Scotsman F0522 Prodigy Plus, F0822 Prodigy Plus, F1222 Prodigy Plus, F1522 Prodigy Plus, N0422 Prodigy Plus Service Manual

...
Prodigy Flaked and Nugget Ice Machines Service Manual for models F0522, F0822, F1222, F1522 N0422, N0622, N0922, N1322 including Prodigy Plus D series
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522
Air, Water or Remote Service Manual
Introduction
These ice machines are the result of years of
experience with aked and nugget ice machines.
The latest in electronics has been coupled with the
time tested Scotsman aked ice system to provide
reliable ice making and the features needed by
customers.
The features include easily accessible air lters,
simple conductivity water level sensing, evaporator clearing at shut down, photo-eye sensing bin control
and the ability to add options.
Contents
Installation: ............................................................... Page 4
Location:
N0422, F0522, N0622, F0822 Cabinet Layout
N0922, F1222, N1322, F1522 Cabinet Layout
N0422, F0522, N0622, F0822 D Cabinet Layout
N0922, F1222, N1322, F1522 D Cabinet Layout .................................. Page 9
Unpacking & Install Prep
Water
................................................................. Page 5
.................................... Page 6
.................................... Page 7
.................................. Page 8
..................................................... Page 10
.................................................................... Page 11
Electrical ................................................................. Page 12
Refrigeration - Remote Condenser Models ....................................... Page 13
Remote Condenser Location - Limits ........................................... Page 14
For The Installer: Remote Condenser
........................................... Page 15
Precharged Line Routing - Remote Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 16
Coupling Instructions - Remote Only
............................................ Page 17
Water - Remote Models ...................................................... Page 18
Final Check List ............................................................ Page 19
Controller
AutoAlert and Display Code
................................................................. Page 20
.................................................. Page 21
Component Indicator Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 22
Electrical Component Details ................................................. Page 23
Refrigeration .............................................................. Page 24
Sequence of Operation
Refrigeration System
........................................................ Page 26
...................................................... Page 25
Page 2
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522
Air, Water or Remote Service Manual
Water System ............................................................. Page 27
Air Cooled Refrigeration ..................................................... Page 28
Water Cooled Refrigeration ................................................... Page 29
Remote Air Cooled Refrigeration ............................................... Page 30
How Ice Is Made ........................................................... Page 31
Technical Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 32
Heat Load, Charge and Condenser GPM ........................................ Page 33
Refrigeration System Pressures ............................................... Page 34
Maintenance .............................................................. Page 35
Maintenance: Scale Removal ................................................. Page 36
Maintenance: Check Top Bearing .............................................. Page 37
Bearing Service ............................................................ Page 38
Maintenance: Sensors ....................................................... Page 39
Service Diagnosis - Air Cooled ................................................ Page 40
Service Diagnosis - Water Cooled .............................................. Page 41
Service Diagnosis - Remote Air Cooled ......................................... Page 42
Service Diagnosis - Remote Air Cooled ......................................... Page 43
Service Diagnosis - Refrigeration System Failure .................................. Page 44
Service Diagnosis - Optional Ice Level Controls ................................... Page 45
Options .................................................................. Page 46
Options: Bin Thermostat ..................................................... Page 47
Repair Procedures: Bearing And Breaker ........................................ Page 48
Repair Procedures: The Auger ................................................ Page 49
Auger and Evaporator Inspection .............................................. Page 50
Repair Procedures: The Water Seal ............................................ Page 51
Repair Procedures: The gear reducer ........................................... Page 52
Repair Procedures: Replace the Evaporator: ..................................... Page 53
Page 3
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522
Air, Water or Remote Service Manual
Installation:
This machine is designed to be used indoors, in a
controlled environment. Operation outside the limits listed here will void the warranty.
