Scotsman MDT3F12, MDT4F12 User Manual

MDT3F and MDT4F Manual
MDT3F & MDT4F
Purpose of this manual: To provide detailed installation and operation instructions; to give insights into how the machine works; to list possible causes for problems; and to suggest procedures for specific types of service.
New Table of Contents
Specifications: ··········································· Page 2
To The Installer: ·········································· Page 3
For The Electrician ········································ Page 4
For The Plumber·········································· Page 5
Wall Mount Kit (KWB4): ······································ Page 6
Final Check List & Initial Start Up ································· Page 7
User Operation ·········································· Page 8
Component Location & Function ································· Page 9
Refrigeration System Operation ·································· Page 10
The MDT3F and MDT4F are combination ice makers and dispensers. The refrigeration system is air cooled, using R-134a as a refrigerant. The control system uses electric eyes as a bin control and a water level sensor as the water safety control. As ice is made, it fills a plastic storage bin. When ice is needed, a motor rotates a stainless steel vane inside the storage bin and sweeps the ice into the spout.
Water System Operation: ····································· Page 11
Mechanical Operation ······································· Page 12
Electrical Sequence ········································ Page 13
Maintenance: ··········································· Page 14
Dispense Area Sanitation ····································· Page 15
Auger and Bearing Inspection ··································· Page 16
Inspection: Auger ········································· Page 17
Inspection: ············································· Page 18
Service Diagnosis ········································· Page 19
Service Diagnosis ········································· Page 20
SERVICE DIAGNOSIS: Circuit Board ······························· Page 21
Removal and Replacement ···································· Page 22
Water System ··········································· Page 23
Bearings, Water Seal and Auger ································· Page 24
Bearing Replacement: ······································· Page 25
Refrigeration System ······································· Page 26
Gear Reducer Removal ······································ Page 27
Auger Drive Motor ········································· Page 28
Parts Lists and Wiring Diagrams are printed on yellow paper in the center of this manual.
This manual was printed on recycled paper. Keep it for future reference.
May 2001
Page 1
MDT3F & MDT4F
6.00
23.63
Specifications:
Scotsman ice machines, like the MDT3F or MDT4F, are designed to be installed indoors, in a controlled environment. The minimum and maximum operating conditions are:
Minimum Air Temperature: 50oF.
·
Maximum Air Temperature: 100oF.
·
Minimum Water Temperature: 40oF.
·
Maximum Water Temperature: 100oF.
·
60 Hz voltage may vary between 104 and 126
·
volts.
Water Pressure may vary between 20 and 80
·
psi.
Operating the machine outside these conditions constitutes misuse and voids the warranty.
FRONT
34.25 IN
87.00 CM
SIDE EXHAUST
6.00 IN
15.24 CM MINIMUM
CLEARENCE
BOTTOM
SIDE AIR INTAKE
6.00 IN
15.24 CM MINIMUM
CLEARENCE
15.52 IN
39.41 CM
1.57 IN
3.99 CM
Scotsman Ice Systems are designed and manufactured with the highest regard for safety and performance. They meet or exceed the standards of UL, NSF and CUL.
Scotsman assumes no liability or responsibility of any kind for products manufactured by Scotsman that have been altered in any way, including the use of parts and/of other components not specifically approved by Scotsman.
Scotsman reserves the right to make design changes and/or improvements at any time. Specifications and designs are subject to change without notice.
IN
60.11 CM
RIGHT SIDE
19.72 IN
50.09 CM
23.89 IN
60.67 CM
IN
15.24 CM
MINIMUM CLEARENCE
ELECTRICAL
12.73 IN
32.32 CM
7.03 IN
17.86 CM
2.21 IN
5.61 CM
FLARE WATER INLET
3.97 IN
10.08 CM
2.06 IN
5.22 CM
4.57 IN
11.60 CM
BACK
14.00 IN
35.56 CM
OPTIONAL WATER INLET, DRAINS, & ELECTRICAL
1.00 IN
2.54 CM
4.63 IN
11.75 CM
1.57 IN
6.13 IN
15.56 CM
3.98 CM
1.63 IN
4.13 CM
4.13 IN
10.48 CM
Specifications:
Model Number Dimensions
W"xD"xH"
Basic Electrical
Refrigerant Charge (R134a)
Min. Circuit
Ampacity MDT4FA-1A 14 x 23 x 34¼ 115/60/1 14 oz. 15.1 20 MDT4FA-6A 14 x 23 x 34¼ 230/50/1 14 oz. 7.5 15 MDT3FA-1A 14 x 23 x 34¼ 115/60/1 12 oz. 9.4 15 MDT3FA-6A 14 x 23 x 34¼ 230/50/1 12 oz. 5.3 15
May 2001
Page 2
Max Fuse Size
To The Installer:
MDT3F & MDT4F
A professional installation of any product is critical to the long term satisfaction of the user. The ice maker-dispenser is designed to be installed either on a counter, or, using a wall hanging kit, hung from a wall.
