. Will shut the machine off it there is none.
Ice Level Sensor: An electronic “eye”, it senses the presence of ice in the bottom of the ice discharge chute. Operates to turn the ice machine on and off automatically as the level of ice in the bin changes.
Drain Tube: When uncapped and lowered, drains the evaporator.
Condenser: Air or water cooled, where the heat removed in ice making is discharged.
Ice Storage Bin Assembly: A plastic lined, insulated cylinder that receives, stores and dispenses the ice. Fresh ice enters at the top, and when the bin is full enough the ice will be between the ice level sensors, and the icemaking will stop. Ice is dispensed through a chute at the bottom front when the agitator assembly sweeps the ice through the chute.
May 2001
Page 8
COMPONENT DESCRIPTION
MDT6N90
Evaporator: A refrigerated vertical tube filled with
water and containing a water seal and auger. Auger: A solid stainless steel double spiral auger,
it pushes the ice crystals up to the top of the evaporator.
Water Seal: A two part “face” seal, the top half rotating with the auger, the bottom half stationary, the sealing action being where the two seal “faces” meet.
Ice Sweep: A plastic cap with “fingers”. It revolves with the auger to “sweep” the ice into the ice chute.
Breaker: Where the ice is compressed and much of the extra water is squeezed out of it before it is discharged into the bin.
ICE CHUTE
Motor: A split phase motor that drives the gear
reducer. Thrust Bearing: As the ice is pushed up the
evaporator, the auger is thrust down, and pressure from the auger thrust is taken up by this bearing.
ICE SWEEP
BEARING
BREAKER
AUGER
WATER SEAL
WATER INLET
GEAR MOTOR
EVAPORATOR
May 2001
Page 9
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