Air temperature limits
Minimum Maximum Ice maker 50 Remote
o
F. / 10oC. 100oF. / 38oC.
-20oF. / -28oC. 120oF. / 48oC.
condenser
Water temperature limits
Minimum Maximum All models 40
o
F. / 4.4oC. 100oF. / 38oC.
Water pressure limits (potable)
Minimum Maximum All models 20 psi / 1.3 bar 80 psi / 5.5 bar
Water pressure limit to water cooled condenser is 150 PSI
Voltage limits
Minimum Maximum 115 volt 104 126 208-230 60 Hz 198 253
Minimum conductivity (RO water)
• 10 microSiemens / CM
Water Quality (ice making circuit)
Potable
will have an impact on the time between cleanings
and ultimately on the life of the product. Water can contain impurities either in suspension or in solution. Suspended solids can be ltered out. In solution or dissolved solids cannot be ltered, they must be diluted or treated. Water lters are recommended to remove suspended solids. Some lters have treatment in them for dissolved solids.
Check with a water treatment service for a
recommendation.
RO water. This machine can be supplied with Reverse
Osmosis water, but the water conductivity must be no
less than 10 microSiemens/cm.
Potential for Airborne Contamination
Installing an ice machine near a source of yeast or similar material can result in the need for more frequent sanitation cleanings due to the tendency of
these materials to contaminate the machine.
Most water lters remove chlorine from the water
supply to the machine which contributes to this
situation. Testing has shown that using a lter that
does not remove chlorine, such as the Scotsman
Aqua Patrol, will greatly improve this situation.
Warranty Information
The warranty statement for this product is provided
separately from this manual. Refer to it for applicable coverage. In general warranty covers defects in material or workmanship. It does not cover
maintenance, corrections to installations, or situations when the machine is operated in circumstances that
exceed the limitations printed above.
The quality of the water supplied to the ice machine
Page 4
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522
Air, Water or Remote Service Manual
Location:
While the machine will operate satisfactorily within the listed air and water temperature limits, it will produce more ice when those temperatures are nearer the
lower limits. Avoid locations that are hot, dusty, greasy or conned. Air cooled models need plenty of room air to breathe. Air cooled models must have at least
six inches of space at the back for air discharge;
however, more space will allow better performance.
Airow
Air ows into the front of the cabinet and out the back. The air lters are on the outside of the front panel and are easily removed for cleaning.
Bin compatibility
All models have the same footprint: 22 inches wide
by 24 inches deep. Conrm available space when replacing a prior model.
Bin & adapter list:
B322S – no adapter needed
• B330P or B530P or B530S – Use KBT27
• B842S – KBT39
• B948S – KBT38 for single unit
• B948S – KBT38-2X for two units side by side
BH1100, BH1300 and BH1600 upright bins include ller panels to accommodate a single 22 inch wide ice machine. No adapter is needed.
Dispenser compatibility
Only nugget ice models may be used with ice
dispensers. Flaked ice is not dispensable.
Options
Side air ow kits KPFSA223 or KPFSA227 are available for air cooled models. A lter kit for the remote condenser is KERCF
Ice is made until it lls the bin enough to block an infrared light beam inside the base of the machine. A eld installed kit is available to adjust the maintained ice level lower. The kit number is KVS.
The standard controller has excellent diagnostic capabilities and communicates to the user through the
AutoAlert light panel, seen through the front panel.
Field installed kits are available that can log data and provide additional information when the front panel is
removed. The kit numbers are KSBU and KSB-NU. See page 21.
• ID150 – use KBT42 and KDIL-PN-150, includes KVS, KNUGDIV and R629088514
• ID200 – use KBT43 and KNUGDIV and KVS
• ID250 – use KBT43 and KNUGDIV and KVS
See sales literature for other brand model ice and
beverage dispenser applications.
Other Bins & Applications:
Note the drop zone and ultrasonic sensor locations in
the illustrations on the next pages.
Scotsman ice systems are designed and manufactured with the highest regard for safety
and performance. Scotsman assumes no liability of
responsibility of any kind for products manufactured by Scotsman that have been altered in any way,
including the use of any part and/or other components not specically approved by Scotsman.
Scotsman reserves the right to make design changes
and/or improvements at any time. Specications and design are subject to change without notice.