Determine the location from the anticipated use and any options planned for.
This machine is air cooled and blows air out the lower left side of the cabinet. Do not install the machine where the side to side air flow might be blocked.
Cooling Air Flow
Cooling Air
Flow
Water Quality:
The quality of the water supplied to the machine will directly affect the purity of the ice and the reliability of the machine. While the condition of the water supplied to a building is normally out of the control of the user, water can be treated at the point of use.
There are two major types of water impurities: suspended solids (those that are carried along with the water and may be filtered out) and dissolved solids (those that are part of the water and have to be treated). A water filter is always a good idea, but does require regular maintenance to change the cartridge. In some water conditions, water treatment may be required. Generally this means a polyphosphate feeder of some kind. Water softeners are not recommended.
General Installation:
Place the machine in its final location. Remove the top, right and left side panels:
1. Remove two screws at the back of the top panel.
2. Pull up on the back of the top panel and remove it.
3. Remove screws from the sides (top and bottom) of the side panels and from the splash panel.
Warm Air
Exhaust
The machine will require electrical power, water and a drain. Follow all local codes. Rough in the utilities before placing the machine into position (see For The Electrician and For The Plumber).
4. Pull the side panels back and off the machine.
Plumbing connections may be made thru holes in the back of the cabinet or thru the base.
·
Route the sink drain to the back of the cabinet. Route the bin drain to the back panel.
·
Route the electrical power cord from the junction box inside the cabinet. thru the back panel .
·
Route the inlet water line thru the back panel or base to the flare fitting inside the cabinet.
Install the stainless steel panel kit (if used) now.
Install the back panel of the stainless steel panel kit now (if used).
After all plumbing and internal wiring has been done, replace the side and back panels.
Level the unit front to back and left to right.
The machine does not require sealing to the counter due to the gasket on the base.
May 2001
Page 3
MDT3F & MDT4F
For The Electrician
Electrical connections:
Check the nameplate for voltage and current requirements. An electrical cord is not supplied. Connect the MDT3F or MDT4F to a separate electrical circuit. Wiring to the machine must conform to all codes. A licensed electrician may be required in some situations.
Remove the back panel to make the electrical connection. The electrical connection is made on the terminal strip in the junction box inside the machine. Replace the back panel when the electrical connections are complete.
FOLLOW ALL APPLICABLE LOCAL, STATE
AND NATIONAL CODES
This Unit MUST BE GROUNDED
Electrical
Power
Remove Back Panel To
Expose Junction Box
May 2001
Page 4
For The Plumber
Drains:
The dispenser requires a gravity drain. The pitch on the drain tubes must be at least ¼ inch fall per foot of horizontal run. On long horizontal runs, a vent at the back of the cabinet will improve draining, and is recommended.
There are two drains to connect: A sink drain, a plastic tube; and the bin drain, a Install rigid tubing between the machine and the building drain. Route the drains separately to the building drain.
5
” plastic tube.
8
MDT3F & MDT4F
7
8
Water supply:
Connect cold, potable water to the machine. A hand valve near the location is recommended. A water filter is also a good idea.
Follow all local codes.
Strainer or
Filter
FOLLOW ALL APPLICABLE LOCAL, STATE
AND NATIONAL CODES
Water Inlet Fitting
(Inside Cabinet)
Water Supply
Bin and Reservoir
Overflow Drains
Sink Drain
Building Drain
(Typical)
May 2001
Page 5
MDT3F & MDT4F
Wall Mount Kit (KWB4):
Contents:
1. Top Case Hanger Bracket: Attaches to the frame of the dispenser.
2. Top Wall Bracket: Mounts to the wall and engages the top case hanger bracket to support the dispenser.
3. Bottom Wall Bracket: Mounts to the wall and spaces the base of the dispenser away from the wall.
4. Bottom Fittings Cover: Fastened to the bottom wall bracket to hide the utility connections.
Top Wall Bracket:
1. Hold the bracket on the wall where it will be mounted.
2. Mark on the wall the positions of the holes in the bracket.
3. If needed, drill pilot holes for the fasteners.
4. Secure the bracket to the wall with fasteners of sufficient strength to hold up the MDT4F.
Bottom Wall Bracket:
1. Lift up and hang the dispenser from the top wall bracket.
2. Position the bottom wall bracket so that the molding on the dispenser base bottoms in the channel of the wall bracket.
3. Secure the bracket to the wall.
Bottom Fitting Cover:
1. Connect electrical power, water inlet, bin drain and sink drain of the dispenser thru the bottom of the case.
Top Panel
Installation: Check building wall for the strength
required to support a machine of this weight and size. Note that if at least 6" of space is not left above the machine, cleaning and most service of the machine will require removal of the machine from the wall mounts. All utilities are to be routed thru the base. The back panel is not used when the machine is hung from the wall.
