Scotsman F0522 Prodigy Plus, F1222 Prodigy Plus, F1522 Prodigy Plus, N0922 Prodigy Plus, N1322 Prodigy Plus User Manual

Installation and User’s Manual for

Modular Flaked and Nugget Ice Machines

Prodigy Plus D Series Models

F0522, F0822, F1222, F1522, N0422, N0622,

N0922 and N1322

Air Cooled, Water Cooled and Remote Air Cooled

N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522

D Series Air, Water or Remote User Manual Introduction

This ice machine is the result of years of experience

with aked and nugget ice machines. The latest in

electronics has been coupled with the time tested

Scotsman aked ice system to provide reliable ice making and the features needed by customers. The features include easily accessible air lters, simple conductivity water level sensing, evaporator clearing

at shut down, photo-eye sensing bin control and the

ability to add options.

Contents

Installation:

Location:

N0422, F0522, N0622, F0822 Cabinet Layout

N0922, F1222, N1322, F1522 Cabinet Layout

Unpacking & Install Prep

Water - Air or Water Cooled

Electrical - All Models

Refrigeration - Remote Condenser Models

Remote Condenser Location - Limits

For The Installer: Remote Condenser

Precharged Line Routing - Remote Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Coupling Instructions - Remote Only

Water - Remote Models

Final Check List

..................................................................... 2

....................................................................... 3

.......................................... 4

.......................................... 5

........................................................... 6

......................................................... 7

............................................................. 8

............................................. 9

................................................. 10

................................................. 11

.................................................. 13

............................................................ 14

.................................................................. 15

Initial Start Up and Maintenance

Maintenance: Scale Removal and Sanitation

Maintenance: Check Top Bearing

Bearing Service

Maintenance: Sensors

Options

What to do before calling for service

........................................................................ 21

.................................................................. 19

............................................................. 20

..................................................... 16

.................................................... 18

.................................................. 22

........................................... 17

October 2014

Page 1

N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522

D Series Air, Water or Remote User Manual Installation:

This machine is designed to be used indoors, in a

controlled environment. Operation outside the limits listed here will void the warranty.

Air temperature limits

Minimum Maximum Ice maker 50 Remote

F. 100oF.

-20oF. 120oF.

condenser

Water temperature limits

Minimum Maximum All models 40

F. 100oF.

Water pressure limits (potable)

Minimum

Maximum All models 20 psi 80 psi

Water pressure limit to water cooled condenser is 150 PSI

Voltage limits

Minimum Maximum 115 volt 104 126 208-230 60 Hz 198 253

Minimum conductivity (RO water)

• 10 microSiemens / CM

Water Quality (ice making circuit)

• Potable

The quality of the water supplied to the ice machine

will have an impact on the time between cleanings and ultimately on the life of the product. Water can contain impurities either in suspension or in solution. Suspended solids can be ltered out. In solution or dissolved solids cannot be ltered, they must be diluted or treated. Water lters are recommended to remove suspended solids. Some lters have treatment in them for dissolved solids.

Check with a water treatment service for a recommendation.

RO water. This machine can be supplied with Reverse Osmosis water, but the water conductivity must be no less than 10 microSiemens/cm.

Potential for Airborne Contamination

Installing an ice machine near a source of yeast or similar material can result in the need for more frequent sanitation cleanings due to the tendency of

these materials to contaminate the machine.

Most water lters remove chlorine from the water

supply to the machine which contributes to this

situation. Testing has shown that using a lter that does not remove chlorine, such as the Scotsman Aqua Patrol, will greatly improve this situation.

Warranty Information

The warranty statement for this product is provided separately from this manual. Refer to it for applicable coverage. In general warranty covers defects in material or workmanship. It does not cover

maintenance, corrections to installations, or situations when the machine is operated in circumstances that

exceed the limitations printed above.

October 2014

Page 2

N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522

D Series Air, Water or Remote User Manual Location:

While the machine will operate satisfactorily within the listed air and water temperature limits, it will produce more ice when those temperatures are nearer the

lower limits. Avoid locations that are hot, dusty, greasy or conned. Air cooled models need plenty of room air to breathe. Air cooled models must have at least

six inches of space at the back for air discharge;

however, more space will allow better performance.

Airow

Air ows into the front of the cabinet and out the back. The air lters are on the outside of the front panel and are easily removed for cleaning.

Bin compatibility

All models have the same footprint: 22 inches wide by 24 inches deep. Conrm available space when replacing a prior model.