Page 5
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522
Air, Water or Remote Service Manual
N0422, F0522, N0622, F0822 Cabinet Layout
55.9
22.00 REF.
31.8
12.50
ULTRA SONIC BIN LEVEL SENSOR OPTIONAL
58.1
22.89
37.1
14.60
61
24.00 REF.
3/8" FLARE MACHINE WATER INLET
31.5
12.40
3/4" FPT DRAIN
1.59
2.68
4
PLAN VIEW
41.9
16.50
6.8
5.5
2.17
ICE DROP OPENING
16.5
6.48
.88 DIA. ELECTRICAL CONNECTION
44.6
17.55
49
19.31
WATER COOLED
BACK VIEW
.88 DIA. ELECTRICAL ACCESS
10.9
4.30
7.4
2.92
2.81
3/8" FPT CONDENSER WATER INLET
39.2
15.45
8.6
3.38
1/2" FPT CONDENSER DRAIN
7.1
.88 DIA. ELECTRICAL CONNECTION
37.1
14.60
31.4
12.35
3/4" FPT DRAIN
[58.5]
23.00
6.7
2.63
1.59
4
REMOTE COND. LIQUID LINE 3/8" MALE CPLG.
20.3
8.00
27.3
10.75
2.17
LOUVER AND REMOVABLE FILTER A/C UNITS ONLY
55.9
22.00
REMOTE COND. DISCHARGE LINE 1/2" MALE CPLG.
48.3
19.00
45.7
18.00
REMOTE COOLED
BACK VIEW
5.5
37.2
14.65
3/8" FLARE MACHINE WATER INLET
31.5
12.40
3/4" FPT DRAIN
6.8
2.68
1.59
AIR COOLED
BACK VIEW
61
24.00
2.2 .85
LEFT SIDE VIEW
4
5.5
2.17
Page 6
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522
Air, Water or Remote Service Manual
N0922, F1222, N1322, F1522 Cabinet Layout
55.9
22.00 REF.
31.8
61
24.00 REF.
41.9
16.50
PLAN VIEW
12.50
ICE DROP OPENING
16.5
6.48
10.9
4.30
ULTRA SONIC BIN LEVEL SENSOR OPTIONAL
7.4
2.92
7.1
2.81
[68.6]
27.00
58.1
22.89
55.9
22.00
FRONT VIEW
LOUVER AND REMOVABLE FILTER A/C UNITS ONLY
3/8" FLARE MACHINE WATER INLET
47.2
18.59
3/8" FLARE MACHINE WATER INLET
34
13.39
3/4" FPT DRAIN
4
1.59
6.8
2.67
17.55
5.5
2.17
44.6
.88 DIA. ELECTRICAL ACCESS
49
19.30
WATER COOLED
BACK VIEW
.88 DIA. ELECTRICAL ACCESS
3/8" FPT CONDENSER WATER INLET
15.44
8.6
3.37
1/2" FPT CONDENSER DRAIN
39.2
47.2
18.59
.88 DIA. ELECTRICAL ACCESS
3/8" FLARE MACHINE WATER INLET
34
13.39
6.8
2.67
5.5
2.17
REMOTE COND. LIQUID LINE 3/8" CPLG
4
1.59
18.8
7.39
27.8
10.93
REMOTE COND. DISCHARGE LINE 1/2" CPLG
3/4" FPT DRAIN
REMOTE COOLED
BACK VIEW
53.7
21.14
55.5
21.84
47.3
18.64
34
13.39
4.1
1.62
6.8
2.67 3/4" FPT DRAIN
AIR COOLED
BACK VIEW
Page 7
LEFT SIDE VIEW
61
24.00
2.3 .92
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522
Air, Water or Remote Service Manual
N0422, F0522, N0622, F0822 D Cabinet Layout
37.2
14.65
37
14.55
3/4" FPT DRAIN
3/8" FLARE MACHINE WATER INLET
31.4
12.35
3/8" FLARE MACHINE WATER INLET
31.5
12.40
3/4" FPT DRAIN
2.63
1.59
2.68
.88 DIA. ELECTRICAL CONNECTION
3/8" FPT CONDENSER WATER INLET
39.1
15.40
6.7
44.6
17.55
49
4
6.8
4
1.59
19.31
WATER COOLED
5.5
2.17
AIR COOLED
BACK VIEW
5.5
2.17
BACK VIEW
.88 DIA. ELECTRICAL ACCESS
8.5
3.33
1/2" FPT CONDENSER DRAIN
.88 DIA. ELECTRICAL CONNECTION
37.1
14.60
3/4" FPT DRAIN
REMOTE COND. LIQUID LINE 3/8" MALE CPLG.
