Scotsman MCM1062W Operator’s Manual

MCM1062W
INTRODUCTION
This manual is intended as a reference for the installation of a Scotsman ice maker model MCM1062.
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Environmental Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Machine & Bin Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
For the Plumber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
For the Electrician . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Final Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Page
Initial Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Component Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Service Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Service Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
September 1993
Page 1
MCM1062W
SPECIFICATIONS
Always refer to the nameplate, located on the back of the cabinet, for the:
••model number,
••serial number,
••basic electrical
requirements,
••minimum circuit ampacity,
••maximum fuse size,
••and refrigerant charge.
A serial number plate with the model number, serial number and refrigerant charge is located behind the front panel, near the control box.
The unit comes from the factory with the correct refrigerant charge. The refrigerant charge information is for recharging, should that be necessary.
All utility connections are made at the back of the ice maker.
Before beginning installation, be sure that all of the components necessary for complete assembly of the ice system are available, and are the correct components with regard to model, voltage, and finish.
Installer: After installation, take this manual with you, do NOT leave it with the machine.
September 1993
Page 2
FOR THE INSTALLER: Environmental Limitations
MCM1062W
Installation Limitations
The ice making portion of this ice system is designed to be installed indoors, in a controlled environment.
Minimum Maximum
0
Air Temp 50 Water Temp 40 Water Pressure 20 PSI 80 PSI Voltage 197 253 Operating the ice machine outside of the above
limitations, or outdoors, is potentially damaging to the machine; also it is misuse of the machine, which may void the warranty.
Scotsman Ice Systems are designed and manufactured with the highest regard for safety and performance. They meet or exceed the standards of UL, NSF, and CSA.
Scotsman assumes no liability or responsibility of any kind for products manufactured by Scotsman that have been altered in any way, including the use of any part and/or other components not specifically approved by Scotsman.
F. 1000F.
0
F. 1000F.
Water Limitations
An ice machine is a food manufacturing plant; it takes a raw material, water, and turns it into a food product, ice. The purity of the water is very important in obtaining pure ice and in maximizing product life. These general recommendations should help keep the ice maker clean:
1. Filter the water used to produce ice. Water filters vary greatly in ability and function. Install one that filters out suspended solids to a dimension of 5 microns or smaller. The finer the filter the better, but finer filters will clog sooner than course ones. It may be necessary to add a course filter ahead of the fine filter to prolong filter life.
2. Check with a water treatment specialist for a water test, and recommendations regarding filters and treatment.
Service Limitations
Some space on the sides, the back and the top should be allowed for service and utility connections.
Scotsman reserves the right to make design changes and/or improvements at any time.
Specifications and design are subject to change without notice.
NAMEPLATE, LOCATED ON
BACK PANEL.
A SERIAL NUMBER PLATE IS
LOCATED BEHIND THE
FRONT PANEL, NEAR THE
CONTROL BOX.
September 1993
Page 3
FLOOR DRAIN
MCM1062W
FOR THE INSTALLER: Machine & Bin Assembly
Overview:
This ice system is comprised of 2 major assemblies:
1. The ice storage bin.
2. The ice maker itself.
Storage Bin:
1. Measure the location of the ice machine floor drain relative to the installed location of the bin.
2. Using corner posts from the bin’s carton as a cushion, lay the bin on its back.
3. Install the casters into the leg mounting holes.
4. Move bin back to an upright position.
5. Align the back set of casters so that the wheel’s axles are in a line with each other. This will permit the bin to be rolled back and forth. Check the casters so that they are tight against the bottom of the bin. Do not extend the casters past the horizontal groove in the caster shank.
6. Remove all material that is packed inside the bin.
7. Hang the scoop and scoop holder from the front edge of the bin.
Ice Maker:
1. Arrange for proper electric, water and drain. See instructions for the plumber and for the
electrician.
