Scotsman EC 46,EC 56,EC 86 Service Manual

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SCOTSMAN EUROPE - FRIMONT SPA Via Puccini, 22 - 20010 Pogliano M.se - Milano - Italy Tel. +39-02-93960.1 (Aut. Sel.)- Telefax +39-02-93550500 Direct Line to Service & Parts: Phone +39-02-93960350 - Fax +39-02-93540449 Website: www.scotsman-ice.com E-Mail: scotsman.europe@frimont.it
ISO 9001 - Cert. n. 0080
SERVICE MANUAL
EC 46 EC 56 EC 86
Cubers
with storage
MS 1000.94 REV. 10/2008
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INDICE
2 3 5 7
9 9 9
9 10 10 11
12 12
13 13 17 17
26 26 26 26
Table of contents page Specifications EC 46 Specifications EC 56 Specifications EC 86
GENERAL INFORMATION AND INSTALLATION
Introduction Unpacking and Inspection Location and levelling Electrical connections Water supply and drain connections Final check list Installation practice
OPERATING INSTRUCTIONS
Start up Operational checks
OPERATING PRINCIPLES (How it works)
Freezing cycle Harvest cycle Electrical sequence Components description
ADJUSTMENT, REMOVAL AND REPLACEMENT PROCEDURES
Adjustment of the cube size Wiring diagram Service diagnosis
MAINTENANCE AND CLEANING INSTRUCTIONS
General Icemaker Clean - Replace of air condenser filter Cleaning instructions of water system
20 21 24
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Important operating requirements:
Air temperature Water temperature Water pressure Electr. voltage variations from voltage rating specified on nameplate
MIN. 10°C 5°C 1 bar
-10%
°C °F
SPECIFICATIONS
CUBER MODEL EC 46
NOTE
. With the unit in "built-in" conditions, the ice production is gradually reduced in respect to the levels shown in the graf, up to a maximum of 10% at room temperatures higher than 32°C. The daily ice-making capacity is directly related to the condenser air inlet temperature, water temperature conditions of the condenser air filter and age of the machine.
To keep your SCOTSMAN CUBER at peak performance levels, periodic maintenance checks must be carried out as indicated on Maintenance and Cleaning section of this manual.
MAX. 40°C 35°C 5 bar
+10%
ice making capacity
25 24 23 22 21 20 19 18 17 16
Kg.
32 27 21 15 10
AIR COOLED MODELS
WA TER TEMPERATURE
AMBIENT TEMPERATURE
ICE PRODUCED PER 24 HRS.
10
21
32
38
WATER COOLED MODELS
°C
o
°C
o
25 24 23 22 21 20 19 18 17 16
Kg.
32 27 21 15 10
10
21 32
38
°C
o
°C
o
WA TER TEMPERATURE
AMBIENT TEMPERATURE
ICE PRODUCED PER 24 HRS.
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Stainless steel 1/4 9 Kg.
Start . Electric power cons.
Amps Kwh per 24 Hr
Model Cond. unit Finish Comp. HP
SPECIFICATIONS
Basic electr. Amps Watts Nr. of wires Amps fuse
230/50/1 2.1 12 400 3 x 1.5 mm
2
10
8 6
EC 46 - CUBER
machine specifications
Cubes per harvest: 18 medium * A 15°C water temperature
Dimensions: HEIGHT 645 mm.
WIDTH 386 mm. DEPTH 600 mm. WEIGHT 42 Kgs.
77* 350*
Bin Water req. Capacity lt/24 HR
EC 46 AS 6 Air EC 46 WS 6 Water
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MIN. 10°C 5°C
1 bar
-10%
Important operating requirements:
Air temperature Water temperature Water pressure Electr. voltage variations from voltage rating specified on nameplate
SPECIFICATIONS
CUBER MODEL EC 56
MAX. 40°C 35°C 5 bar
+10%
ice making capacity
NOTE
. With the unit in "built-in" conditions, the ice production is gradually reduced in respect to the levels shown in the graf, up to a maximum of 10% at room temperatures higher than 32°C. The daily ice-making capacity is directly related to the condenser air inlet temperature, water temperature conditions of the condenser air filter and age of the machine.
To keep your SCOTSMAN CUBER at peak performance levels, periodic maintenance checks must be carried out as indicated on Maintenance and Cleaning section of this manual.
32
30
28
26
24
22
20
18
Kg.
32 27 21 15 10
AIR COOLED MODELS
WA TER TEMPERATURE
AMBIENT TEMPERATURE
ICE PRODUCED PER 24 HRS.
10 21
32
38
WATER COOLED MODELS
°C
o
°C
o
33 32 31 30 29 28 27 26 25 24 23
Kg.
10
21 32
38
°C
o
AMBIENT TEMPERATURE
ICE PRODUCED PER 24 HRS.
32 27 21 15 10
WA TER TEMPERATURE
°C
o
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Stainless steel 1/4 12.5 Kg.
Start . Electric power cons.
Amps Kwh per 24 Hr
Model Cond. unit Finish Comp. HP
SPECIFICATIONS
Basic electr. Amps Watts Nr. of wires Amps fuse
230/50/1 2.1 12 400 3 x 1.5 mm
2
10
0 90 **
270*
EC 56 - CUBER
machine specifications
Cubes per harvest: 24 medium * A 15°C water temperature
Dimensions: HEIGHT 695 mm.