31.5
12.40
6.8
2.68
5.5
2.17
LEFT SIDE VIEW
24.00
REMOTE COND. DISCHARGE LINE 1/2" MALE CPLG.
61
48
18.88
4
1.59
18.8
7.40
27.8
10.94
61
REMOTE COOLED
BACK VIEW
[2.4]
.92
[58.5]
23.00
24.00
24.00 REF.
REF.
61
41.9
41.9
16.50
16.50
57.7
22.70
55.9
22.00
55.9
55.9
22.00
22.00
PLAN VIEW
ICE DROP OPENING
REF.
REF.
16.5
16.5
6.48
6.48
31.8
31.8
12.50
12.50
10.9
10.9
4.30
4.30
LOUVER AND REMOVABLE FILTER A/C UNITS ONLY
ULTRA SONIC BIN LEVEL SENSOR OPTIONAL
7.4
7.4
2.92
2.92
2.81
2.81
7.1
7.1
FRONT VIEW
Page 8
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522
Air, Water or Remote Service Manual
N0922, F1222, N1322, F1522 D Cabinet Layout
3/8" FLARE MACHINE WATER INLET
47.2
18.59
3/8" FLARE MACHINE WATER INLET
47.3
18.64
13.39
3/4" FPT DRAIN
34
13.39
.88 DIA. ELECTRICAL ACCESS
3/8" FPT CONDENSER WATER INLET
39.2
34
6.8
2.67
45.8
18.05
50.3
1.59
4
WATER COOLED
5.5
2.17
19.80
BACK VIEW
.88 DIA. ELECTRICAL ACCESS
15.44
8.6
3.37
1/2" FPT CONDENSER DRAIN
.88 DIA. ELECTRICAL ACCESS
3/8" FLARE MACHINE WATER INLET
47.2
18.59
34
13.39
2.17
REMOTE COND. LIQUID LINE 3/8" CPLG
6.8
2.67
5.5
18.8
7.39
1.59
27.8
10.93
4
REMOTE COND. DISCHARGE LINE 1/2" CPLG
3/4" FPT DRAIN
REMOTE COOLED
BACK VIEW
[68.6]
27.00
55.5
21.84
61
61
24.00
24.00
REF.
REF.
41.9
41.9
16.50
16.50
57.7
22.70
55.9
55.9
22.00
22.00
PLAN VIEW
ICE DROP OPENING
REF.
REF.
31.8
31.8
12.50
12.50
16.5
16.5
6.48
6.48
LOUVER AND REMOVABLE FILTER A/C UNITS ONLY
10.9
10.9
4.30
4.30
ULTRA SONIC BIN LEVEL SENSOR OPTIONAL
7.4
7.4
2.92
2.92
7.1
7.1
2.81
2.81
2.67
1.59
6.8
3/4" FPT DRAIN
4
AIR COOLED
BACK VIEW
LEFT SIDE VIEW
24.00
61
2.3 .91
55.9
22.00
FRONT VIEW
Page 9
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522
Air, Water or Remote Service Manual
Unpacking & Install Prep
Place on Bin or Dispenser
If reusing an existing bin, be sure that the bin is in good shape and that the gasket tape on the
top is not torn up. Water leaks, not covered by warranty, could result from a poor sealing surface. If
installing a remote or a remote low side, a new bin is recommended due to the high cost to the user of
replacing an old bin when a remote system is on top.
Install the correct adapter, following the directions
supplied with that adapter.
Hoist the machine onto the adapter.
Note: The machine is heavy! Use of a mechanical lift
is recommended.
Position the machine on the bin or adapter. Secure
with straps from the hardware bag packed with the
machine, or those supplied with the adapter.
Remove any plastic covering the stainless steel
panels.