Bin & adapter list:

• B322S – no adapter needed

• B330P or B530P or B530S – Use KBT27

• B842S – KBT39

• B948S – KBT38 for single unit

• B948S – KBT38-2X for two units side by side

• BH1100, BH1300 and BH1600 upright bins include ller panels to accommodate a single 22 inch wide ice machine. No adapter is needed.

Dispenser compatibility

Only nugget ice models may be used with ice

dispensers. Flaked ice is not dispensable.

Airow

Options

Side air ow kits KPFSA223 or KPFSA227 are available for air cooled models. A lter kit for the remote condenser is KERCF

Ice is made until it lls the bin enough to block an infrared light beam inside the base of the machine. A eld installed kit is available to adjust the maintained ice level lower. The kit number is KVS.

The standard controller has excellent diagnostic capabilities and communicates to the user through the

AutoAlert light panel, seen through the front panel. Field installed kits are available that can log data and provide additional information when the front panel is removed. The kit numbers are KSBU and KSB-NU. See page 21.

• ID150 – use KBT42 and KDIL-PN-150, includes KVS, KNUGDIV and R629088514

• ID200 – use KBT43 and KNUGDIV and KVS

• ID250 – use KBT43 and KNUGDIV and KVS

See sales literature for other brand model ice and

beverage dispenser applications.

Other Bins & Applications:

Note the drop zone and ultrasonic sensor locations in

the illustrations on the next pages.

Scotsman ice systems are designed and manufactured with the highest regard for safety

and performance. Scotsman assumes no liability of

responsibility of any kind for products manufactured

by Scotsman that have been altered in any way,

including the use of any part and/or other components

not specically approved by Scotsman.

Scotsman reserves the right to make design changes and/or improvements at any time. Specications and design are subject to change without notice.

October 2014

Page 3

N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522

D Series Air, Water or Remote User Manual N0422, F0522, N0622, F0822 Cabinet Layout

7.1

2.81

7.4

2.92

41.9

ICE DROP

16.50

2.92

OPENING

16.5

6.48

10.9

4.30

57.7

22.70

55.9

REF.

22.00

31.8

12.50

ULTRA SONIC

BIN LEVEL

SENSOR

OPTIONAL

PLAN VIEW

REF.

24.00

LOUVER AND

REMOVABLE FILTER

A/C UNITS ONLY

55.9

22.00

FRONT VIEW

Note: Bin Top

Cut-outs for

drop zone

should include

ultrasonic

sensor location

REMOTE COND.

DISCHARGE LINE

1/2" MALE CPLG.

REMOTE COND.

LIQUID LINE

3/8" MALE CPLG.

3/8" FPT

CONDENSER

WATER

.88 DIA.

ELECTRICAL

CONNECTION

.88 DIA.

ELECTRICAL

INLET

CONNECTION

37.1

18.88

39.1

14.60

15.40

31.5

12.40

[58.5]

23.00

.92

[2.4]

BACK VIEW

REMOTE COOLED

27.8

1.59

5.5

3/4" FPT

DRAIN

CONDENSER

DRAIN

1/2" FPT

17.55

19.31

2.17

WATER COOLED

6.8

2.68

8.5

3.33

44.6

7.40

18.8

BACK VIEW

5.5

2.17

10.94

.88 DIA.

ELECTRICAL

ACCESS

24.00

LEFT SIDE VIEW

BACK VIEW

AIR COOLED

5.5

2.17

3/8" FLARE

MACHINE

WATER

INLET

3/4" FPT

DRAIN

1.59

3/8" FLARE

MACHINE

WATER

INLET

37.2

14.65

6.7

2.63

31.4

12.35

14.55

31.5

12.40

6.8

2.68

3/4" FPT

DRAIN

1.59

October 2014

Page 4

N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522

D Series Air, Water or Remote User Manual N0922, F1222, N1322, F1522 Cabinet Layout

7.1

2.81

ULTRA SONIC

BIN LEVEL

SENSOR

55.9

REF.

22.00

31.8

12.50

OPTIONAL

7.4

ICE DROP

PLAN VIEW

2.92

OPENING

16.5

6.48

10.9

4.30

LOUVER AND

REMOVABLE FILTER

A/C UNITS ONLY

Note: Bin Top Cut-outs

for drop zone should

include ultrasonic

sensor location

REMOTE COND.

DISCHARGE LINE

1/2" CPLG

REMOTE COND.

LIQUID LINE

3/8" CPLG

.88 DIA.

ELECTRICAL

ACCESS

3/8" FLARE

MACHINE

WATER

INLET

55.5

21.84

47.2

18.59

24.00

REF.