WIDTH 386 mm. DEPTH 600 mm. WEIGHT 45 Kgs.
7.6 7
Bin Water req. Capacity lt/24 HR
EC 56 AS 6 Air EC 56 WS 6 Water
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MIN. 10°C 5°C
1 bar
-10%
Important operating requirements:
Air temperature Water temperature Water pressure Electr. voltage variations from voltage rating specified on nameplate
SPECIFICATIONS
CUBER MODEL EC 86
MAX. 40°C 35°C 5 bar
+10%
ice making capacity
NOTE
. With the unit in "built-in" conditions, the ice production is gradually reduced in respect to the levels shown in the graf, up to a maximum of 10% at room temperatures higher than 32°C. The daily ice-making capacity is directly related to the condenser air inlet temperature, water temperature conditions of the condenser air filter and age of the machine.
To keep your SCOTSMAN CUBER at peak performance levels, periodic maintenance checks must be carried out as indicated on Maintenance and Cleaning section of this manual.
38 37 36 35 34 33 32 31 30 29 28 27 26 25 24
Kg.
32 27 21 15 10
AIR COOLED MODELS
WA TER TEMPERATURE
AMBIENT TEMPERATURE
ICE PRODUCED PER 24 HRS.
10 21
32
38
WATER COOLED MODELS
°C
o
°C
o
39 38 37 36 35 34 33 32 31 30 29
Kg.
10
21
32 38
°C
o
AMBIENT TEMPERATURE
ICE PRODUCED PER 24 HRS.
32 27 21 15 10
WA TER TEMPERATURE
°C
o
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Stainless steel 3/8 19 Kg.
Start . Electric power cons.
Amps Kwh per 24 Hr
Model Cond. unit Finish Comp. HP
SPECIFICATIONS
Basic electr. Amps Watts Nr. of wires Amps fuse
230/50/1 3.3 18 480 3 x 1.5 mm
2
10
0143 **
500*
EC 86 - CUBER
machine specifications
Cubes per harvest: 24 medium * A 15°C water temperature
Dimensions: HEIGHT (without legs) 795 mm.
HEIGHT (with legs) 915 mm. WIDTH 530 mm. DEPTH 600 mm. WEIGHT 45 Kgs.
8.9
8.4
Bin Water req. Capacity lt/24 HR
EC 86 AS 6 Air EC 86 WS 6 Water
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8. Use clean damp cloth to wipe the surfaces inside the storage bin and the outside of the cabinet.
9. See data plate on the rear side of the unit and check that local main voltage corresponds with the voltage specified on it.
CAUTION. Incorrect voltage supplied to the icemaker will void your parts replacement program.
10. Remove the manufacturer’s registration card from the inside of the User Manual and fill­in all parts including: Model and Serial Number taken from the data plate. Forward the completed self-addressed registration card to Frimont factory.
11. If necessary, on model EC 56, replace the four standard legs with the taller ones supplied in the machine and adjust them to level the unit.
C. LOCATION AND LEVELLING
WARNING. This Ice Cuber is designed for indoor installation only. Extended periods of operation at temperatures exceeding the following limitations will constitute misuse under the terms of the SCOTSMAN Manufacturer’s Limited Warranty resulting in LOSS of warranty coverage.
1. Position the unit in the selected permanent location. Criteria for selection of location include:
a) Minimum room temperature 10°C (50°F)
and maximum room temperature 40°C (100°F).
b) Water inlet temperatures: minimum 5°C
(40°F) and maximum 35°C (90°F).
c) Well ventilated location for air cooled
models.
d) Service access: adequate space must be left for all service connections through the rear of the ice maker. A minimum clearance of 15 cm (6") must be left at the sides of the unit for routing cooling air drawn into and exhausted out of the compartment to maintain proper condensing operation of air cooled models.
2. Level the unit in both the left to right and front to rear directions.
D. ELECTRICAL CONNECTIONS
See data plate for current requirements to determine wire size to be used for electrical connections. All SCOTSMAN icemakers require a solid earth wire.
A. INTRODUCTION
This manual provides the specifications and the step-by-step procedures for the installation, start­up and operation, maintenance and cleaning for the SCOTSMAN EC series icemakers. These Cubers are quality designed, engineered and manufactured. Their ice making systems are thoroughly tested providing the utmost in flexibility to fit the needs of a particular user. These icemakers have been engineered to our own rigid safety and performance standards.
NOTE
. To retain the safety and performance built into this icemaker, it is important that installation and maintenance be conducted in the manner outlined in this manual.
B. UNPACKING AND INSPECTION
1. Call your authorized SCOTSMAN Distributor or Dealer for proper installation.
2.
Visually inspect the exterior of the packing and skid. Any severe damage noted should be reported to the delivering carrier and a concealed damage claim form filled in subjet to inspection of the contents with the carrier’s representative present.
3. a) Cut and remove the plastic strip securing the carton box to the skid.
b) Cut open the top of the carton and remove the polystyre protection sheet.
c) Pull out the polystyre posts from the corners and then remove the carton.
4. Remove the front panel of the unit and inspect for any concealed damage. Notify carrier of your claim for the concealed damage as steted in step 2 above.
5. Check that refrigerant lines do not rub against or touch other lines or surfaces, and that the fan blade moves freely.
6. Check that the compressor fits snugly onto all its mounting pads.
7. Remove all internal support packing and masking tape.
GENERAL INFORMATION AND INSTALLATION
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