Top Case Hanger Bracket
1. Remove top panel.
2. Remove back cover and save the 4 screws for mounting the bracket.
3. Drill out the holes (as marked in the illustration) in the back of the frame with a 3/16" drill bit.
4. Place top hanger bracket on the inside of the frame and fasten to the frame with the four screws removed in step 2.
Enlarge Holes
Top Case
Bracket
Bottom
Cover
Wall
Brackets
Secure With
Screws
2. Secure bottom fitting cover to the bottom wall bracket with the four sheet metal screws provided in this kit.
May 2001
Page 6
Final Check List & Initial Start Up
MDT3F & MDT4F
1. Is the machine located indoors where the temperature limitations are not exceeded?
2. Is there at least 6" clearance on both sides of the cabinet for adequate air flow?
3. Is the water supply adequate, and has a shut off valve been installed?
4. Is the cabinet level?
5. Have all of the electrical and drain connections been made?
Initial Start Up
1. Remove 2 screws at the back of the top panel and remove the top panel.
2. Remove screws and the side panels.
3. Open the water supply shut off valve.
4. Watch the water fill the reservoir. Check that it flows in and fills the reservoir near to the mark molded into the side of the reservoir. Check that the float shuts off the water flow when the tank is full. Check for leaks. Tighten hose clamps as needed.
5. Plug the unit in or switch on the electrical power. After about 15 seconds the machine should start.
6. Let the machine operate, listen for any unusual noises. If needed, reposition tubing & panels to eliminate vibration.
After the unit has been operating for about 10 minutes, there should be enough ice in the bin to test the dispense system.
7. Using a container, place in in front of the glass sensor and below the ice chute. See that ice is dispensed (the bin drive motor continues to run as long as the container is in place).
8. Move the water switch (rocker switch on the front panel) to ON. Place the container in front of the glass sensor and under the ice chute. Both water and ice should be dispensed.
9. Pour water into the sink and check that the drain does not leak but drains the water rapidly.
10. Explain to the user the maintenance requirements and operation of the machine.
11. Fill out the Warranty Registration and Customer Evaluation form. Mail it to Scotsman.
12. Leave the service manual with the owner/user and explain who should be called if service is needed.
May 2001
Page 7
MDT3F & MDT4F
User Operation
The MDT3F and the MDT4F are automatic ice vending machines. All either requires is cool air, clean water and an adequate supply of electrical power.
To Vend Ice:
Place a container in front of the Touch Free sensor and below the ice spout. Hold it there until the container is full of ice. Do NOT overfill the container or a build up of ice in the sink or a back up of ice in the spout will occur.
To Vend Ice and Water.
Switch the Water Switch to ON. Place a container in front of the Touch Free sensor and below the ice spout. Water and ice will be dispensed into the container below the spout. Note: The water is NOT cooled, it is the same temperature as the building supply water.
Daily Maintenance: Pour hot water into the sink to flush out any debris or build up. Wipe the cabinet off, wash the sink and grill to keep minerals from accumulating.
Caution:
Unless the touch free sensor is de-activated by pushing the Cleaning Switch in, ice and/or water may be dispensed during cleaning.
The Cleaning Switch is a button, located to the left of the ice chute, that temporarily shuts off the sensor for cleanup of the splash panel.
Pushing the button in will disable the sensor for 2 minutes, pushing the button in again will return the sensor to normal operation.
Water
Switch
Glass
Sensor
Touch Free
Disable
Switch
May 2001
Page 8
Component Location & Function
Evaporator. This is a vertical cylinder full of water and refrigerated. Also in the cylinder is a slowly rotating auger. The auger forces the ice up the evaporator walls and compresses it at the top. The resulting flaked ice then falls by gravity into the ice storage bin.
Water Reservoir. The water reservoir contains the inlet float valve and the water level sensor. The float valve controls the flow of water into the reservoir, and the water level sensor will stop the ice maker if the water supply fails.
Ice Storage Bin. The ice storage bin is an insulated plastic container that is open at the top and has a spout at the bottom. There is a rotating ice vane inside the bin that causes the ice to be swept over the spout and dispensed. The vane is rotated by a gear motor at the top of the bin.
MDT3F & MDT4F
Bin Cover. The bin cover not only keeps dirt from
the ice storage bin, it also is the support for the dispense gear reducer and the location of the electric eye bin controls.
Condenser. The machine uses an air cooled condenser. It blows air out, away from the fan motor. The heat removed from the water is exhausted from the condenser.
Compressor. The refrigeration system compressor provides the force to move the refrigerant around the system.
Auger Drive. The auger drive is a direct drive gear reducer.
Compressor
Auger Drive
Water Reservoir
Evaporator
Bin Cover
Condenser
Ice Storage
Bin
May 2001
Page 9
Loading...
+ 19 hidden pages