57.7

22.70

41.9

16.50

[68.6]

27.00

BACK VIEW

3/4" FPT

DRAIN

REMOTE COOLED

1.59

6.8

2.67

13.39

27.8

10.93

7.39

18.8

5.5

2.17

2.3

55.9

22.00

.91

24.00

FRONT VIEW

LEFT SIDE VIEW

.88 DIA.

ELECTRICAL

ACCESS

3/8" FPT

3/8" FLARE

MACHINE

WATER

INLET

CONDENSER

WATER INLET

47.2

18.59

39.2

15.44

13.39

8.6

3.37 1/2" FPT

50.3

45.8

18.05

6.8

2.67

3/4" FPT

October 2014

CONDENSER

DRAIN

BACK VIEW

19.80

WATER COOLED

5.5

1.59

DRAIN

Page 5

2.17

.88 DIA.

ELECTRICAL

ACCESS

3/8" FLARE

MACHINE

WATER

INLET

47.3

18.64

BACK VIEW

AIR COOLED

3/4" FPT

DRAIN

2.67

1.59

6.8

13.39

N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522

D Series Air, Water or Remote User Manual Unpacking & Install Prep

Remove the carton from the skid. Check for hidden

freight damage, notify the carrier immediately if any is

found. Retain the carton for the carrier’s inspection.

The machine is not bolted to the skid. If strapped remove the strap.

Place on Bin or Dispenser

If reusing an existing bin, be sure that the bin is in good shape and that the gasket tape on the

top is not torn up. Water leaks, not covered by warranty, could result from a poor sealing surface. If

installing a remote or a remote low side, a new bin is recommended due to the high cost to the user of

replacing an old bin when a remote system is on top.

Install the correct adapter, following the directions

supplied with that adapter.

Hoist the machine onto the adapter.

Note: The machine is heavy! Use of a mechanical lift is recommended.

Panel Removal

Position the machine on the bin or adapter. Secure

with straps from the hardware bag packed with the

machine, or those supplied with the adapter.

Remove any plastic covering the stainless steel panels.

Remove any packaging, such as tape or foam blocks, that may be near the gear reducer or ice chute.

Level the bin and ice machine front to back and left to right by using the bin leg levelers.

1. Locate and loosen the two screws at the bottom of the front panel.

2. Pull the front panel out at the bottom until it clears.

3. Lower the front panel down and off the machine.

4. Remove two screws at the front of the top panel.

Lift up the front of the top panel, push the top panel

back an inch, then lift to remove.

5. Locate and loosen the screw holding each side panel to the base. Left side panel also has a screw holding it to the control box.

6. Pull the side panel forward to release it from the back panel.

Control Panel Door

The door can be moved to allow access to the on and off switches. To better limit switch access, a different door may be installed.

October 2014

Page 6

N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522

D Series Air, Water or Remote User Manual Water - Air or Water Cooled

The water supply for ice making must be cold, potable

water. There is a single 3 8” male are potable water connection on the back panel. Water cooled models also have a 3/8” FPT inlet connection for the water cooled condenser. Chilled water can also be used for this connection.

Backow

Water Inlet

Connection

The design of the oat valve and reservoir prevents potable water backow by means of a 1" air gap between the reservoir's maximum water level and the oat valve water inlet orice.

Drain

There is one ¾” FPT condensate drain tting at the back of the cabinet. Water cooled models also have a ½” FPT discharge drain connection on the back panel.

Attach Tubing

Connect the potable water supply to the potable water

tting, 3/8” OD copper tubing or the equivalent is recommended.

Water ltration is recommended. If there is an existing lter, change the cartridge.

Connect the water cooled water supply to the

condenser inlet.

Note: Do NOT lter water to the water cooled condenser circuit.

Drain

Connection

Condensate

Drain Tube

Building Drain

Air Cooled or Remote Plumbing

Condenser Inlet

Connection

Drains - use rigid tubing: Connect the drain tube to the

condensate drain tting. Vent the drain.

Connect the water cooled condenser drain tube to the

condenser outlet. Do not vent this drain.

Do not Tee ice machine drains into the drain tube

from the ice storage bin or dispenser. Back ups

could contaminate and / or melt the ice in the bin or

dispenser. Be sure to vent the bin drain.

Follow all local and national codes for tubing, traps

and air gaps.

October 2014

Page 7

Water Inlet

Connection

Drain

Connection

Condensate

Drain Tube

Condenser Drain Tube

Water Cooled Plumbing

+ 16 hidden pages