Scotsman FME2404AS32, FME2404RLS32 Installation Manual

Installation and User Manual for Modular Flaked Ice Machine, model FME2404
and Modular Nugget Ice Machine, model NME1854
Air Cooled
FME2404 or NME1854
IN TRO DUC TION
To the owner or user: The service manual you are reading is intended to provide you, and the maintenance or service technician, with the information needed to install, start up, clean, maintain, and service this ice system.
Table of Contents
INTRODUCTION ······································ Page 1 FOR THE INSTALLER ···································· Page 2 FOR THE INSTALLER: Environmental Limitations ······················ Page 3 FOR THE INSTALLER ···································· Page 4 FOR THE INSTALLER: Location ······························· Page 5 FOR THE PLUMBER ···································· Page 6 FOR THE ELECTRICIAN ·································· Page 7 FOR THE INSTALLER ···································· Page 8 START UP ········································· Page 9 COMPONENT DESCRIPTION ································ Page 10 COMPONENT DESCRIPTION: Control Box ························· Page 11 ELECTRICAL SEQUENCE ································· Page 12 OPERATION: Performance ································· Page 13 CLEANING and SANITATION ································ Page 14 SENSOR MAINTENANCE ·································· Page 15 BEARING MAINTENANCE ································· Page 16 AIR COOLED CONDENSER MAINTENANCE ························ Page 17 AUGER MAINTENANCE ·································· Page 18 SERVICE DIAGNOSIS: ··································· Page 19
This product contains 2 separate ice making systems in one cabinet.
Keep this manual for future reference.
Note the Warning symbol where it appears, it marks a possible hazard.
January 2012
Page 1
FME2404 or NME1854
FOR THE IN STALLER
The FME2404 and the NME1854 are modular flakers designed to fit the following Scotsman storage bins:
· B842S no bin top required.
· B948S using bin top
KBT14A.
· BH1300 or BH1600, no bin
top required. When installing a new system, check to be sure that you have everything you need before beginning:
· Correct Bin
· Correct Ice Machine
· Correct Bin Top (if required)
· All kits, legs, and information
required for the specific job.
Note: Allow 6" behind and 6"
above the unit for air
circulation, utility
connections, and service.
BACK VIEW
TOP VIEW
Ice Chute
2.64" x 6.2"
9.5"
5.25"
3"
18.74
18.9"
Electrical Inlet
Water Inlet
Drain ¾" FPT
3
" Flare
8
6"
18.28"
13.84"
34.84"
SPECIFICATIONS: Ice Machine
Model Dimensions
(w/o Bin) W x D x H
FME2404AS-32 42" x 24" x 27" 208-320/60/1 Flake Air 21.0 25 30 oz FME2404AS-6 same 230/50/1 Flake Air 19.1 30 30 oz
Basic Electrical
Ice Type
Condenser Type
Minimum Circuit Ampacity
Max. Fuse Size
Refrigerant Charge, R-404A*
* Per system. Always go by the nameplate Minimum circuit ampacity is used to determine wire size and type per the National Electric Code.
January 2013
Page 2
FME2404 or NME1854
FOR THE IN STALLER: En vi ron men tal Lim i ta tions
Installation Limitations:
This ice system is designed to be installed indoors, in a controlled environment:
Min Max Air Temperature 500F 1000F Water Temperature 400F 1000F Water Pressure 20 PSI 80 PSI Voltage 198 VAC 253 VAC (Compared to the nameplate)
Operating the machine outside of the limitations is misuse and can void the warranty.
Water Limitations:
An ice machine is a food manufacturing plant; it takes a raw material, water, and turns it into a food product, ice. The purity of the water is very important in obtaining pure ice and in maximizing product life. This is not intended as a complete resource for water related questions, but it does offer these general recommendations:
1. Check with a water treatment specialist for a water test, and recommendations regarding filters and treatment.
2. In most cases, the water used to make ice should be filtered or treated, depending upon the water. There is no one type of water filter that will be effective in all situations. That is why a water test is important.
RO Water Limitation: Water conductivity must be no less than 35 microSiemens/cm.
Scotsman Ice Systems are designed and manufactured with the highest regard for safety and performance. They meet or exceed the standards of UL, NSF, and CUL.
Scotsman assumes no liability or responsibility of any kind for products manufactured by Scotsman that have been altered in any way, including the use of any part and/or other components not specifically approved by Scotsman.
Scotsman reserves the right to make design changes and/or improvements at any time. Specifications and design are subject to change without notice.
January 2012
Page 3
FME2404 or NME1854
FOR THE IN STALLER
Lo ca tion:
After uncrating and inspection the unit is ready for installation. Install the machine in a location where it has enough space around it to be accessible for service, and reserve a minimum of 6" at the back for air circulation on air cooled models.
Avoid hot, dirty and crowded locations. Be sure that the location for the machine is within the limitations described on page 3.
Stor age Bin:
Tip the storage bin on its back, using parts of the carton to protect the exterior finish. Install the legs into the threaded holes in the bottom of the bin. Turn the leg levelers all the way in preparation for leveling later. Return the bin to the upright position, remove paper covering the bin gasket.
Note: Do not push bin into position, instead lift it there. Pushing a bin, especially one with ice in it, can cause damage to the legs and the leg mounts.
Install the appropriate bin top on the bin, according to the instructions for the bin top.
Ice Ma chine:
The machine is heavy, so the use of a mechanical lift is recommended for lifting the machine high enough to install on top of the bin. After the unit is placed on the bin, line it up so it is even with the back side. Secure the machine to the bin with the hardware provided with the machine.
Remove the front panel and remove any shipping blocks.
January 2012
Page 4
FME2404 or NME1854
FOR THE IN STALLER: Lo ca tion
ALLOW ROOM
FOR AIR CIRCULATION AND SERVICE
ACCESS
DO NOT STACK ANYTHING IN
FRONT OF THE MACHINE
January 2012
Page 5
FME2404 or NME1854
FOR THE PLUMBER
CONFORM TO ALL APPLICABLE CODES
Wa ter In let
Air Cooled Models: Connect to a water supply
that is cold and potable. Use tubing, and connect to the single the back of the cabinet. This connection supplies water to both ice making systems. Install a hand valve near the machine to control the water supply.
Water Treatment: In most areas, a water filter of some type will be useful. In areas where the water is highly concentrated with minerals the water should be tested by a water treatment specialist, and the recommendations of the specialist regarding filtration and/or treatment should be followed.
AIR COOLED
MODELS
3
" O.D. copper
8
3
" male flare at
8
Drains
Air Cooled Models: Connect a drain tube to the
one ¾" FPT gravity drain fitting at the back of the cabinet (used or both ice making systems). A ¼ inch per foot fall is the minimum pitch for the drain tubing. There MUST be a vent at the highest point of the drain line, and the ideal drain receptacle is a trapped and vented floor drain.
Use only ¾" rigid tubing. Storage Bin: Connect a separate gravity type
drain tube, similar to the air cooled drain. Insulation of this drain line is recommended.
HAND
VALVE
FIELD
SUPPLIED
FILTER
WATER
INLET
VENTED
DRAIN
January 2012
Page 6
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