2. Position the ice storage bin in the selected location.
3. Level the bin, in both the front to rear and side to side directions. Tighten the caster set screws when the leveling is complete.
4. Inspect the bin top mounting gasket which should be flat, with no wrinkles, to provide a good water seal when the cuber is installed on top of the bin.
5. Install the modular cuber on top of the bin using care to be sure a good seal is made between the two cabinets, use of a mechanical lift is recommended. Align the holes in the bottom back of the cabinet to mate with the two mounting straps on the top rear of the bin.
6. Use bolts and straps found in the hardware package to secure the ice machine to the ice storage bin. Attach the bin bumpers to the bin with the bolt holding the mounting strap to the bin. When alignment and leveling are completed, tighten the bolts to secure the mounting straps.
MOUNTING
STRAPS AND
BOLTS
BIN BUMPER
5"
September 1993
Page 4
MEASURE THIS
DISTANCE
FOR THE PLUMBER
Water Supply The recommended water supply line is a 3/8-inch
O.D. tubing with a minimum operating pressure of 20 PSIG and a maximum of 80 PSIG.
A separate water inlet is required for the condenser water supply.
Connect to cold water supply line with standard plumbing fittings, with shut off valve installed in an accessible place between the water supply and the cuber. ln some cases a plumber will be required.
Drain Connections: Drain tubing and fittings are supplied with the ice
bin. All drains are gravity type and must have a minimum of 1/4-inch fall per foot on horizontal runs. The drains to be installed must conform with the local plumbing code.
The water cooled condenser requires a separate drain line, and is NOT to be vented.
MCM1062W
Install a vertical open vent on the drain line(s) high point to ensure good draining. The ideal drain receptacle is a trapped and vented floor drain.
September 1993
Page 5
FUSES or HACR
CIRCUIT BREAKERS
MCM1062W
FOR THE ELECTRICIAN: Electrical Connect ions
See the NAMEPLATE for current requiremen ts to determine wire size to be used for electrical hookup. The cuber requires a solid chassis to chassis eart h ground wire. See Wi ring Diag ram.
Be certain the cu ber is conne ct ed to its own electrical circuit and individually fu se d. Voltage variation should not exceed ten percent of the nameplat e rating, even under start ing conditio ns . Low voltages ca n cause erra tic opera tion and may be responsible for seriou s da mag e to the icemaker.
Electrical connections are mad e at the rear of th e icemaker, inside the junction box.
The cuber is pac kag ed wit h a flexib le cord and matching recep tacle (not attached), use th em to make electrical conne ctio n betwe en the icema ker and the building’s ele ct ric al po wer, if allowed by local cod es .
All external wiring should conform to the national, state and local electrical code requirements. Usually an electrical permit and services of a licensed elec tr ic ian wil l be required.
ELECTRICAL JUNCTION BOX
September 1993
Page 6
FOR THE INSTALLER: Final Check List
1. Is the ice maker cabinet in a room where ambient temperatures are within the minimum and maximum temperatures specified?
2. Is there clearance at both sides of the cabinet and at the back and top for service and utility connections?
3. Has water supply pressure been checked to insure a minimum of 20 PSIG and a maximum of 80 PSIG operating pressure?
4. Is the cabinet level?
5. Check that any shipping material has been removed from inside the cabinet.
6. Have all electrical and piping connections been made?
7. Are the Master and Compressor switches on OFF?
8. Has power been connected to the ice maker?
MCM1062W
9. Is the water supply line shut off valve installed?
10. Check all refrigerant lines and conduit lines, to guard against vibration or rubbing and possible failure.
11. Have the bin and cabinet been wiped clean and sanitized?
12. Has the Field Quality Audit form been properly filled out? Check for correct model and serial numbers from Serial nameplate, then mail the completed form to the SCOTSMAN factory.
13. Has the owner been given the name and telephone number of the authorized SCOTSMAN Service Agency serving him?
September 1993
Page 7
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