Note: The standard machine set up includes visible
on and off switches. Those can be covered up by changing the bezel in the front panel’s trim strip. A cover-up bezel is included with the hardware bag.
Remove any packaging, such as tape or foam blocks,
that may be near the gear reducer or ice chute.
Level the bin and ice machine front to back and left to
right by using the bin leg levelers.
Panel Removal A or B Series
1. Locate and loosen the two screws at the front edge of the top panel.
2. Pull the front panel out at the top until it clears the top panel.
3. Lift the front panel up and off the machine.
4. Remove two screws at the front of the top panel.
Lift up the front of the top panel, push the top panel
back an inch, then lift to remove.
5. Locate and loosen the screw holding each side panel to the base. Left side panel also has a screw holding it to the control box.
6. Pull the side panel forward to release it from the back panel.
Button Switch Bezel A or B Series
To change bezels: Remove the front panel, and refer
to the instruction label on the inside of the front panel.
Push snaps of standard bezel in and pull the bezel
out of the front panel trim strip.
Locate other bezel. Push into the trim strip from the front until it snaps into place. Return the front panel to its original position and secure it to the cabinet.
Panel Removal D Series
1. Locate and loosen the two screws at the bottom of the front panel.
2. Pull the front panel out at the bottom until it clears.
3. Lower the front panel down and off the machine.
4. Remove two screws at the front of the top panel.
Lift up the front of the top panel, push the top panel
back an inch, then lift to remove.
5. Locate and loosen the screw holding each side panel to the base. Left side panel also has a screw holding it to the control box.
6. Pull the side panel forward to release it from the back panel.
Page 10
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522
Air, Water or Remote Service Manual
Water
The water supply for ice making must be cold, potable
water. There is a single 3/8” male are potable water connection on the back panel. Water cooled models also have a 3/8” FPT inlet connection for the water cooled condenser. Chilled water can also be used for this connection.
Drain
Water Inlet
Connection
There is one ¾” FPT condensate drain tting at the back of the cabinet. Water cooled models also have a ½” FPT discharge drain connection on the back panel.
Tubing
Connect the potable water supply to the potable water
tting, 3/8” OD copper tubing or the equivalent is recommended.
Water ltration is recommended. If there is an existing lter, change the cartridge.
Connect the water cooled water supply to the
condenser inlet.
Note: Do NOT lter water to the water cooled condenser circuit.
Connect the drain tube to the condensate drain tting.
Connect the water cooled condenser drain tube to the
condenser outlet.
Do not Tee ice machine drains into the drain tube
from the ice storage bin or dispenser. Back ups could contaminate and / or melt the ice in the bin or dispenser.
Follow all local and national codes for tubing, traps
and air gaps.
Drain
Connection
Condensate
Drain Tube
Building Drain
Air Cooled or Remote Plumbing
Condenser Inlet
Connection
Water Inlet
Connection
Drain
Connection
Condensate
Drain Tube
Water Cooled Plumbing
Page 11
Condenser Drain Tube
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522
Air, Water or Remote Service Manual
Electrical
The machine does not include a power cord, one
must be eld supplied or the machine hard wired to the electrical power supply. The junction box for the
Electrical power is connected to wires inside the
junction box in the back of the cabinet. Use a strain relief and connect a ground wire to the ground screw.
electrical connection is on the back panel.
Do not use an extension cord.
Refer to the dataplate on the machine for minimum circuit ampacity and determine the proper wire size
Follow all local and national codes.
for the application. The dataplate (on the back of the cabinet) also includes the maximum fuse size.
