Scotsman DD40 User Manual
DD40 Introduction
To the owner or user: The service manual you are reading is intended to provide you and
the maintenance or service technician with the information needed to install, start up, clean
and service this ice system.
The DD40 is an ice bank with 6 electric post mix soda valves.
Table of Contents
General Information...............................................................................Page 1
Installation..............................................................................................Page 2
Soda Line Schematic.............................................................................Page 4
Optional Kit Installation..........................................................................Page 5
Start Up..................................................................................................Page 6
For the Operator ....................................................................................Page 7
Adjustments ...........................................................................................Page 9
Sanitizing................................................................................................Page 10
Service Diagnosis..................................................................................Page 11
Removal and Replacement ...................................................................Page 13
Booth Valve ...........................................................................................Page 14
Carbonator Service................................................................................Page 15
Service Parts Lists and Wiring Diagrams are in the cneter of this manual, printed on
yellow paper.
COMPRESSOR
H.P.
1/3
SAME
RECOVERY
@ 750 F.
3.5 HOUR
SAME
SHIPPING
WEIGHT
150 LBS.
SAME
DD40 GENERAL INFORMATION
Page 1
Must Have 13.5"
Clearance Above Unit
COOLING
AIR
IN
AIR OUT
26.5"
18.5"
COVER (SS)
26.5"
ICE/WATER
TANK
SPECIFICATIONS:
MODEL
DD40P+6B-1A
DD40S+6B-1A
DIMENSIONS
H" X W" X D"
26.5 X 18.5 X 26.5
SAME
TANK FINISH
Twin Wall Plastic
Stainless Steel
ELECTRCIAL
115/60/1 - 7 AMPS
SAME
ICE
BANK
40 LB.
SAME
Legs are included. Carbonator (Carb100) and installation kit (KINSDD) not included.
REFRIGERATION CAPACITY: Number of 12-0z. drinks at or below 400 F.
@ 900 F. product, water and ambient@ 750 product, water and ambientDrinks per minute
4
6
150
110
80
45
Scotsman Ice Systems are designed and manufactured with the highest regard for safety
and performance. They meet or exceed the standards of UL and NSF.
Scotsman assumes no liability or responsiblity of any kind for products manufactured by
Scotsman that have been altered in any way, including the use of parts and/or other
components not specifically approved by Scotsman.
Scotsman reserves the right to make design changes and/or improvements at any time.
Specifications and designs are subject to change without notice.
February, 1988
COVER
PRODUCT
HOSES
Page 2
INSTALL LEGS OR
SEAL TO COUNTER
DD40
Installation
POSSILBE
ROUTING OF
PRODUCT HOSES
1. Locate dispenser on the counter. Allow
13.5 inches vertical clearance above unit
for the removal of the cover, and for air
circulation.
In order to comply with National Sanitation
Foundation (NSF) requirements, this unit
must be either elevated above the
countertop sufficiently to provide space for
cleaning under the unit or sealed to the
countertop.
Elevating the unit may be accomplished by
using the included legs. They will screw
into threaded holes in the base of the unit.
Sealing may be accomplished by the use
of room temperature vulcanizing (RTV)
rubber sealant such as General Electric IS
808 Industrial Sealant, Dow Corning 731
(Scotsman part number 19-0529-01) or the
equivalent.
POSSIBLE
ROUTE FOR
PRODUCT HOSES
POSSIBLE LOCATION
FOR CARBONATOR
With the unit located on the counter as
desired:
A. Tilt or lift the unit to expose the bottom
flanges of the base frame.
B. Apply the sealant to cover the bottom
flanges of the base frame.
C. Return the unit to the desired position
on the countertop.
D. Add sealant around the base frame and
countertop to provide a seal with a radius
of 1/2". Follow the sealant manufacturer’s
instructions on the package for working
with the sealant, and cleaning up.
E. Seal around all access holes in the
countertop with Permagum or Mortite caulk
or an equivalent material.
February, 1988
CORD
Page 3
PLUGS INTO
115 VOLT
WALL
OUTLET.
THIS UNIT
MUST BE
GROUNDED
SINK BOTTOM. SINK
DRAIN MUST BE
CONNECTED TO
BUILDING DRAIN
Remove the cover by removing one screw
on the top of the cover.
If installing a remote carbonator, locate it
nearby.
2. Connect the drain line between drain
pan and building drain.
3. Plug electrical supply cord into 115 volt
outlet so ice bank can begin to form. Do
not turn on the carbonator at this time.
DD40
Installation
4. Fill water bath until water flows out of
overflow tube.
5. Connect water supply line (field
supplied) from the remote carbonator to
the dispenser.
Connect both inlet C02 water lines to CO2
water from the carbonator.
Connect water supply line (field supplied)
from building source to carbonator.
Connect syrup lines to dispenser, and
install disconnect sockets.
6. Connect primary CO2 regulator to CO2
tank. Secure secondary regulators to wall
or other stationary surface.
7. Connect CO2 line between outlet of
primary regulator and inlet of secondary
regulators.
8. Connect CO2 lines between outlets of
secondary regulators and syrup tanks.
INSTALL DISCONNECT SOCKETS
WHEN ONE
VALVE IS
NOT
CARBONATED
CONNECT TUBING FILL WITH WATER
OVERFLOW
TUBE
CAP
WITH
GASKET
AND CAP
NUT
CONNECT
TO FRESH
WATER
CO
2
WATER
IN
February, 1988
LOOP
WHEN
NOT
USING
FRESH
WATER
CO
2
WATER IN
Diet Sysrup Tank
DD40
Page 4
Soda Schematic
Valve
Frese Water
Soda Valve
Carbonated
Water Manifold
Evaporator Coil
Agitator Motor
Refrigeration Unit
Inlet Loop
Fresh Water
Pump
Carbonator
Water Filter
re Water
Carbonato
In
2
CO
Tank
Carbonator
Diet
Reg.
Bank
Syrup Out to Ice
Reg.
Syrup
Hand Valve
2
CO
Regulator
Tank
2
Water Supply
CO
February, 1988
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