Scotsman DXG 35 Service Manual

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SCOTSMAN EUROPE - FRIMONT SPA Via Puccini, 22 - 20010 Pogliano M.se - Milano - Italy Tel. +39-02-93960.1 (Aut. Sel.)- Telefax +39-02-93550500 Direct Line to Service & Parts: Phone +39-02-93960350 - Fax +39-02-93540449 Website: www.scotsman-ice.com E-Mail: scotsman.europe@frimont.it
ISO 9001 - Cert. n. 0080
SERVICE MANUAL
DXG 35
R 134 A VERSION
Cube Dispenser
001000.41 - REV. 04/2015
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Table of contents page Specifications
GENERAL INFORMATION AND INSTALLATION
Introduction Unpacking and Inspection Location and levelling Electrical connections Water supply and drain connections Final check list Installation practice
OPERATING INSTRUCTIONS
Start up Operational checks
OPERATING PRINCIPLES (How it works)
Freezing cycle Harvest cycle Control sequence Component description
ADJUSTMENT PROCEDURES
Adjustment of the cube size Wiring diagram Service diagnosis
MAINTENANCE AND CLEANING INSTRUCTIONS
General Icemaker
Cleaning instructions of water system
INDICE
2 3
5 5 5 5 6 6 7
8 8
9
9 11 11
13
14-15
16
18 18 18
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Important operating requirements:
Air temperature Water temperature Water pressure Electr. voltage variations from voltage rating specified on nameplate
MIN.
10°C (50°F)
5°C (40°F)
1 bar
-10%
°C °F
SPECIFICATIONS
ELECTRONIC CUBE DISPENSER
NOTE
. The daily ice-making capacity is directly related to the condenser air inlet temperature, water
temperature and age of the machine. To keep your DISPENSER at peak performance levels, periodic maintenance checks must be
carried out as indicated on page 18 of this manual.
ice making capacity
29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11
Kg.
32 27 21 15 10
AIR COOLED MODELS
WA TER TEMPERATURE
AMBIENT TEMPERATURE
ICE PRODUCED PER 24 HRS.
10 21
32
38
WATER COOLED MODELS
°C
o
30
29
28
27
26
25
24
23
22
21
20
19
18
Kg.
10
21
32
38
°C
o
AMBIENT TEMPERATURE
ICE PRODUCED PER 24 HRS.
32 27 21 15 10
WA TER TEMPERATURE
°C
o
MAX. 40°C (100°F) 35°C (90°F) 5 bar
+10%
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Air
Water
Capacity Water req. the cold store lt/24 HR
SPECIFICATIONS
Basic electr. Amps Watts Nr. of wires Amps fuse
230/50/1 2.1 7 3 x 1.5 m/m
2
10
CUBE DISPENSER
machine specifications
Cubes per harvest: 24 medium * A 15°C water temperature
Electric power cons.
Kwh per 24 Hr
Cond. unit Finish Comp. HP
Stainless stell 1/4 15 Kg.
Dimensions: HEIGHT 1695 mm.
WIDTH 380 mm. DEPTH 515 mm. WEIGHT 73 Kgs.
140* 465*
400*
300
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A. INTRODUCTION
This manual provides the specifications and the step-by-step procedures for the installation, start­up and operation, maintenance and cleaning for the Cube Dispenser. SCOTSMAN dispenser is quality designed, engineered and manufactured, thoroughly tested providing the utmost in flexibility to fit the needs of a particular user. In has been engineered to our own rigid safety and performance standards.
NOTE
. To retain the safety and performance built into this icemaker, it is important that installation and maintenance be conducted in the manner outlined in this manual.
B. UNPACKING AND INSPECTION
1. Call your authorized Distributor or Dealer for proper installation.
2. Visually inspect the exterior of the packing and skid. Any severe damage noted should be reported to the delivering carrier and a concealed damage claim form filled in subjet to inspection of the contents with the carrier’s representative present.
3. a) Cut and remove the plastic strip securing the carton box to the skid.
b) Remove the packing nails securing the
carton box to the skid.
c) Cut open the top of the carton and remove
the polystyre protection sheet.
d) Pull out the polystyre posts from the
corners and then remove the carton.
4. Remove the rear panel of the unit and inspect for any concealed damage. Notify carrier of your claim for the concealed damage as steted in step 2 above.
5. Remove top and upper front panel then remove all internal support packing and masking tape.
6. Check that refrigerant lines do not rub against or touch other lines or surfaces, and that the fan blade moves freely.