Model Series Dimensions
w" x d" x h"
N0422A or F0522A-1 A or D 22 x 24 x 23 115/60/1 Air 15.2 20
N0422W or F0522W-1 A or D same 115/60/1 Water 14.4 20
N0622A or F0822A-1 A or B or D same 115/60/1 Air 18.3 25
N0622W or F0822W-1 A or B or D same 115/60/1 Water 16.7 25
N0622R or F0822R -1 A or B or D same 115/60/1 Remote 19.4 25
Voltage Volts/Hz/
Phase
Condenser Type
Min Circ Ampacity
Max Fuse Size or HACR Type Circuit Breaker
N0622A or F0822A-32 A or B same 208-230/60/1 Air 9.8 15
N0622W or F0822W-32 A or B or D same 208-230/60/1 Water 8.9 15
N0922A or F1222A-32 A 22 x 24 x 27 208-230/60/1 Air 12.5 15
N0922W or F1222W-32 A same 208-230/60/1 Water 11.3 15
N0922R or F1222R -32 A same 208-230/60/1 Remote 12.3 15
N0922A or F1222A -3 A same 208-230/60/3 Air 13.0 15
N0922R pr F1222R -3 A same 208-230/60/3 Remote 12.8 15
N0922A or F1222A-32 B or D same 208-230/60/1 Air 13.2 20
N0922W or F1222W-32 B same 208-230/60/1 Water 12 15
N0922R or F1222R -32 B or D same 208-230/60/1 Remote 13 20
F1222A-3 B or D same 208-230/60/3 Air 10.5 15
F1222R-3 B or D same 208-230/60/3 Remote 10.3 15
N1322A or F1522A -32 A or D same 208-230/60/1 Air 19.1 30
N1322W or F1522W -32 A or D same 208-230/60/1 Water 17.9 30
N1322R or F1522R -32 A or D same 208-230/60/1 Remote 18.9 30
N1322W A or D same 208-230/60-3 Water 11.15 15
Page 12
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522
Air, Water or Remote Service Manual
Refrigeration - Remote Condenser Models
Remote condenser models have additional installation
needs.
The correct remote condenser fan and coil must
be connected to the ice making head. Liquid and
discharge tubing connections are on the back of the
ice machine cabinet. Pre-charged tubing kits are
available in several lengths to accommodate most
installations. Order the one that just exceeds the length needed for the installation.
The kit numbers are:
• RTE10
• RTE25
• RTE40
• RTE75
There are limits as to how far away from the ice machine and where the remote condenser can be
located. See the next page for those limits.
Prior Head Prior Condenser New Head NME654R ERC101 N0622R FME804R ERC101 F0822R NME954R ERC151 N0922R FME1204R ERC151 F1222R NME1254R ERC201 N1322R FME1504R ERC201 F1522R
Do not reuse condenser coils contaminated with
mineral oil (used with R-502 for example). They will cause compressor failure and will void the warranty.
The correct condenser must be used.
Ice Machine Model Condenser Model F0822R-1 ERC111-1 F1222R-32, F1222R-3 ERC311-32 N0622R-1, N0822R-1 ERC111-1 N0922R-32, N1222R-3 ERC311-32 N1322R-32 ERC311-32
Note: A headmaster is required for all remote
condenser systems. Prior condensers did not have a headmaster. New head / old condenser retrots can use headmaster kit KPFHM. See chart below for applications.
Page 13
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522
Air, Water or Remote Service Manual
Remote Condenser Location - Limits
Use the following for planning the placement of the condenser relative to the ice machine
Location Limits - condenser location must not exceed ANY of the following limits:
Maximum rise from the ice machine to the condenser is 35 physical feet
Maximum drop from the ice machine to the condenser is 15 physical feet
• Physical line set maximum length is 100 feet.
• Calculated line set length maximum is 150.
Calculation Formula:
• Drop = dd x 6.6 (dd = distance in feet)
• Rise = rd x 1.7 (rd = distance in feet)
Horizontal Run = hd x 1 (hd = distance in feet)
Calculation: Drop(s) + Rise(s) + Horizontal
Congurations that do NOT meet these requirements
must receive prior written authorization from
Scotsman to maintain warranty.
Do NOT:
• Route a line set that rises, then falls, then rises.
• Route a line set that falls, then rises, then falls.
Calculation Example 1:
The condenser is to be located 5 feet below the ice
machine and then 20 feet away horizontally.
5 feet x 6.6 = 33. 33 + 20 = 53. This location would be
acceptable
Calculation Example 2:
The condenser is to be located 35 feet above and
then 100 feet away horizontally. 35 x 1.7 = 59.5.
59.5 +100 = 159.5. 159.5 is greater than the 150 maximum and is NOT acceptable.
Run = dd+rd+hd = Calculated Line Length
rd Max 35 feet
22.87"
dd Max 15 feet
Operating a machine with an unacceptable
conguration is misuse and will void the warranty.
40.35"
hd
Remote Condenser located
above ice machine.
Condenser Distance &
Location Schematic
17.15"
Remote Condenser located
below ice machine.
Page 14
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522
Air, Water or Remote Service Manual
For The Installer: Remote Condenser
Locate the condenser as near as possible to the
interior location of the ice machine. Allow it plenty of
space for air and cleaning: keep it a minimum of two
feet away from a wall or other rooftop unit.
Note: The location of the condenser relative to the ice
machine is LIMITED by the specication on the prior page.
Roof penetration. In many cases a roong contractor
will need to make and seal the hole in the roof for the
line sets. The suggested hole diameter is 2 inches.
Meet all applicable building codes.
Roof Attachment
Install and attach the remote condenser to the roof of the building, using the methods and practices of construction that conform to the local building codes,
including having a roong contractor secure the
condenser to the roof
Power Supply from
Ice Machine
Remote Condenser
Pre-Charged Refrigeration
Tubing
To Remote Condenser
Refrigeration Quick
Connects
Page 15
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522
Air, Water or Remote Service Manual
Precharged Line Routing - Remote Only
Do not connect the precharged tubing until all routing
and forming of the tubing is complete. See the Coupling Instructions for nal connections.
1. Each set of pre-charged tubing lines contains
a 3/8” diameter liquid line, and a 1/2” diameter discharge line. Both ends of each line have quick connect couplings.
Note: The openings in the building ceiling or wall, listed in the next step, are the minimum sizes recommended for passing the refrigerant lines
through.
2. Have the roong contractor cut a minimum hole
for the refrigerant lines of 2”. Check local codes,
a separate hole may be required for the electrical
power supply to the condenser.
Caution: Do NOT kink the refrigerant tubing while
routing it.
3. Route the refrigerant tubes thru the roof opening. Follow straight line routing whenever possible.
4. Excess tubing may EITHER be coiled up INSIDE
the building OR cut out prior to connection to the
ice maker and condenser.
If the excess tubing is cut out, after re-brazing the tubing must be evacuated prior to connection to the
ice maker or condenser.
If the excess tubing is to be coiled, spiral it
horizontally to avoid excess trapping in the lines.
5. Have the roong contractor seal the holes in the
roof per local codes
Potable Water
Supply
Condensate Drain
To Remote
Fan Motor
Condenser
Power Supply to Condenser
Pre-Charged Tubing Line Set
Page 16
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522
Air, Water or Remote Service Manual
Coupling Instructions - Remote Only
The couplings on the ends of the pre-charged line
sets are self-sealing when installed properly.
Follow these instructions carefully.
These steps must be performed by an EPA Certied Type II or higher technician.
Initial Connections
1. Remove the protector caps and plugs. Wipe the
seats and threaded surfaces with a clean cloth to
remove any possible foreign matter.
2. Lubricate the inside of the couplings, especially the O-rings, with refrigerant oil. Oil packets are supplied with Scotsman line sets.
3. Position the ttings on the correct connections on the condenser and ice machine.
Final Connections:
4. Tighten the couplings together by hand until it is certain that the threads are properly engaged.
6. Continue tightening the swivel nut until it bottoms out or a very denite increase in resistance is felt (no threads should be showing).
Critical Step!!!!!
7. Mark a line on the coupling nut and unit panel.
Then tighten the coupling nut an additional one-
quarter turn. The line will show the amount that the nut turns. Do NOT over tighten.
5. Use two wrenches tighten the coupling until it bottoms out or a denite increase in resistance is felt. It is important that ONLY the nut on the pre-
charged tube be turned, or the diaphragms will be torn out by the piercing knives and they will be
loose in the refrigeration system.
Note: As the couplings are tightened, the diaphragms in the quick connect couplings will begin to be
pierced. As that happens, there will be some resistance to tightening the swivel nut.
Page 17
8. After all connections have been made, and after the receiver outlet valve has been opened (do not
open yet), check the couplings for leaks.
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