7. Check that the compressor fits snugly onto all its mounting pads.
8. Use clean damp cloth to wipe the surfaces inside the storage bin and the outside of the cabinet.
GENERAL INFORMATION AND INSTALLATION
9. See data plate on the rear side of the unit and check that local main voltage corresponds with the voltage specified on it.
CAUTION. Incorrect voltage supplied to the icemaker will void your parts replacement program.
10. Remove the manufacturer’s registration card from the inside of the User Manual and fill­in all parts including: Model and Serial Number taken from the data plate. Forward the completed self-addressed registration card to the Factory.
C. LOCATION AND LEVELLING
WARNING. Ice cubers dispenser is designed for indoor installation only. Extended periods of operation at temperatures exceeding the following limitations will constitute misuse under the terms of the Manu-facturer’s Limited Warranty resulting in LOSS of warranty coverage.
1. Position the unit in the selected permanent location. Criteria for selection of location include:
a) Minimum room temperature 10°C (50°F)
and maximum room temperature 40°C (100°F).
b) Water inlet temperatures: minimum 5°C
(40°F) and maximum 35°C (90°F).
c) Well ventilated location for air cooled
models.
d) Service access: adequate space must be left for all service connections through the rear of the ice maker. A minimum clearance of 15 cm (6") must be left at the sides of the unit for routing cooling air drawn into and exhausted out of the compartment to maintain proper condensing operation of air cooled models.
2. Level the unit in both the left to right and front to rear directions.
D. ELECTRICAL CONNECTIONS
See data plate for current requirements to determine wire size to be used for electrical connections. Ice dispenser requires a solid earth wire. It is supplied from the factory completely pre­wired and require only electrical power connections to the wire cord provided at rear of the unit.
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Make sure that the ice machine is connected to its own circuit and individually fused (see data plate for fuse size). The maximum allowable voltage variation should not exceed -10% and +10% of the data plate rating. Low voltage can cause faulty functioning and may be responsible for serious damage to the overload switch and motor windings.
NOTE.
All external wiring should conform to national, state and local standards and regulations.
Check voltage on the line and the ice maker’s data plate before connecting the unit.
E. WATER SUPPLY AND DRAIN
CONNECTIONS
GENERAL
When choosing the water supply for the ice cuber consideration should be given to:
a) Length of run b) Water clarity and purity c) Adequate water supply pressure
Since water is the most important single ingredient in producting ice you cannot emphasize too much the three items listed above. Low water pressure, below 1 bar may cause malfunction of the ice maker unit. Water containing excessive minerals will tend to produce cloudy coloured ice cubes, plus scale build-up on parts of the water system.
WATER SUPPLY
Connect the 3/4" male fitting of the solenoid water inlet valve, using the flexible tube supplied, to the cold water supply line with regular plumbing fitting and a shut-off valve installed in an accessible position between the water supply line and the unit. If water contains a high level of impurities, it is advisable to consider the use of an appropriate water filter or conditioner.
WATER DRAIN
The recommended drain tube is a plastic or flexible tube with 18 mm (3/4") I.D. which runs to an open trapped and vented drain. When the drain is a long run, allow 3 cm pitch per meter (1/4" pitch per foot). A vent at the unit drain connection is also required for proper sump drainage.
WATER DRAIN - WATER COOLED MODELS
The recommended drain tube is a plastic or flexible tube with 18 mm (3/4") I.D. which runs to an open trapped and vented drain.
NOTE.
The water supply and the water drain must be installed to conform with the local code. In some case a licensed plumber and/ or a plumbing permit is required.
F. FINAL CHECK LIST
1. Is the unit in a room where ambient temperatures are within a minimum of 10°C (50°F) even in winter months?
2. Is there at least a 15 cm (6") clearance around the unit for proper air circulation?
3. Is the unit level? (IMPORTANT)
4. Have all the electrical and plumbing connections been made, and is the water supply shut-off valve open?
5. Has the voltage been tested and checked against the data plate rating?
6. Has the water supply pressure been checked to ensure a water pressure of at least 1 bar (14 psi).
7. Check all refrigerant lines and conduit lines to guard against vibrations and possible failure.
8. Have the bolts holding the compressor down been checked to ensure that the compressor is snugly fitted onto the mounting pads?
9. Have the bin liner and cabinet been wiped clean?
10. Has the owner/user been given the User Manual and been instructed on the importance of periodic maintenance checks?
11. Has the Manufacturer’s registration card been filled in properly? Check for correct model and serial number against the serial plate and mail the registration card to the factory.
12. Has the owner been given the name and the phone number of the authorized Service Agency serving him?
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